Dormakaba 660 Series Installation Instructions Manual Download Page 10

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79/RT/E7900/770/E-760/660 Series

PK3678_T 04-18

3.3 Install the Mortise

CAUTION

WARNING

IMPORTANT

If using the installation jig to pre-

pare the door, refer to the instruc-

tions provided with the jig, then

proceed with step 6 below.

1. Mark the handle (

) height

on the edge of the door, as de-

termined directly from the strike.

For ASM, the axis of rotation of the

handle is level with the bottom lip

of the strike.

For ESM, the axis of rotation of the

handle is 11/4" above the bottom

lip of the strike.

For cylindrical models, see B2 in

Appendix B

2. Align the template along the ver-

tical center line of the mortise

(CL) at the desired handle height, and tape it to the door.

Mark all holes and cutouts for the mortise in the edge of

the door and remove the template.

3. Locate the two sets of vertical fold lines on the template

allowing you to adjust the positioning of the template de-

pending on the bevel of the door.

If the door has no bevel, fold the template along the solid

lines. Align the fold with the edge of the door and mark the

holes for the lock. Repeat on the other side of the door.

If the door has a 3º bevel, fold and align the dashed line

marked “H" on the template with the higher-beveled edge

of the door and mark the lock holes on that side of the door.

Repeat on the side with the lower-beveled edge using the

dashed line marked “L". Remove the template.

4. Prepare the cut-outs for the mortise in the edge of the

door using a mortising machine, router and chisel (for di-

mensions, refer to template).

Ensure clearance is provided for moving latch parts as indi-

cated on the template.

RH/LHR (ASM shown) LH/RHR

5. Drill the holes in the sides of the door (for dimensions,

refer to template).

CAUTION

WARNING

IMPORTANT

Drill from both sides of the door to prevent unsightly dam-

age

6. For ASM only, check the bevel of the mortise. If adjust-

ment is required, loosen bevel screws (D1) and adjust

mortise front plate angle to match the bevel of the door.

Re-tighten screws.

Install the mortise with 2 screws (J). Use wood screws for

wood doors and machined screws for steel doors.

Install mortise faceplate (D2) with the two 8-32 x 1/4"

screws provided.

Logo

CAUTION

WARNING

IMPORTANT

The ESM faceplate must be installed so you can read the

logo (see arrow in figure above right-side-up for proper op-

eration.)

3 Installation of Standard ASM or ESM Models

E S M

Strike

(ESM)

A S M

Strike

11/4"

Door

(CL)

Summary of Contents for 660 Series

Page 1: ...T E7900 770 E 760 660 Series ASM ESM ASM Auto Deadbolt Mortises Cylindrical Models 2 3 8 and 2 3 4 Backset Installation instructions PK3678 T 2018 01 EN E 760 Series 660 Series 770 Series 79 RT E7900 Series ...

Page 2: ...ctronic Override E 760 770 79 Series only 7 Lock Testing 660 Series only 8 Operating the Override 660 Series only 8A Operating the Mechanical Override 660 Series 9 installing of Mechanical Override Model Appendix A Mortise Models A 1 Reversing the Mortise Handing A 1 1 Reversible ASM A 1 2 Reversible ESM A 2 Additional Steps for Autodeadbolt ASM A 3 Additional Steps for ASM Office A 4 Additional S...

Page 3: ...ise and ESM refers to European Slim Mortise and ADB refers to Autodeadbolt Mortise Technical Assistance For technical assistance call 79 Series 770 760 660 660i 1 877 468 3555 1 514 340 9025 RT 1 800 999 6213 1 248 837 3700 E7900 1 800 849 8324 CAUTION WARNING IMPORTANT Carefully inspect windows doorframe door etc to ensure that the recommended procedures will not cause damage Kaba standard warran...

Page 4: ...3 A4 Q1 4 pairs of Flat Head Screws 10 24 for cylindrical only R1 3 Spacers for cylindrical only R2 1 Cylinder with 2 keys for 660 660i Series with override and cylinders keyed different only S 3 spacers see page 31 for recent Models only V 2 x battery cover screws 4 40 1 2 Torx Head For E7900 only W 1 Torx key T10 for E7900 only Tools Required Safety glasses 1 2 13mm chisel 1 8 3mm drill bit 1 4 ...

Page 5: ...ies PK3678_T 04 18 5 2 2 ASM ESM For Cylindrical see Appendix B 2 Checklist and Exploded Views Note D American Standard Mortise illustrated A C C2 B W W M N F2 E2 F1 D S G J J L I E1 E3 W W K A3 A2 A1 A4 For all model except E7900 ...

