Domino D120i Blue IP Product Manual Download Page 189

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L025317 Issue 5 July 2014

5-1

PART 5 : MAINTENANCE AND FAULT

FINDING

CONTENTS

Page

CHECKING FANS AND AIR VENTS ......................................................

5-3

Control Unit and Laser Head Fans ...................................................

5-3

Laser Head Air Vents .......................................................................

5-3

CLEANING THE LENS ..........................................................................

5-3

GENERAL CLEANING ..........................................................................

5-4

FAULT FINDING ...................................................................................

5-4

STATUS MESSAGES AND SUGGESTED ACTIONS ............................

5-5

System Status Messages ................................................................

5-5

REPLACING THE LENS ........................................................................ 5-19

CHANGING THE FUSES ...................................................................... 5-20

Main Power Fuses F1 and F2 ........................................................... 5-20

Laser Power Supply Fuse, Label F3 ................................................ 5-20

CHANGING THE PC-CMOS SETUP BATTERY ................................... 5-21
HIGH VOLTAGE DURING MAINTENANCE .......................................... 5-21

STATUS LEDS ...................................................................................... 5-22

WATER CHILLER .................................................................................. 5-23
TOUCHPANEL BUFFER BATTERY ...................................................... 5-23

FUME EXTRACTION SYSTEM ............................................................. 5-25

General Notes .................................................................................. 5-25

Recommended Routine Maintenance ............................................. 5-25

Daily ............................................................................................. 5-25
Weekly ......................................................................................... 5-25
Annual ......................................................................................... 5-25

Changing Filter Bags ....................................................................... 5-26

Changing Main Filter ........................................................................ 5-26

Changing the Chemical Filter (DPX2000) ......................................... 5-27

Changing the Chemical Pad (DPX2000) .......................................... 5-27

Summary of Contents for D120i Blue IP

Page 1: ...Domino D Series Product Manual ...

Page 2: ...nual L025317 is intended for use only with the following D Series laser coder models D120i D120i IP D120i Blue D120i Blue IP D320i D320i IP D320i Blue D320i Blue IP D320i Red D320i Red IP D520i D520i IP D620i D620i IP D620i Blue D620i Blue IP ...

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Page 4: ...e of controls or adjustments of performance or procedures other than those specified in this manual may result in hazardous radiation exposure 5 The laser print head D120 ip D320 ip is cooled by compressed air Air overpressure inside the laser print head is harmful and may lead to rupture of the cabinet 6 The maximum pressure for the compressed air supplied into the print head is 4 bar A pressure ...

Page 5: ... training program All rights reserved No part of this publication may be reproduced stored on a retrieval system or transmitted in any form or by any means electronic mechanical photocopying recording or otherwise without the prior permission of Domino Printing Sciences plc Domino Printing Sciences plc has a policy of continuous product improvement The Company therefore reserves the right to modif...

Page 6: ... 6 L025317 Issue 5 July 2014 ...

Page 7: ...ndustrial scientific and medical ISM radio frequency equipment Electromagnetic disturbance characteristics Limits and methods of measurement IEC CISPR 11 2003 A1 2004 modified A2 2006 EN 60950 1 2006 A1 2010 Safety of Information Technology Equipment EN 61326 1 2006 Electrical equipment for measurement control and laboratory use EMC requirements Part 1 General requirements IEC 61326 1 2005 EN 6101...

Page 8: ... 8 L025317 Issue 5 July 2014 ...

Page 9: ...L025317 Issue 5 July 2014 9 ...

Page 10: ... the partly completed machine fulfills all the relevant provisions of the following EC directives 2006 42 EU Directive 2006 42 EC of the European parliament and of the Council of 17 May 2006 on machinery and amending Directive 95 16 EC recast 2006 95 EU Directive 2006 95 EC of the European parliament and of the Council of 12 December 2006 on the harmonisation of the laws of Member States relating ...

Page 11: ...c compatibility EMC Part 6 2 Generic standards Immunity for industrial environments EN 60825 1 2007 Safety of Laser Products EN 55011 2007 A2 2007 Industrial scientific and medical ISM radio frequency equipment Electromagnetic disturbance characteristics Limits and methods of measurement IEC CISPR 11 2003 A1 2004 modified A2 2006 EN 60950 1 2006 A1 2010 Safety of Information Technology Equipment E...

Page 12: ...proved by Certificate No CU72110452 02 Industrial laser for marking D120i D120i IP D120i BLUE D120i BLUE IP D320i D320i IP D320i BLUE D320i BLUE IP D520i D520i IP D620i D620i IP Approved by Certificate No CU72112124 01 Industrial laser for marking D320i RED D320i RED IP Approved by Certificate No CU72112124 02 Industrial laser for marking D620i BLUE D620i BLUE IP Approved by Certificate No CU72112...

Page 13: ...uarantee that interference will not occur in a particular installation If this equipment does cause harmful interference to radio or television reception which can be determined by turning the equipment off and on the user is encouraged to try to correct the interference by one or more of the following measures Re orientate or relocate the receiving antenna Increase the separation between the equi...

Page 14: ...T NOT LIMITED TO USE ON THE DEVICE WILL CONSTITUTE YOUR AGREEMENT TO THIS EULA OR RATIFICATION OF ANY PREVIOUS CONSENT GRANT OF SOFTWARE LICENSE This EULA grants you the following license You may use the SOFTWARE only on the DEVICE NOT FAULT TOLERANT THE SOFTWARE IS NOT FAULT TOLERANT DOMINO PRINTING SCIENCES PLC HAS INDEPENDENTLY DETERMINED HOW TO USE THE SOFTWARE IN THE DEVICE AND MS HAS RELIED ...

Page 15: ...ITS ESSENTIAL PURPOSE IN NO EVENT SHALL MS BE LIABLE FOR ANY AMOUNT IN EXCESS OF U S TWO HUNDRED FIFTY DOLLARS U S 250 00 Limitations on Reverse Engineering Decompilation and Disassembly You may not reverse engineer decompile or disassemble the SOFTWARE except and only to the extent that such activity is expressly permitted by applicable law notwithstanding this limitation SOFTWARE TRANSFER ALLOWE...

Page 16: ... projects STLport http stlport sourceforge net Boost http www boost org libSigC http libsigc sourceforge net FreeType http www freetype org zlib http www zlib net dxflib http www ribbonsoft com de about dxflib SQLite http www sqlite org Lua http www lua org FreeImage http freeimage sourceforge net ...

Page 17: ...ity for all damages that are caused by attacks on the controller like viruses worms The laser marking systems are built for integration in a secure industry network Improper installation commissioning operating and maintaining of the laser marking system Operating the equipment with defective safety installations or improperly installed or inoperable safety and protective devices Non compliance wi...

Page 18: ...317 Issue 5 July 2014 CONTENTS PART 1 HEALTH SAFETY PART 2 INSTALLATION INSTRUCTIONS PART 3 OPERATION PART 4 TECHNICAL REFERENCE PART 5 MAINTENANCE AND FAULT FINDING APPENDIX A MARKING FONTS APPENDIX B BARCODES ...

Page 19: ...ssue 5 July 2014 19 AMENDMENT RECORD Amendment Date All Parts at Issue 1 November 2010 All Parts at Issue 2 May 2011 All Parts at Issue 3 August 2012 All Parts at Issue 4 June 2013 All Parts at Issue 5 July 2014 ...

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Page 21: ...g 1 10 Laser Marking Process 1 10 GUARDING 1 11 Access Guards 1 11 Visor Guards 1 11 Beam Stop Guard 1 12 Materials 1 12 Interlock Switches 1 13 Emergency Off 1 13 Guarding Labels 1 13 Specific Precautions During Maintenance or Repair Work 1 14 SYSTEM NAMING CONVENTIONS 1 15 Complete system laser and controller 1 15 Laser 1 16 Controller 1 17 LASER WARNING AND INFORMATION SIGNS 1 18 Technical data...

Page 22: ...HEALTH SAFETY 1 2 L025317 Issue 5 July 2014 THIS PAGE INTENTIONALLY LEFT BLANK ...

Page 23: ...guarded to Class 1 laser safety standards EN60825 see HEALTH SAFETY on page 1 1 The equipment is only to be used for its intended purpose see DESIGNATED USE on page 1 4 The equipment is only operated in a good serviceable condition and that all safety installations are regularly checked for their serviceability Personal protective goggles for maintenance and repair personnel are required and made ...

Page 24: ... manufacturer will not be liable for any material or personal damages resulting from non designated usage The laser marking system must only be operated by authorised and specifically trained personnel who are familiar with and observe the procedures within this manual It is strongly recommended to carry out a risk assessment regarding laser printer integration according to EN ISO13849 and EN ISO1...