Page 6: ... parts M are used See instructions in Appendix A 3 and A 4 Parts M also available separately kit 062 510484 to convert the standard lock to Autodeadbolt ASM ASM Of fice or ASM ESM Storeroom functions 2 4 ASM ESM 79T Toggle Mode For cylindrical see appendix B and section 2 7 E1 E2 M4 M3 M2 M1 Fully assembled view 2 Checklist and Exploded Views A C C2 B H1 N N F1 E3 F2 D S W W I E2 G J L L J K A3 A2...

Page 7: ...rim Assembly for 79T Toggle Mode for 79M standard mode with Autodeadbolt ASM Office and ASM ESM Storeroom models use parts M as shown in Appendix A 3 NOTE The inside trim assembly E for ASM and ADB on 79T models includes the parts M as shown below Position of stopper M2 is very important 2 6 Cylindrical Unit and Inside Trim Assembly for 79M Standard Mode see Appendix B 2 7 Inside Trim Assembly 79T...

Page 8: ...ING IMPORTANT Refer to Appendix A 1 to change the handing of a field re versible mortise 3 Installation of Standard ASM or ESM Models For LH left hand and RHR right hand reverse For RH right hand and LHR left hand reverse ASM For LH left hand and RHR right hand reverse For RH right hand and LHR left hand reverse ESM Door Handing Top View Right Hand RH Left Hand LH Right Hand Reverse RHR Left Hand ...

Page 9: ... drill the pilot holes for the mounting screws dimensions and depths marked on template 4 Position the strike against the doorframe and align it with the mounting screw holes Trace the outline of the strike 5 Remove material from within the strike outline so that the strike will be flush with the doorframe 6 For ASM install the dust box optional for wood door frames required for metal door frames ...

Page 10: ... If the door has a 3º bevel fold and align the dashed line marked H on the template with the higher beveled edge of the door and mark the lock holes on that side of the door Repeat on the side with the lower beveled edge using the dashed line marked L Remove the template 4 Prepare the cut outs for the mortise in the edge of the door using a mortising machine router and chisel for di mensions refer...

Page 11: ...ge 3 For doors more than 2 1 2 thick order the appropriate hardware bag to receive the correct length of spindles and mounting screws See page 3 Outdoor Gasket Notch F2 3 Place the outside housing on the door so that the spindles engage the hubs on the mortise For all locks with cables insert cables W when applicable in Hole H1 on the door W W H1 4 On the inside trim assembly turn the lever to the...

Page 12: ...oved to install the mounting screws 6 Assemble the lever on the outside housing in the horizontal rest position appropriate to the hand ing of the door Simply push the lever onto the tube until it clicks in place If more force is required use a rubber mallet Test the attachment of the handle by pull ing smartly on it For locks with mechanical override see p 18 7 Three AA batteries should already b...

Page 13: ...ding is incorrect in sert a small pick or flat screwdriver in the hole in the hub as shown Gently pry back the spring clip inside the hub and remove the handle Access Hole cut away view 3 6 For Cylindrical see p 33 CAUTION WARNING IMPORTANT If the lock makes a continuous buzzing noise or the red LED lights continuously reset the electronics by removing the battery holder for ten seconds then reins...

Page 14: ...keycard For 760 and 770 insert keycards as shown with the magnetic stripe fac ing toward the door and to the left For 79 Series present card to reader A Test the Lock Before Programming E 760 770 790 79 Series E7900 see command card Normal Entry Verify that the deadbolt is retracted Use the Test keycard in the reader The red and green LEDs each flash once and then the green LED flashes for four se...

Page 15: ...e vertical position as shown in step 5 page 11 Verify the lock is in passage mode while the thumbturn is in vertical position For that activate the outside lever handle handle and verify the latch bolt retracts Rotate the thumb turn to horizontal position and then activate outside lever handle Latch bolt must not retract as the lock should be in locked mode Rotate the inside lever handle and verif...

Page 16: ...w lock and will set the addresses for the Sec tion Floor Group Zone and Area sub master level so that staff keycards in use at the property will have the same pat tern of access to the door as before This step makes the lock replacement transparent so that the new lock accepts and rejects the same keycards as the old lock Multihousing Program the lock using the M unit or EAMU FDU Refer to RezShiel...

Page 17: ...ation cable Front Desk Unit FDU and Lock communication cable Minimum Authorization Keycard Required Programming Authorization PA Steps to activate the E 760 770 790 electronic override 1 Insert the communication cable into the lock Wait 2 sec onds then connect the cable to the serial port of the FDU 2 Press any key to activate the FDU then swipe a PA or higher keycard through the FDU If the green ...