Page 25: ...ssed air supplied to the printhead does not exceed a pressure of 4 bar Both air outlets are kept clear Air inlet and outlet are fitted correctly Before starting any production Check the laser marking system for any visible damage Ensure that it is only operated in best possible condition Discovered defects must be eliminated immediately Check and ensure that material or other objects not required ...

Page 26: ...ration of the laser marking system These instructions exist for Personnel Products and machines The environment WARNING Indicates danger to life and health if the instructions are not observed CAUTION Indicates a risk of material damage if the instructions are not observed WARNING Indicates a danger from harmful dusts and vapours WARNING Indicates a danger from dangerous laser radiation WARNING In...

Page 27: ... be exceeded at any time The compressed air has to be free of oil Class 1 7 2 of ISO8573 The laser print head has two air outlets Both air outlets must be kept clear as blocked air outlets can cause an overpressure inside the cabinet and may lead to rupture potential hazard Please do not swap air inlet and outlet The outer diameter of the outlet hose must be 12 mm The length of the compressed air ...

Page 28: ...ess provided additional optical instruments are not used Class 2 The accessible laser radiation is visible and is harmless for accidental exposure to eyes for periods of less than 0 25 seconds Class 2M The accessible laser radiation is visible and is harmless for accidental exposure to eyes for periods of less than 0 25 seconds provided additional optical instruments are not used Class 3R The acce...

Page 29: ...LENS on page 5 3 before any operation The lens is not water resistant and must therefore only be cleaned with Isopropyl Alcohol Dry the lens using cotton swabs Q tips ensuring the surface of the lens is not scratched The lens has to be protected with a cover against splash water when cleaning the system Scan Head Mirrors Never touch the mirrors of the scan head The mirrors are inside the scan head...

Page 30: ...tential fire risks could result from examples as listed below This list is not considered to be complete Local conditions must be considered as well Printing on not specified material e g easily inflammable or explosive materials Invalid parameter settings e g very low mark speed Invalid parameter settings due to corrupted print data Printing constantly on the same product e g no product movement ...

Page 31: ...tput lens and the area to be marked on the substrate Note Guarding is required behind the substrate to prevent access to the laser beam when the substrate is removed or following accidental burn through of the substrate Visor Guards Visor guards are required to prevent the escape of scattered radiation Often the access guarding can be designed to perform this function without the need of an extra ...

Page 32: ...erial depends on the mechanical strength required for stable housings and the amount of burn through anticipated For the purpose of adequate mechanical rigidity and laser safety a thickness of at least six millimetres for 10W 30W laser systems and a thickness of at least eight millimetres for 60W laser systems is recommended To ensure laser safety a greater thickness of the guard material may be r...

Page 33: ...to which the laser is integrated Install an emergency off push button near the laser marking systems which turns off the laser Connect the emergency off push button via the interlock circuit to the controller Guarding Labels Domino recommend that the following information is prominently displayed on the guard WARNING Class 4 laser is enclosed in a Class 1 enclosure Operation of the system with saf...

Page 34: ...r checks laser radiation dangerous to persons can become directly accessible Persons within the dangerous work area must undertake protective measures Of particular importance is Always wear protective goggles approved in the user s country whilst working Never look directly into the Laser beam not even when wearing protective goggles Never expose skin to laser radiation Never insert flammable mat...

Page 35: ...ir cooled standard BCP7 controller D320i 10 RED IP65 STANDARD BCP7 30W laser head 10 2μm i Tech 10mm scan head IP65 compressed air cooled standard BCP7 controller D620i 10 IP65 STANDARD BCP7 60W laser head 10 6μm i Tech 10mm scan head water cooled standard BCP7 controller D X YY i XX YYYY XXXX D Series Product Family 1 10 Watt laser 3 30 Watt laser 6 60 Watt laser 20 second controller generation i...

Page 36: ...ompressed air cooled D320i BLUE 30W Laser head i Tech scan head 9 3μm fan cooled D320i BLUE IP 30W Laser head i Tech scan head 9 3μm IP65 compressed air cooled D320i RED 30W Laser head i Tech scan head 10 2μm fan cooled D320i RED IP 30W Laser head i Tech scan head 10 2μm compressed air cooled D520i 55W laser head i Tech scan head 10 6μm fan cooled D X YY i YYYY XX D Series Product Family 1 10 Watt...

Page 37: ...led D620i BLUE 60W Laser head i Tech scan head 9 3μm fan cooled D620i BLUE IP 60W Laser head i Tech scan head 9 3μm IP65 water cooled Controller D320i 10W or 30W laser IP43 controller D320i IP 10W or 30W laser IP55 controller D620i 55W or 60W laser IP43 controller D620i IP 55W or 60W laser IP55 controller D X YY i XX D Series Product Family 3 10 30 Watt laser 6 60 Watt laser 20 secon controller ge...

Page 38: ...spond to the afore mentioned standards and specify the potential hazards and the required safety measures These warnings additional information signs and their locations on the laser marking system are shown in the following illustrations Check their presence and readability regularly Laser warning sign A Laser class 4 warning label B Radiation from output lens C ...

Page 39: ...ical data for D120i Blue and D120i Blue IP Technical data for D320i and D320i IP Technical data for D320i Blue and D320i Blue IP Technical data for D120i and D120i IP Technical data for D620i and D620i IP Technical data for D320i Red and D320i Red IP Technical data for D620i Blue and D620i Blue IP ...

Page 40: ...HEALTH SAFETY 1 20 L025317 Issue 5 July 2014 Location of Controller signs Controller rear side E ...

Page 41: ...HEALTH SAFETY L025317 Issue 5 July 2014 1 21 Location of Laser signs D Series 10 and 30 Watt heads ...

Page 42: ...HEALTH SAFETY 1 22 L025317 Issue 5 July 2014 THIS PAGE INTENTIONALLY LEFT BLANK ...

Page 43: ...2 15 Ethernet connections 2 15 X2 Connector Schematic Beacons 2 16 X3 Connector Schematic Product Detector 2 18 X6 Connector Schematic Shaft Encoder 2 18 X4 Connector Schematic Machine Control 2 20 The Compile OK Signal 2 23 X7 Connector Schematic Fume Extraction 2 26 X23 Connector Schematic RS232 COM1 2 28 X28 Connector Schematic Air Chiller Control 2 30 X58 Connector Schematic Power Extension 2 ...

Page 44: ...20i 2 46 D320i 2 47 COOLING THE i TECH 15 SCAN HEAD 2 48 Air Flow Settings for the i Tech 15 Scan Head 2 49 WATER COOLING D620i 2 50 FUME EXTRACTION SYSTEM 2 51 GUARDING 2 52 INITIAL OPERATION 2 52 INITIAL SETUP WIZARD 2 53 POSITIONING CODE ON THE PRODUCT 2 54 Achieving Maximum Line Speed 2 56 Making marks longer than one field size 2 59 RapidScan Technology 2 59 Product Distance and Print Start I...

Page 45: ...capable of operating within the International Protection Code IP43 which provides dust protection and protection from splashing water To protect the installation from more severe conditions extra measures must be taken CAUTION To ensure IP43 protection always close the USB connection with the cap supplied Handling the Equipment The equipment must be handled appropriately and carefully The laser he...

Page 46: ...ge to the laser head or its mounting during shock or shaking motions of the packaging machine The lens opening must be centred vertically over the text field of the object to be marked Correct laser marking is only possible when the surface of the object is at the focal point of the lens The working distance is measured from the lower surface of the scanner to the top surface of the marking produc...

Page 47: ...te up to 5 i tech 10mm Scanner Focal Length Maximum Field Usable Field Working Distance 80 32 29 70 100 38 34 90 120 47 42 108 150 56 5 51 138 200 75 5 68 187 250 99 5 90 243 i tech 15mm Scanner Focal Length Maximum Field Usable Field Working Distance 250 270 x 260 200 x 254 246 325 360 x 344 262 x 334 326 450 485 x 467 356 x 452 427 ...

Page 48: ...he field such that the long field side X axis is in the same orientation as the product direction 2 RapidScan orientations are not available for the i Tech 15 scanner Removal of the transport locking device CAUTION The beam output lens is protected by a transport locking and dust protection cap to prevent damage or external soiling that will cause a reduction in laser performance Remove this devic...

Page 49: ...pole plug It may be necessary to install a suitable AC mains plug to the loose end of the cable connected as follows The equipment specifications listed on the name plate voltage frequency power consumption are to be observed under all circumstances The correct fusing is to be made external to the laser system The mains power connection must always be easily accessible during operation in order to...

Page 50: ...STRUCTIONS 2 8 L025317 Issue 5 July 2014 Installing the Main Cable Controller to Laser Controller front view without main cable Main cable with IP seal Open the controller and insert the main cable into the controller ...

Page 51: ...INSTALLATION INSTRUCTIONS L025317 Issue 5 July 2014 2 9 Lock the flange Overview View to the main cable connectors inside the controller front Main Cable Connectors ...

Page 52: ...IONS 2 10 L025317 Issue 5 July 2014 Cable management for the 20 pin IDC connector Cable management for the power connector Close the controller cabinet Controller with main cable fitted 20 Pin IDC Connector Power Connector ...

Page 53: ...nnect the TouchPanel to mains power The built in power supply may be switched via the AC On Off switch of the TouchPanel Power supply via the X59 ethernet connector of the BCP7 controller Only use the Domino X59 cables with 5m Domino part number L015211 or 10m Domino part number L015212 length to connect the TouchPanel to the BCP7 controller Only these cables ensure the 24V DC power supply of the ...

Page 54: ...nel failure Ensure that both the Mains and BCP7 connection is removed The power supply to the internal power supply of the TouchPanel depends on if a BCP7 controller is connected via Ethernet to the TouchPanel and or the AC mains supply of the TouchPanel is used Both power connections may be used in parallel ...

Page 55: ...ctor plugs for X23 X59 X7 X28 X3 X6 X4 X2 X29 X58 X23 RS232 COM1 X59 Ethernet 2 Remote Panel Interface pre configured 192 168 57 2 255 255 255 0 USB USB 1 1 Port Ethernet Ethernet Connection 192 168 58 2 255 255 255 0 X7 Fume Extractor X28 Air Chiller Control X3 Photocell Product Detector X6 Quadrature Shaft Encoder X4 Machine Control X2 Beacons X29 Interlock X58 Power Extension USB Laser On Off X...

Page 56: ...hen connecting the cables ensure that plugs are correctly aligned to prevent damage to the pins Connections for D620i The lower controller cabinets contains the laser power supplies for the 60 W laser X12 Safety Extension 1 do not disconnect the factory fitted connector to X58 X11 Safety Extension 2 do not connect anything here Mains Power Mains Power to controller X12 X11 ...

Page 57: ...ed by properly routing the cable USB 1 1 Port The USB 1 1 ports are located on the top right hand side of the front of the control unit Ethernet connections There are two Ethernet connections Ethernet 1 connection is pre configured for access via the IP address 192 168 58 2 subnet mask 255 255 255 0 The connector is a RJ45 Bulgin connector Ethernet 2 connection X59 is pre configured for plug and p...

Page 58: ...INSTALLATION INSTRUCTIONS 2 16 L025317 Issue 5 July 2014 X2 Connector Schematic Beacons ...

Page 59: ...tput Pin 5 GND Floating Ground Outputs Voltage 24V floating max current 170 mA The beacon indicators are in a solid state as described below Green printer is printing or ready to print Red there is a fault printer has stopped Amber printer requires attention a warning is displayed but printer is printing Blue software loaded printer is not ready If there is a critical error the red and blue indica...

Page 60: ...loating 1 2 3 4 PD input Enc A input Enc B input S upply S upply 0V 0V A 1 2 3 4 5 6 7 8 Input mode B A B A B Encoder PNP Differential Input mode Encoder 1 2 5 6 7 8 3 4 Z Z Z 1 2 3 4 5 6 7 8 X3 X6 solder side X3 X6 Standard In order to use the shaft encoder as a print go source ensure that pins 3 and 4 are connected In this configuration no additional product detector should be connected Sum L oa...

Page 61: ...contain opto couplers The input range is 10 30V NPN PNP RS422 differential at an input impedance of 2 kOhm The maximum pulse frequency of CHA and CHB is 120 kHz The minimum pulse length of the PD input is 10 micro seconds The maximum current for X3 X6 X7 and X21 optional user port is 0 5A In case of an over current an automatic resettable fuse protects the system The Shaft Encoder input is directl...

Page 62: ...V112KLA 1 2 4 6 U25 AQV112KLA 1 2 4 6 U26 AQV112KLA R123 R126 floating OPTOKO OPTOKO OPTOKO Logic Input MARK_CONTROL Logic Input PRINT_GO Logic Input PROG_IN Logic Input PRINTER_READY Logic Output PRINTER_BUSY Logic Output COMPILE_OK Logic Output Input Output PLC PLC Output PLC Output PLC Output PLC Input PLC Input PLC 1 01 A Plug pinout added 29 10 08 HK 1 02 B Project Run renamed to Laser Start ...

Page 63: ...for all inputs Pin D LASER_START Mark enable input A logic high level on this pin puts the system into print mode and resets error messages The laser is enabled Note This input internally works in parallel to the other X29 and X59 Laser Start Inputs Thus applying of constant voltage at this pin will suppress edges coming from the other Laser Start Inputs Pin E MARK_CTRL Mark inhibit release input ...

Page 64: ...R BUSY Print busy DC output This output opto coupler is switched on while the print is processed In multi head systems this pin shows the logical OR result of all Printer_Busy signals in the chain Pin L COMPILE_OK Compile ok DC output This output opto coupler is switched on when the compilation of the next print data is finished In multi head systems this pin shows the logical AND result of all Co...

Page 65: ...xt triggered print Lock DSP Data on Change It is possible to use the CPI signal to detect when changes to the message have been processed As reaction to these changes Dynamark first lowers the CPI output and raises it again when the changes have been processed so that they are included in the next print Note that Dynamark does not prevent marking so print triggered while the CPI output is low will...

Page 66: ...omplete see SETMSG and that they can be used as part of a transaction in order to process multiple changes as one see BEGINTRANS EXECTRANS In order to activate this feature it is necessary to set a flag in the configuration By default this flag is not set and the CPI output remains high even while applying these changes The CPI signal will now be low as long as compilation on the DSP is forced by ...

Page 67: ...lag to Lock the DSP This should only be done by service technicians or special trained users To set this flag l Login as service Go to Home Settings Advanced Configuration Files Select Ultramark Select Compiler and the value bLockDSPDataOnChange Set bLockDSPDataOnChange to 1 ...

Page 68: ... out 6 Logic Input Relay with Laser Controller Customer Exauster with Exauster OK OK Filter GND 12V Source 24V to the other connector s Sum L oad m ax 500mA Input Vacuum OK Input Filter OK 1 2 3 4 5 6 X7 female plug solder side 1 2 4 3 Outpu t Exhauster ON 1 vak OK 2 3 Filter OK 4 com 5 out 6 4k4 4k4 together w ith X 3 and X6 ...

Page 69: ...an input A clean filter delivers a high level at this pin Input Impedance 1kOhm Input range 10 30V Pin 4 VAC_ON_ COM Solid State Relay Vacuum ON Relay positive Common Pin 5 VAC_ON_NO Solid State Relay Vacuum ON DC This output is used to switch on the Vacuum system by a solid state relay max Voltage 50V maximum current for X3 X6 and X7 is 0 5A In case of an overcurrent an automatic resetable fuse p...

Page 70: ...INSTALLATION INSTRUCTIONS 2 28 L025317 Issue 5 July 2014 X23 Connector Schematic RS232 COM1 ...

Page 71: ...9 Type 8 way male Mating Cable Connector IP67 Types Lumberg 032208 1 Pin description Pin 1 DCD Data Carrier Detect Pin 2 TXD Transmit Data Pin 3 RXD Receive Data Pin 4 DSR Data Set Ready Pin 5 GND Ground Pin 6 DTR Data Terminal Ready Pin 7 CTS Clear To Send Pin 8 RTS Request To Send ...

Page 72: ...ic Relay switching ON Laser Controller Customer Airkit Chiller GND 1 2 3 4 5 6 12V Source 24V to the other connector s Sum L oad m ax 500mA Input Air OK Air OK respectively water level OK Chiller OK Input Chiller OK 1 2 3 4 5 6 X28 plug solder side 1 2 4 3 Outpu t Air Chiller ON 4k4 4k4 together w ith X4 ...

Page 73: ...evel signal at this pin Input Impedance 1kOhm Input range 10 30V Pin 4 CHILLER_AIR_ON _ COM Chiller Air control relay positive common pin Pin 5 CHILLER_AIR_ON_NO Chiller Air control relay normally open pin This output is used to switch on the Chiller Air by a solid state relay Maximum Voltage 50V maximum current for X4 and X28 is 0 5A In case of overcurrent an automatic resetable fuse protects the...

Page 74: ...ALLATION INSTRUCTIONS 2 32 L025317 Issue 5 July 2014 X58 Connector Schematic Power Extension Only needed to connect the power extension box for 60 Watt systems Do not connect anything else to this connector ...

Page 75: ...INSTALLATION INSTRUCTIONS L025317 Issue 5 July 2014 2 33 X59 Connector Schematic Ethernet 2 Remote Panel Interface ...