Page 18: ...ard to turn or does not return easily to its horizontal position ensure the square spindle is not too long or in proper orientation For 660i Gateway installation wireless activation diagnostics see document PK3646 Lock Activation 660i Only Perform the lock activation using the procedure described in document PK3646 The 660i lock is programmed automatically when the activation process is completed ...

Page 19: ... verify that the code used has the deadbolt privacy override privilege en abled Turn the thumb turn back to the vertical position if not already so Deadbolt Deactivation A Deadbolt Deactivation by Thumbturn While standing inside the room close the door and then turn the thumbturn to extend the deadbolt If the lock has an autodeadbolt mortise go to step B below Turn the thumbturn to retract the dea...

Page 20: ...th lock or equivalent T Small flat scewdriver less that 1 8 A Lock housing B Inside drive hub C Nylon washer D Spring washer not for lever feel E Drive tube F Lever catch G Countersink H Lever handle I Cap J Cylinder K Cylinder plug K1 Set Screw M Allen Key O1 Adapter O2 Adapter Screw L Override shaft Diagram of lock Facing view of drive tube E Back Front A H I E B D F M J O1 O2 K1 E L F G C F E N...

Page 21: ... C N J Fig 2 Lever catch F Push lever catch F in 1 Upon unpacking the lock housing with mechanical override should look like the diagram below with M The small indents on the cross of the override shaft in line Horizontally C The nylon washer and the spring washer not for lever feel on the drive tube F The lever catch in the out position J Cylinder and 2 keys for 660 K C included in the hardware b...

Page 22: ...y for key is in the top position See Fig 6 Fig 6 Recess entry for key in the top position Left handed lever handle Turn the key N approximately to 100º clockwise so that it is in the vertical position and the recess entry for key is in the bottom position See Fig 7 Fig 7 Recess entry for key in the bottom position CAUTION WARNING IMPORTANT The key N and the recess entry for key must be in the posi...

Page 23: ...t is not possible to turn the key N counter clockwise to complete this step the spring washer D see page 18 may be too tense Not for lever feel Hit the lever carefully with a rubber mallet to loosen the spring washer D you may want to cover the lever handle H with a cloth or other material to protect the finish of the metal 9 Remove the key N The lock will look as shown in Fig 10 right handed lock...

Page 24: ...t of the lever handle remove the key N in cylinder J 13 Turn the handle H clockwise for a right handed lock or counter clockwise for a left handed lock 14 Release the handle H slowly It should return freely to its horizontal position Fig 11 Fig 11 H Cylinder J 8 Test the mechanical override function Complete all tests in Section 4 pages 13 14 after lock is assembled on the door CAUTION WARNING IMP...

Page 25: ...low cylinder Bottom snap First Top snap Second Push Third H 22 To remove the cap I insert a small flat screwdriver into the groove and gently pry the cap off being careful not to damage it You may want to cover the bottom of the lever to protect the finish from being scratched through the process of removing the cap Fig 16 Fig 16 H I T 10 How to change lock cylinders 22a Loosen the set screw 01 to...

Page 26: ...ase the key and turn the lever handle H See page 21 Note The lever handle must stay in the horizontal position when turning the key do not try to turn the key while turning the handle or the override mechanism will not work CAUTION WARNING IMPORTANT Always keep the door open while installing and verifying the functionality of the lock with the keycard or key override Do not close the door until yo...

Page 27: ...be reactivated unless the cyl inder itself is re pinned Fig 21 Key 1 Key 2 cancels key 1 Key 3 cancels keys 1 and 2 cylinder How to change lock combination from key 1 to key 2 34 Insert key 2 into cylinder 35 Turn the key clockwise until it stops see Fig 22 for both left handed and right handed locks Right handed lock Left handed lock Fig 22 36 Turn the key back counter clockwise until it is in th...

Page 28: ...til the deadbolt D extends approximately 1 4 D 1 4 H Proceed to step 3 For Autodeadbolt ASM rotate hub H until the deadbolt D is fully retracted The deadbolt will extend approx 1 16 from the mortise case D 1 16 H Hold deadbolt D gently Press and release the auxiliary latch X You should feel the deadbolt trigger and begin to extend under the force of the spring D hold gently X press and release Rel...

Page 29: ...S part 027 510382 Continue to hold tool S Release the latch bolt L and keep the anti friction latch F toward the flat side of the latch bolt so that the bolt extends fully L F S 4 Pull out the latch bolt L until it just clears the front plate Note If you remove the bolt completely you must turn it 90 to re insert it L 180 Rotate the latch bolt L 180 Re insert it to the end of its stroke L Holding ...