Page 76: ...plying voltage to this input the laser may be started including enabling of the printer Input level 10 30V input impedance 2 kOhm referenced to Pin 2 GNDF Floating Ground The voltage available at pin 1 may be used Note This input internally works in parallel to the other X4 and X29 Laser Start Inputs Thus applying of constant voltage at this pin will suppress edges coming from the other Laser Star...

Page 77: ...that performance level d has to be reached Therefore a two circuit connection is needed to the safety relay as it has been needed for category 3 This means that the laser system has to be connected by a double circuit connection to double switches of the safety door This double switch needs to have forcibly guided contacts of the type normally closed When using this double circuit connection opera...

Page 78: ...the other Connectors 2K Printer Ready Laser Start Laser start Input Output 1K PG Trigger Input current limited 1 2 3 4 5 6 7 X29 female plug solder side Print Go Opto Coupler 8 7 6 5 N C 1 2 3 N C 4 High speed opto driv er 100 m A 50R 1 6 5 3 4 High speed opto coupler Printer Ready PL_d mode In2 In2 A A Performance Level select 1 3 4 5 The installation of Performance Level _c is no m ore permitted...

Page 79: ...printer is ready to print In multi head systems this pin at the primary controller only available shows the logical AND results of all Printer Ready signals in the chain This output opto driver is protected with an auto resetting fuse with a current limit of 100 mA The output voltage is 24V floating The appropriate GND is delivered on pin 4 In multi head systems this pin at the secondary controlle...

Page 80: ...INSTALLATION INSTRUCTIONS 2 38 L025317 Issue 5 July 2014 Timing The next picture shows the general E Stop Relay timing ...

Page 81: ...double switches to reach the requested safety level If one switch fails the other switch will ensure safety level Bot h interlock circuits have to be connected to the same safety door A typical installation fault when interlock circuit 1 is only connected to safety door 1 and interlock circuit is only connected to safety door 2 ...

Page 82: ... Relay Exhauster with Logic Input GND 2 1 3 4 5 6 Vacuum Control X7 GND 1 2 3 4 5 6 7 8 X23 RTS Request to Send CTS Clear to Send DTR Data Terminal Ready GND Ground DSR Data Set Ready RXD Receive Data TXD Transmit Data DCD Data Carrier Detect RS232 Interface X23 Pilz PNOZ S4 PL_e PL_d mode In2 In2 A A WH BN GN YE GY PK BU RD BK VT GY PK RD BU X58 is only suitable for controller interconnection X58...

Page 83: ...the D120i D320i and D620i free from dust It requires a 6mm diameter hose To fit the compressed air hose Push the sleeve nut over the hose Push the hose onto the air connector and tighten the sleeve nut Only clean and dry compressed air free of oil should be used to avoid damage to the lens Compressed air connector at scanner head use the connector on the left or on the right side of the scanner he...

Page 84: ...control solenoid and cable fittings and 12 meters of 12mm tubing CAUTION Only clean compressed air free of oil to Class 1 7 2 of ISO8573 should be used to avoid damage to the lens and laser tube Air Solenoid Cable Connector to D Series Controller 10mm or 3 8 OD Tubing D Series Air Filtration Kit Part Number EPP002300 Pressure Regulator In Line Filters Push In Connector 12mm OD Tubing to Laser Push...

Page 85: ... Blocked outlets may damage the laser One may check the function of the safety valve upon installation Turn the line pressure up to 3 5 bar to 4 5 bar until the safety valve opens Reduce the pressure by 01 bar to ensure the correct air flow Please note that air pressure is only applied to the safety valve if the switch valve inside the laser head is open If it is closed there is no air flow throug...

Page 86: ...e After this sequence the switch valve opens every 10 seconds Check and re adjust the line pressure during the first off cycles after the initial 60 seconds cooling period The flow control mechanism monitors the temperature of the laser source and adjusts the length of the periods where the switch valve is open If the laser is running cold the air flow is engaged for 1 second Once the laser heats ...

Page 87: ... INSTRUCTIONS L025317 Issue 5 July 2014 2 45 D320i These are examples of typical air flows for the D320i D320i Ambient temperature in C vs maximum mark duty cycle in depending on airflow in LPM Without air chiller ...

Page 88: ...he original D Series air kit The maximum hose length when an air chiller is used is 4 meters from the chiller to the laser head In this case the air kit is installed between air chiller and laser head An air chiller type SMC Model IDFA8E has been used as reference The actual pressure depends on the installed length of the hose D120i Ambient temperature in C vs maximum mark duty cycle in depending ...

Page 89: ...er is used is 4 meters from the chiller to the laser head In this case the air kit is installed between air chiller and laser head An air chiller type SMC Model IDFA8E has been used as reference The actual pressure depends on the installed length of the hose D320i Ambient temperature in C vs maximum mark duty cycle in depending on airflow in LPM With air chiller ...

Page 90: ...eful evaluation of the given conditions The table on the next page provides information about when to use additional compressed air cooling in typical marking applications The Mark Duty Cycle MDC may be calculated using this formula Duty Cycle mark time ms x product rate products s 10 Example e g for a message of 50ms mark time printing 4 prints per second The duty cycle is 50 x 4 10 20 in this ex...

Page 91: ...lve are given for a line pressure of 4 bar using the Domino air kit In the first step the throttle valve is completely closed no air flow through the scan head In order to set the correct air flow open the valve by turning the knob The number of turns needed is given in the table below The following table shows the air flow to adjust depending on the ambient temperature and the mark duty cycle MDC...

Page 92: ...an air flow rate of 20 litres per minute The water chiller is operated by the controller via the X28 connector Also switching on and off is done via this connection See the water chiller manual for more details Coolant may be ordered from Domino The coolant has to be exchanged at least every two years Note Contact Domino before disconnecting the silencer or connecting a hose to the air outlet 2 at...

Page 93: ...l FUME EXTRACTION SYSTEM Domino recommend installing the DPX500 DPX1000 DPX1500 or the DPX2000 fume extraction and purifier system These are designed to protect personnel from hazardous dust and fumes that may be produced by the laser marking process The DPX1000 is a general purpose fume extraction system that removes particulates The DPX2000 fume extraction system has an additional filter and a c...

Page 94: ...tep software will start automatically After approximately 20 to 40 seconds the QuickStep user interface will be displayed on the touch panel refer also to QUICKSTEP INTERFACE on page 3 15 3 Check the following i Ventilation fans on the sides of the controller unit are running ii The PRINTER READY indicator on the controller unit is illuminated iii The fume extraction system has started and no faul...

Page 95: ...r The initial setup Wizard is the simple way to configure the printer Note System settings can only be changed after entering the administrator password which is only known by employees authorised to carry out this level of change This manual is intended for supervisor level and does not cover installation 1 Home screen to login 2 Select Home Settings Initial Setup Wizard Note Setup procedure shou...

Page 96: ...r with the direction of travel the print is triggered later and so the mark moves to the right of the Mark Window In some instances it is not possible to relocate the product detector The D Series includes a feature called Encoder Delay that allows the coder to wait a defined number of encoder pulses before starting the marking process Since the encoder is measuring the distance that the product h...

Page 97: ... for multiple sizes of product or to allow different code locations on products of the same size To set the encoder delay login as administrator and navigate to Home Settings Production Line Setup Line Movement Encoder Setup Encoder Delay 0 unused Encoder Delay in use delaying the marking process and moving the code without changing the location of the sensor or print head ...

Page 98: ...eve maximum line speed Marking mode has to be configured for Mark on the Fly Adjust the marking mode via Home Settings Production Line Setup Line Movement Setup Line Movement Normally the first object in the direction of movement of a message is marked when it has entered the marking area below the laser lens Product movement direction Product Marking field on product Marking area Example for Mark...

Page 99: ... starts when the marking field of the product is moved into the marking area of the laser To achieve maximum line speed the field can be extended behind the marking direction The marking starts when the object enters the marking area Marking area Product Marking field on product Product movement direction ...

Page 100: ... starts as the product marking field enters the marking area Note Moving the mark on the screen whether in the real or extended fields can move the mark on the product First set the ideal position of the mark on the screen then adjust the product detector print go or change the encoder delay to set the actual mark position onto the product Marking area Product Marking field on product Product move...

Page 101: ...to an extended field RapidScan Technology To achieve higher marking speeds it is possible to rotate the marking field in 45 angle steps against the product movement direction This has to be setup in the inital setup wizard by an administrator or by a service technician The scanner is installed in a 45 angle in relation to the product movement direction When the RapidScan option is not used the sca...

Page 102: ...h active RapidScan the angle between marking field red and product movement direction is at 45º and consequently the length of the marking field in the product movement direction is increased Scanner at 90 angle to the product Scanner at 45 angle to the product ...

Page 103: ...d by setting the distance to 0 00 mm To activate one or both options enter a distance If Maximum Distance is exceeded by passing products between two print start signals an error message is displayed Maximum print to print distance exceed The error ID is 14 The system is not any longer ready for printing If Print Start Ignore Distance is under run by passing products between two print start signal...

Page 104: ...INSTALLATION INSTRUCTIONS 2 62 L025317 Issue 5 July 2014 THIS PAGE INTENTIONALLY LEFT BLANK ...

Page 105: ...witching Off the Laser Head 3 10 Switching Off the Control Unit 3 10 D SERIES CONNECTIVITY 3 11 Webserver 3 12 QUICKSTEP INTERFACE 3 13 Home Screen 3 13 Status Bar 14 General Functions 3 15 INITIAL SETUP 3 16 Display Settings 3 16 Setting the Master Clock 3 16 Production Line Setup 3 17 Security Management 3 18 Security Mode 3 18 Add Change User 3 19 Delete a User Change Password 3 19 Groups 3 19 ...

Page 106: ...3 28 Add an Image 3 29 Image Object Properties 3 29 DXF Import 3 30 Add a Shape Arc Rectangle 3 31 Arc Object Properties 3 31 Rectangle Object Properties 3 31 Add a New Variable 3 32 Add a New Clock 3 33 Add a New Counter 3 33 Add a New Prompted Field 3 35 Add a New Link 3 36 Add a New Script 3 36 Add a New Coding 3 37 Add a New Shift Code 3 37 Add a New Text Insert 3 38 Add a New Text Variable 3 ...

Page 107: ... 3 49 Backup 3 49 Restore 3 49 Update 3 49 Defaults 3 50 PRINTER STATUS 3 50 ADVANCED SETTINGS 3 50 Laser Parameters 3 50 Configuration Files 3 51 Install Options 3 51 DIAGNOSTICS 3 51 Status 3 51 Logs 3 51 Audit Trail Log 3 52 Status Log 3 52 ALERT CONFIGURATION 3 52 Configure Alerts 3 52 Ranged Alerts 3 52 IO PORT 3 52 Assignment 3 52 Test 3 53 Message Select 3 53 PRINTER NETWORK 3 54 Ethernet 3...

Page 108: ... 5 July 2014 SYSTEM INFORMATION 3 55 Overview 3 55 Software Versions 3 55 Hardware Versions 3 55 USER INTERFACE 3 56 Printer Connection 3 56 Language Keyboard 3 56 Network 3 56 Versions Information 3 56 INITIAL SETUP WIZARD 3 57 ...

Page 109: ...OPERATION L025317 Issue 5 July 2014 3 5 ...

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Page 111: ...MARKING SYSTEM D120i and D320i Laser Lens Laser Unit Scanner Head Optional Touchpanel On Off Switch Laser key switch Compressed Air Connection D Series Control unit 10W and 30W Mains connector Optional User Interface Control Unit and Laser Unit with Scanner ...

Page 112: ...TION 3 8 L025317 Issue 5 July 2014 D520i IP and D620i IP Optional Touchpanel Laser key switch D Series IP55 Control unit 60W On Off Switch Laser Lens Laser Unit IP65 water cooled Scanner Head Mains connector ...

Page 113: ...mouse button if PC or Web browser are used The optional Touchpanel if connected allows entry by touching the tabs and function keys on the screen An onboard keyboard is included in the software Note The Web Browser does not support the message editor Controls ON OFF BUTTON Starts and stops the controller and PC unit KEY SWITCH Starts and stops the Laser Unit fans and laser tube start The key switc...

Page 114: ...nal PC is ready Printer Ready Illuminates when the Laser is powered up and marking system is ready to print Printer Busy Illuminates when the Laser is marking Laser emission is also indicated by a red ready LED on the front and rear of the laser unit The ready LED is powered by the laser voltage Interlock 1 Interlock 2 PC Ready Printer Ready Printer Busy Ready and Status LED on the front of the la...

Page 115: ...aser operation Yellow Error or warning additional information may be shown by a flashing yellow LED for service technicians Additional Indicator Lamps D620i 5V green 5 V for digital logic available 24V green 24 V for control voltage power contact OK green No internal error status Warning yellow Emergency operation Over temperature yellow Cabinet temperature is too high A second ready LED is locate...

Page 116: ...n 1 To start the laser turn the key clockwise to the laser symbol and hold it for at least 1 second The key automatically turns back to position 1 For 30 Watt systems the laser needs a warm up phase For 60 Watt systems the laser needs a warm up phase and tests whether the laser is ready by printing a test print so there is a very fast test print before a print signal Please follow laser safety pre...

Page 117: ...f required Details about the printer being controlled are displayed in the Home screen which lists the logged in user the printer name and model To connect to another printer in the network follow the steps below Disconnect from the current printer by pressing the Lock button and selecting Disconnect From Printer to display the printers list screen Press the Lock button and select Unlock UI Settin...

Page 118: ...st Press Add to Favourites Webserver One may also connect to the printer s UI via standard web browser The following web browsers are supported Microsoft Internet Explorer from version 9 0 on Mozilla Firefox from version 22 on Google Chrome from version 27 on Apple Safari from version 6 on Not all functionality of the UI is available when connecting via a web browser Not available is the message E...

Page 119: ...ller or TouchPanel Dongle connected Pharma or Service dongle connected Status Bar Displays printer and alert status If more than one alert is present the highest priority alert is displayed Start Stop Button Enables marking If the laser unit is switched off it must be switched on before marking can take place Stops marking Triggers a print Restarts the Printer Status Icons Status Bar Start Stop Bu...

Page 120: ...as become obsolete it automatically re enables marking Red the condition prevents marking and requires immediate correction Note Click on the status bar to acknowledge errors Zoom Toolbar Zooms in and out and to marking field Live Message Preview Main working area Used for settings and message creation Main Menu Selection Buttons Navigate to the four main QuickStep areas where all functions of the...

Page 121: ...lick long on a button of the Settings area to move this button to the Home screen Note The breadcrumb navigation shows the current location inside the menu structure Switch the user interface level by clicking on the icons it is also a quick way to return to the home screen from any page Status Icons Status Bar Start Stop Button Scroll By Page Scroll By Line Screen Title Tabs Breadcrumb navigation...

Page 122: ...ic settings and presets for printer operations Display Settings Home Settings Regional Language and Keyboard Set Language Keyboard layout IME Scheme Primary currency Setting the Master Clock Home Settings Regional Date and Time Set System date System time 24 hour clock Time zone Automatic Daylight Saving Time Setup the Network Time Protocol ...

Page 123: ...point Set restriction for the print field Trigger a test print to measure the field to setup the field size Optics Select the correction matrix for the used scanner and lens configuration and make a test print of it Select the tube distortion axis to mark round objects Line Movement Product Line Movement Static or mark on the fly Encoder Setup Source scale delay and field usage PN Transformation P...

Page 124: ...o Note If unauthorised changes are performed the warranty will be invalidated Changing the passwords after the initial installation is recommended Security Mode Home Settings Security Setup Simple A password has to be entered to login Auto Login may be enabled Advanced A username and password have to be entered to login Auto Login may be enabled Set the user account expiry warning in days Server P...

Page 125: ... Users select the User to be deleted Advanced security mode only Select Delete Use this area to change the password Groups Home Settings Security Groups Add setup and delete groups and assign user grants to a specified group Specify Password Policy Advanced security mode only Home Settings Security Password Policy Use this dialog to specify Password attributes such as Password expiry number of cha...

Page 126: ...a message local or system wide global parameter sets To ensure that the correct parameter set is used if there are local and global parameter sets with the same name Load last message on startup Automatically loads the last live message on startup and enables printing Marking Engine Home Settings Global Print Settings Marking Engine Sets the Buffer Size default value is 20 At high printing speeds ...

Page 127: ...mented Aiming beam disabled Aiming beam with laser power at the same time Aiming beam without laser power aiming beam only Content Shift Codes Home Settings Global Print Settings Content The Setup Shifts screen allows the start time of each shift and a shift code to be set Each shift continues until the start time of the next shift Click on Add Row to add a new shift Enter the start time and the s...

Page 128: ... each week Time Granularity ms Defines the time accuracy and time after which clocks are re compiled Every clock is re compiled after the time set here Computing power may be saved by setting a higher value for the granularity Alpha Hours Sets the string used by the Alpha Hour h time component Defaults to A Z no I or O Alpha Week Days Sets the Alpha Day encoding string Defaults to ABCDEFG First le...

Page 129: ...ange keyboards by selecting the appropriate Alternative Keyboard icon at the bottom of the text entry screen Enter the required text using the keyboard and select the green tick icon when finished To change text select the text item and then the Keyboard icon on the Edit sub menu To change text parameters Object Name Position Bold Width etc use the sub menu Font Alignment or select More To delete ...