Page 30: ...y latch X is a crescent shape remove it turn it 180 and replace it The auxiliary latch slides easily in and out of the mortise X crescent must be reversed 180 re insert 7 Assemble back screw V and lock washer W if appli cable The screw V must be tightened CAUTION WARNING IMPORTANT Screw V must not touch the back wall of mortise cut out on the door 8 The mortise should look like the diagram below C...

Page 31: ...the latch bolt L to the end of its stroke D H L Release the latch bolt and guide anti friction latch F against the flat side of the latch bolt so that it will slide out of the mortise beyond its normal throw F Mortise Bottom view L F L 3 Using a small screwdriver slide up the locking pin P Pull out the latch bolt L and rotate it 180 P 180 4 Re insert the rotated latch bolt L until it stops Push do...

Page 32: ...le the faceplate on the mortise A 2 Additional steps for Autodeadbolt ASM Do the following INSTEAD OF page 11 step 5 5 If not already installed at the factory put the thumbturn in the vertical position and install all four 4 parts M as shown on the inside trim assembly E E1 for 790 RT 660i or E2 79 Series E HUB Install clip M1 diagonally on hub Turn the thumbturn all the way to the right for a RH ...

Page 33: ...to reach the horizontal privacy posi tion RH RHR LH LHR D5 W F G S T I Y I E2 E1 A 3 Additional steps for ASM Office Do the following BEFORE placing the inside trim assembly on the door page 11 step 5 Install only parts M3 and M4 as shown on the inside trim assembly Install M3 onto M4 then slide both parts onto the thumbturn A 4 Additional steps for ASM ESM Store room Do the following BEFORE placi...

Page 34: ...t for cylindrical models the axis of rotation of the handle is level with the center of the strike Mark this height on the edge of the door in step 1 on page 10 CAUTION WARNING IMPORTANT Respect applicable building codes regarding handle height 4 Drill the holes for the cylindrical unit thumbturn spindle and lock mounting screws Refer to template for dimensions and depths CAUTION WARNING IMPORTANT...

Page 35: ... 10mm Over 1 9 16 40mm to less than 1 11 16 43mm 2 1 2 13mm 1 3 4 44mm 1 11 16 43mm to less than 1 7 8 48mm 1 2 5 8 16mm 1 7 8 48mm to 1 15 16 49mm 1 1 5 8 16mm Over 1 15 16 49mm to less than 2 1 8 54mm 2 1 3 4 19mm 2 1 8 54mm to 2 3 16 56mm 1 1 3 4 19mm Over 2 3 16 56mm to 2 3 8 60mm 2 1 1 7 8 22mm Over 2 3 8 60mm to 2 1 2 64mm 2 7 8 22mm Door Thickness Table 1 See 1 Screws Attachement Plate Cyli...

Page 36: ...ate P until the hole in the plate is aligned with the hole in the disc D and fasten the disc and the plate securely together with the screw V and lock nut W provided The screw head MUST touch the surface of the disc for correct assembly V W D A P B 5 Install Outside Housing and Trim Assembly for Cylindrical 1 Insert the slotted end of the square spindle G into the outside lever hub until it locks ...

Page 37: ...n the screws Connect cables to corresponding connectors where applicable and put excess cables in hole H in the door when installing the inside trim assembly E on the door E1 W W Y I T I E W W E1 V F G V E 6 Three AA batteries should already be installed in the battery holder C Insert the battery holder into the outside housing and secure it using the 6 32 x 5 16 7 9mm Torx drive screw C2 for E 76...

Page 38: ...d screws 7 Testing the cylindrical lock Follow all steps of page 13 or 16 but extension and retraction will be for latch only CAUTION WARNING IMPORTANT If the lock makes a continuous buzzing noise or the red LED lights continuously reset the electronics by removing the battery holder for ten seconds then reinsert it APPENDIX B Installing Cylindrical Models 2 3 8 2 3 4 Backset ...

Page 39: ...ence by one or more of the following measures Reorient or relocate the receiving antenna Increase the separation between the equipment and receiver Consult the dealer or an experienced radio TV technician for help Statement according to FCC part 15 21 Modifications not expressly approved by Kaba Ilco could void the user s authority to operate the equipment Statement according to FCC part 15 19 Thi...

Page 40: ...port 1 800 999 6213 1 248 837 3700 E7900 Support with Enterprise software 800 849 8324 E7900 Support with Aurora software US or Canada only 888 539 7226 Outside of US or Canada contact 905 430 7226 General Information www kabalodging com Online Consumable Orders www saflokstore com To access all of our easy steps please visit our Support Website www kabalodgingsupport com ...

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