Page 130: ... required Select Unicode again to revert back to the Text screen Input Method Editor IME Entered in a similar manner to entering Unicode characters Select the IME icon to display the IME entry area the button will change to orange Enter the required characters Select the IME icon again to revert back to the text screen 00A3 Pound Sterling 20AA Shekel Israel 0024 Dollar US 20AB Dong Vietnam 00A2 Ce...

Page 131: ...or the object Each object must have a parameter set assigned to it Rotation º Rotates the object in clockwise or anti clockwise direction negative values give anti clockwise rotation y Angle º Tilts the object into perspective Positive and negative values in degrees are possible Horizontal Alignment Left centre right none Vertical Alignment Top centre bottom none Mirror x Mirrors the object horizo...

Page 132: ... object Both condition mask and condition value are calculated by the sum of the binary representation value of the inputs to be used User Input A 1 User Input B 2 User Input C 4 User Input D 8 User Input E 16 User Input F 32 User Input G 64 Examples An object shall only be printed if user input A is high then mask 1 value 1 An object shall only be printed if user input A is low then mask 1 value ...

Page 133: ...g Sets the line spacing after a special character Italics º Rotates the vertical components of the characters independently by the input amount Proportional No forces the same character width for all characters as defined under Alignment Aligns the text left right or centre as selected from the drop down list Circular Sets the text around a circle of the input radius in the direction set Inverse l...

Page 134: ...highlighting the barcode within the message and using the sub menu or by selecting More Activate the message for printing by sending it to the printer via the File menu Barcode Object Properties The property values are the same as the general property values and text property values Code Type Sets the code type selected from the drop down menu Resolution dpi Specifies the resolution of the code in...

Page 135: ...HPGL import are Arc Absolute Arc Relative Plot Absolute Plot Relative Pen Up Pen Down Select the Move icon to move the copied item to the desired location within the message Activate the message for printing by sending it to the printer via the File menu Use the File Manager Home Settings File Manager to copy an image from a USB device to the controller Image Object Properties Force Reload Tries t...

Page 136: ...ntent of the DXF file HPGL already defines the order of a plot i e adjoining polygons and lines are plotted as one single polygon without interruption whereas DXF just describes each entity without any information about their proximity Dynamark offers the possibility to find adjoining lines and assemble them to continuous polygons However this is a time consuming process and decreases the total pe...

Page 137: ...g by sending it to the printer via the File menu Arc Object Properties The property values are the same as the general property values and text property values Angle Sets the angle in degrees that the circle is to encompass The default setting is 360 Line Segments Sets the number of line segments used in the circle A higher number creates a more perfect circle The minimum of three creates a triang...

Page 138: ...dit Variable Add Variable Note System variables are referenced within message via a link Insert a link into a message to use a global variable The following variables can be created and added to the message Clock message system Counter message system Prompted Field message only Link message only Script message only Coding message only Shift Code message only Text Insert message system Text Variabl...

Page 139: ...the entered information and select the green tick icon if correct or press in the required field to add or change values Select the green tick icon to enter the offset clock into the message Activate the message for printing by sending it to the printer via the File menu Add a New Counter To add a new counter to the message Press on the screen within a specific area of the Message Editor where you...

Page 140: ... the start value is larger than the end value the counter will count backwards Set the end value in the selected alphanumeric format of the counter Edit if required the Alpha Field String To be used for the alpha designators in the counters All alphanumeric characters are available for use in this string The maximum string length is 26 characters The default string is A to Z including all characte...

Page 141: ...value in the format matching the input mask for the prompted field Enter a prompt which is displayed on screen when the data for the prompted field should be entered After sending the message to the printer Select an input mask for the prompted field which specifies the type of content for the prompted field Possible formats Review the entered information and select the green tick icon if correct ...

Page 142: ...ffset clock into the message The link object will have the same content as the source object Activate the message for printing by sending it to the printer via the File menu Add a New Script Note A script has to be copied to the scripts folder of the printer s disk to insert it into a message This may be done via Home Settings File Manager To add a new script to the message Press on the screen wit...

Page 143: ...a specific area of the Message Editor where you require the item to appear A cross hair will appear at this location Select the Add icon From the sub menu select the Add Text icon Select Variable Create New Coding Specify the parameters for coding Select the green tick icon to enter the coding into the message Activate the message for printing by sending it to the printer via the File menu Add a N...

Page 144: ...hosen in the trigger option Level Causes the marking of a text insert based on the state of the selected input If the selected user input state is active the insert will be marked Otherwise its place will be filled with space characters Depending on the Mode selection chosen the following parameters will need setting Increment Interval Time interval between each insert line Trigger Timer Triggers ...

Page 145: ...menu Add a New Text Link Press on the screen within a specific area of the Message Editor where you require the item to appear A cross hair will appear at this location Select the Add icon From the sub menu select the Add Text icon Select Variable Create New Text Link Select the source text object for the text link Select the character mode Line To select the complete content of the text object to...

Page 146: ...e in a selected messages store Coding Selects a source for the coding variable Laser Parameters Create delete and edit laser parameter sets Global Variables Create global variables Message Properties Message settings overwrites system settings of Fields Mark on the Fly Vector Sorting and activate usable fields Also enables the user to activate Optical Correction Tube Distortion and PN Transformati...

Page 147: ...Length Sets the maximum length of a vector in mm Longer vectors are sub divided into individual vectors of this length Ensures that straight lines and curves are read in an identical axis thereby standardising the type face Zero is considered infinite vector not sub divided Mark Delay Delay in marking after a Mark command Mark Delay too short even though the mirrors have not yet reached the end po...

Page 148: ...tched of too late after a Mark command The laser is still on even though the mirrors are already being significantly slowed down or have already stopped Result burn in effects at the end points Laser On Delay Delay in switching the laser on Laser On Delay too short even though the mirrors have not yet reached the required angular velocity at the beginning of a Mark command the laser is already swi...

Page 149: ...100 PolygonDelay ms 20 LaserOffDelay ms 110 LaserOnDelay ms 70 MaxVectorLength mm 0 25 LaserPower 90 JumpSpeed bit ms 7000 MarkSpeed bit ms 6000 Parameter Laser System D120 i Tech 10mm Scan head StepPeriod ms 10 100 JumpDelay ms 0 500 MarkDelay ms 0 500 PolygonDelay ms 0 500 LaserOffDelay ms 30 500 LaserOnDelay ms 30 500 MaxVectorLength mm 0 100 JumpSpeed bit ms 100 16000 MarkSpeed bit ms 100 1600...

Page 150: ...nDelay ms 20 LaserOffDelay ms 110 LaserOnDelay ms 80 MaxVectorLength mm 0 25 LaserPower 95 JumpSpeed bit ms 7000 MarkSpeed bit ms 6000 Parameter Laser System D320 i Tech 10mm Scan head StepPeriod ms 10 100 JumpDelay ms 0 500 MarkDelay ms 0 500 PolygonDelay ms 0 500 LaserOffDelay ms 10 500 LaserOnDelay ms 10 500 MaxVectorLength mm 0 100 JumpSpeed bit ms 100 16000 MarkSpeed bit ms 100 16000 ...

Page 151: ...nDelay ms 20 LaserOffDelay ms 120 LaserOnDelay ms 80 MaxVectorLength mm 0 2 LaserPower 96 JumpSpeed bit ms 7000 MarkSpeed bit ms 5000 Parameter Laser System D620 i Tech 10mm Scan head StepPeriod ms 10 100 JumpDelay ms 0 500 MarkDelay ms 0 500 PolygonDelay ms 0 500 LaserOffDelay ms 30 500 LaserOnDelay ms 30 500 MaxVectorLength mm 0 100 JumpSpeed bit ms 1000 11000 MarkSpeed bit ms 100 17000 ...

Page 152: ...elete Object Deletes the selected object Add See CREATING AND EDITING A MESSAGE on page 3 25 Move Select an object in the editor by clicking on it and move it in the desired direction by clicking on the arrow icons Note Drag and drop can also be used Select and hold the item within the message and move it to the desired location Edit Text Select Font Alignment Edit Object Properties Delete Object ...

Page 153: ...to area Zoom to 100 actual size of Message Zoom selected item to fit into message area Re order Visual Items Sets the order of objects to print Select an object of the list and use the arrows to change the order Item Selection List Selects multiple or all objects of a message Select the items of the list to be selected Or click on Select all to select all objects Click on Clear Selection to have n...

Page 154: ... Send to Print will revert to the Home screen The selected message will then be displayed File Manager Home Settings File Manager File Manager is a useful way of reviewing and organising stored messages images and scripts Using File Manager it is easy to edit files create new folders and copy content between folders New Store Create a new store for messages images and scripts Note A new message st...

Page 155: ... firmware correction marix Files will be copied to USB Backup on the USB device A prompt will display when the back up is complete A backup copied to the USB device can be used to restore to the same printer another printer or used for information Restore Home Settings Backup Restore Restore CAUTION If restoring information to a different printer it is essential that the printer hardware is of the...

Page 156: ...le time Numbers of vectors and polygons in the current live message Controller and laser runtime Print count ADVANCED SETTINGS Home Settings Advanced CAUTION Setup for trained users and service technicians only The system may be damaged by incorrect settings All warranty is lost when the system is damaged by incorrect settings Laser Parameters Home Settings Advanced Laser Parameters Setup of laser...

Page 157: ...ns installed to the laser printer Air Kit Chiller Vacuum Shutter Option Aiming Option DIAGNOSTICS Home Settings Diagnostics Status Home Settings Diagnostics Status Shows a hardware status overview Cabinet Temperature of the BCP7 controller SBC Board temperature Scanner Voltage Laser DC Voltage Cooling Frequency OEM Value Logs Home Settings Diagnostics Logs The software maintains several chronologi...

Page 158: ...aged by incorrect settings All warranty is lost when the system is damaged by incorrect settings Configure Alerts Home Settings Alert Configuration Configure Alerts Opens the status configuration editor Ranged Alerts Home Settings Alert Configuration Ranged Alerts Sets the warning and error level for the audit trial log export The audit trail has to be exported at least after 183 days of use The a...

Page 159: ... and a strobe signal via the user port The input signals have to be set before sending the message select strobe signal to the controller Select the message store and the messages to use To activate a message the sum of the binary representation value of the inputs is used User Input A 1 User Input B 2 User Input C 4 User Input D 8 User Input E 16 User Input F 32 User Input G 64 Examples If messag...

Page 160: ...rollers and lasers using just a single interface both for connected machines and for the operator The controllers are connected to a chain and all communication and operation is done via the master controller of this chain One can configure multiple systems to not print synchronously One can then still use a common TouchPanel and a common interlock circuit but use separate trigger signals for each...

Page 161: ...the following Printer model IP Address of the printer ID of the printer System Date System Time Software Versions Home Settings System Information Software Versions Shows an overview of the software versions installed on the printer Hardware Versions Home Settings System Information Hardware Versions Shows information about the controller s hardware ...

Page 162: ...tup the connection to the printer Language Keyboard Home Settings User Interface Language Keyboard Set user interface Language Keyboard Layout IME Scheme for the keyboard Primary Currency Network Home Settings User Interface Network Configuration of the TouchPanel Versions Information Home Settings User Interface Versions Information Shows information about the Quickstep user interface ...

Page 163: ... INITIAL SETUP WIZARD Home Settings Initial Setup Wizard Wizard for setup of the printer Select language and printer name Printer type Optical correction Print field Orientation Usable print field Product movement Encoder scale Vector sorting ...

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Page 165: ... 4 LASER UNIT WITH SCANNER HEAD 4 4 OPTIONS FOR USE 4 5 D Series Laser Marking System 4 5 PERFORMANCE DATA 4 5 CONTROLLER TYPES 4 6 SPECIFICATION 4 7 D Series Laser Marking System 10 Watt Versions 4 7 D Series Laser Marking System 30 Watt Versions 4 8 D Series Laser Marking System 60 Watt Versions 4 9 INSTALLATION DIMENSIONS 4 10 TOUCHPANEL 4 22 TOUCHPANEL DIMENSIONS 4 23 ...

Page 166: ...TECHNICAL REFERENCE 4 2 L025317 Issue 5July 2014 THIS PAGE INTENTIONALLY LEFT BLANK ...

Page 167: ...TECHNICAL REFERENCE L025317 Issue 5 July 2014 4 3 CONTROL UNIT WITH TOUCHPANEL D320i IP43 AND IP55 CONTROLLER IP43 controller version IP55 controller version ...

Page 168: ...TECHNICAL REFERENCE 4 4 L025317 Issue 5July 2014 D620i CONTROLLER WITH TOUCHPANEL LASER UNIT WITH SCANNER HEAD Lens Assembly Scanner Head D Series laser head IP65 laser version IP43 laser version ...

Page 169: ...e used with indexed continually running or intermittently running batch processing packaging machines The laser marking system operates automatically and adapts to the speed of the object to be marked This always guarantees marking of equal quality independent of the respective movement of the production line The text or the logo can easily be changed at any time via the provided user interface so...

Page 170: ...48V DC max Current 5 A 22 A IP 43 Enclosure Dimensions L x W x H mm 371x430x154 371x430x310 Cooling fan cooled fan cooled Operating Temperature 5 to 40 C 41 to 100 F 5 to 40 C 41 to 100 F Controller Type D320i IP D620i IP IP 55 Enclosure Dimensions L x W x H mm 400x541x229 400x541x458 Cooling fan cooled fan cooled Operating Temperature 5 to 40 C 41 to 100 F 5 to 40 C 41 to 100 F Environment Humidi...

Page 171: ...es 2D codes graphics text etc Characters per second 800 Product Line Speed 200m min 650ft min Character Height 0 6mm field size 0 02in field size Focal Length i Tech 10 80 100 120 150 200 250mm i Tech 15 250 325 450mm Marking Field i Tech 10 58 x 58 68 x 68 84 x 84 102 x 102 136 x 136 180 x 180mm i Tech 15 200 x 254 262 x 334 356 x 452mm Fonts 24 fonts multi language including full Unicode Scan He...

Page 172: ...t Code Types Logos bar codes 2D codes graphics text etc Characters per second 1500 Product Line Speed 400m min 1300ft min Character Height 0 6mm field size 0 02in field size Focal Length i Tech 10 80 100 120 150 200 250mm i Tech 15 250 325 450mm Marking Field i Tech 10 58 x 58 68 x 68 84 x 84 102 x 102 136 x 136 180 x 180mm i Tech 15 200 x 254 262 x 334 356 x 452mm Fonts 24 fonts multi language in...

Page 173: ...cters per second 2000 Product Line Speed 600m min 1970ft min Character Height 0 6mm field size 0 02in field size Focal Length i Tech 10 80 100 120 150 200 250mm i Tech 15 250 325 450mm Marking Field i Tech 10 58 x 58 68 x 68 84 x 84 102 x 102 136 x 136 180 x 180mm i Tech 15 200 x 254 262 x 334 356 x 452mm Fonts 24 fonts multi language including full Unicode Scan Head i Tech Scan Head mountable in ...

Page 174: ...TECHNICAL REFERENCE 4 10 L025317 Issue 5July 2014 INSTALLATION DIMENSIONS Dimensions D Series Control Unit 10W to 30W systems with elbows fitted for 19 rack mounting optional ...

Page 175: ...TECHNICAL REFERENCE L025317 Issue 5 July 2014 4 11 Dimensions D Series Control Unit 10W to 30W systems IP55 version ...

Page 176: ...TECHNICAL REFERENCE 4 12 L025317 Issue 5July 2014 D Series Dimensions Control Unit 60W systems with elbows fitted for 19 rack mounting optional ...

Page 177: ...TECHNICAL REFERENCE L025317 Issue 5 July 2014 4 13 Dimensions D Series Control Unit 60W systems IP55 version ...

Page 178: ...TECHNICAL REFERENCE 4 14 L025317 Issue 5July 2014 Dimensions D Series 10 30 Watt Laser Head with i Tech 10mm scanner down left air cooled ...

Page 179: ...TECHNICAL REFERENCE L025317 Issue 5 July 2014 4 15 Dimensions D Series 10 30 Watt Laser Head with i Tech 10mm scanner down left compressed air cooled ...

Page 180: ... Datum Name Benennung D320i i Tech15 Axial Down Bear 10 05 2013 P Woitzik Gepr Norm Domino Laser GmbH Fangdieckstrasse 75a D 22547 Hamburg Zeichnungsnummer Information Blatt 1 2 Bl Zust Änderung Datum Nam Urspr Ers f Ers d MAIN CABLE DETACHABLE SLOTS FOR M8 SLIDING NUTS TOP AND BOTTOM PENETRATION DEPTH 9mm INCLUDING 4x SLIDING NUTS SCAN HEAD SHOWN IN STANDARD ORIENTATION MAY BE ORIENTED DIFFERENTL...

Page 181: ...TECHNICAL REFERENCE L025317 Issue 5 July 2014 4 17 Dimensions D Series 60 Watt Laser Head with i Tech 10mm scanner down left air cooled ...

Page 182: ...TECHNICAL REFERENCE 4 18 L025317 Issue 5July 2014 Dimensions D Series 60 Watt Laser Head with i Tech 10mm scanner down left water cooled ...

Page 183: ...TECHNICAL REFERENCE L025317 Issue 5 July 2014 4 19 D Series Scanner Long Mount Orientations axial down left down down left axial left axial right right down down right ...

Page 184: ...TECHNICAL REFERENCE 4 20 L025317 Issue 5July 2014 D Series Scanner Short Mount Orientations down left right ...

Page 185: ...25317 Issue 5 July 2014 4 21 D Series Scanner RapidScan Orientations not available for i Tech 15 scanner axial RapidScan 45 axial RapidScan 225 down left RapidScan axial RapidScan 135 axial RapidScan 315 down right RapidScan ...

Page 186: ...d to the TouchPanel Technical Specifications Display 10 4 inch SVGA full colour touch screen Operating System MS Windows CE 6 Toushscreen Dimensions mm 307 W x 232 H x 75 D Touchpanel IP Rating Designed to IP55 Mounting Accessories Full range of brackets Temperature 5 45 C Humidity 10 90 none condensing Electrical Input AC 100 240VAC 0 7A 50 60Hz Input DC 24Vdc 20W over Ethernet Weight 2 85 Kg Mou...

Page 187: ...TECHNICAL REFERENCE L025317 Issue 5 July 2014 4 23 TOUCHPANEL DIMENSIONS TOUCHPANEL POWER CABLE M5 4x 66 5 75 232 75 75 200 307 162 2 214 4 ...

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Page 189: ...LACING THE LENS 5 19 CHANGING THE FUSES 5 20 Main Power Fuses F1 and F2 5 20 Laser Power Supply Fuse Label F3 5 20 CHANGING THE PC CMOS SETUP BATTERY 5 21 HIGH VOLTAGE DURING MAINTENANCE 5 21 STATUS LEDS 5 22 WATER CHILLER 5 23 TOUCHPANEL BUFFER BATTERY 5 23 FUME EXTRACTION SYSTEM 5 25 General Notes 5 25 Recommended Routine Maintenance 5 25 Daily 5 25 Weekly 5 25 Annual 5 25 Changing Filter Bags 5...

Page 190: ...MAINTENANCE AND FAULT FINDING 5 2 L025317 Issue 5 July 2014 THIS PAGE INTENTIONALLY LEFT BLANK ...

Page 191: ...gularly checked for dirt and cleaned when necessary CLEANING THE LENS The lens must be checked monthly for dust and if necessary be cleaned with absolutely clean compressed air from a can For all other dirt the lens must be cleaned with Isopropyl Alcohol and lens paper or cotton swabs Q tips as follows 1 Take an unused cotton swab Q tip and soak one end in Isopropyl Alcohol 2 Lightly wipe with ONE...

Page 192: ...into the system FAULT FINDING It can be assumed that the D Series laser systems should require no service when properly operated However should there ever be a fault service employees of Domino are at your service For service assistance please visit the following website http www domino printing com and use the Global Map to search for local technical support WARNING The laser marking system and t...

Page 193: ...the controller 4 Laser watchdog fault The laser has been firing for longer than expected Contact Domino 5 Print go while printing A print go trigger has been received while the laser is busy printing Check that the print go signal does not have switch bounce check the time taken to print vs the print repeat time 6 Encoder loop Period too small Encoder based continuous printing feature generates th...

Page 194: ...eived too soon after the previous Check for switch bounce on the print go check for a correctly set up sensor 16 Maximum laser on time exceed laser disabled by hardware The laser has been firing for longer than expected Contact Domino 17 Laser warm up The laser needs a short warm up period before it can be used Wait until this warning goes off before using the laser 30 Scanhead power missing There...

Page 195: ...Turn keyswitch to enable marking The safety relay needs to be set after an interlock has been opened Turn the keyswitch to the start position or give a remote start input the Play button on the user interface will not function 550 System disabled The keyswitch is at position 0 Turn the keyswitch to position 1 551 Aiming turned on The aiming beam that can be configured in the global settings is tur...

Page 196: ...the print head Check if the installation setup has been changed 563 Short AC failure brown out The mains power dropped out for a few cycles Check the mains supply and connections to the mains 564 TRIAC shorted The safety circuit triac or the by pass relay is short circuit Contact Domino 565 TRIAC not working The safety circuit triac is open circuit so mains power cannot be applied to the safety re...

Page 197: ...e keyswitch is at position 1 but not yet set by turning the keyswitch or remote start Turn the keyswitch to start position or give a remote start input or press the Start button on the user interface 579 Printer enabling The laser is switched on but warming up Wait for the printer to be ready 580 Inconsistent Laser On State The laser start input level is being overridden by a user interface laser ...

Page 198: ... The laser did not stop when the DSP expected it to Contact Domino 601 Laser Off Delay Ends During Laser On Delay Laser parameter misconfiguration in message Contact Domino 602 Laser Off Delay Retriggered Laser parameter misconfiguration in message Contact Domino 603 Laser On Delay Retriggered Laser parameter misconfiguration in message Contact Domino 604 I2C Sensor Bus Fault Hardware malfunction ...

Page 199: ...sent Inconsistency between the CF card contents and the contents on the non volatile RAM of the main board This message is informational only and should not appear again after powering up the machine the next time If it reappears contact Domino 2002 Backup file s for file coding runtime data present Inconsistency between the CF card contents and the contents on the non volatile RAM of the main boa...

Page 200: ...sition objects correctly 3169 Incomplete object lacking external references An object references an external resource that is currently not available This normally happens if a text object references a font that does not exist in the system Change the used font 3170 Missing marking parameters Parameter set of object has not been set Ensure that a parameter set is chosen for all objects 3171 Invali...

Page 201: ... the file has been reached or if you have counters enabled that have Disable Marking configured if they reach their end value 3180 Print failed General fault Contact Domino 3181 DSP failure The DSP hardware cannot be contacted for transferring vectors Ensure that the boards are fitted correctly 3182 Print timeout The current print has lasted longer than the timeout for a print as defined in the sy...

Page 202: ...re fault Contact Domino 3192 Barcode Error No code provided General software fault Contact Domino 3193 Barcode Error No library needed General software fault Contact Domino 3194 Barcode Error Unknown General software fault Contact Domino 3195 Barcode Error Library licensing failed General software fault Contact Domino 3196 Barcode Error Internal fault General software fault Contact Domino 3197 Bar...

Page 203: ...ot be loaded Check the file exists in the right place 3212 File too big A file referenced by the application or the message is too big to be acceptable Reduce the file size 3213 Bitmap format unknown The bitmap format for the graphics object is unknown Dynamark 3 currently only supports bitmaps in uncompressed monochrome Windows BMP format 3214 Bitmap not monochrome The bitmap format for the graph...

Page 204: ...ject that does not exist Check if an object that is referenced by another one has been deleted Re edit the referencing objects to point to other existing objects or remove the link 3222 Invalid text format specifier The syntax of a dynamic text format specifier e g CLK_YY x for year is invalid Check if the message has been set up with an incompatible software version 3223 Isolated accent in text A...

Page 205: ...imize the amount of different fonts used within the message 3230 Corrupt font file The font file could not be loaded as it has been identified as corrupt Replace the font file use a different font 3231 PN transformation invalid parameters The parameters for the PN transformation are not valid Check the PN setup try automatic setup 4000 and 4001 Security Dongle missing System locked The system is l...

Page 206: ...on only Export the audit trail data from the action log menu 4005 Audit Trail Backup needed System disabled Some audit trail entries are older than the specified limit in the Dynamark 3 service menu the system will not continue to print until the operator has exported the audit trail data from the action log menu Pharma option only Export the audit trail data from the action log menu 4006 Dongle e...

Page 207: ... 1 Ensure the replacement lens is available before starting this procedure 2 In addition to its primary optical purpose the objective with its built in lens simultaneously acts as protection from dust and alike for the beam scanning unit As a result the lens should not be removed for any longer than necessary 3 To exchange the lens fit the lens cover to the lens The cover is delivered with every s...

Page 208: ...es are used Main Power Fuses F1 and F2 If a fuse is blown replace with the same type Manufacture SIBA Sicherungen Bau GmbH Lunen Gemany Distributor Farnell 117 5150 Art Nr 70 065 65 12 5A T Rated Current 12 5A delay Rated breaking capacity 1500A 500V AC Laser Power Supply Fuse Label F3 If a fuse is blown replace with the same type Manufacture Littelfuse Distributor Farnell 1453896 Art No 314 010 R...

Page 209: ...the electronics out The battery BT1 is loacted on the ETX base board Use a screw driver to remove the old battery Be extremely careful to not damage other parts on the ETX base board Battery type is Panasonic Type CR2032 BE 3V 180mAh or equivalent There is the danger of explosion if the battery is replaced incorrectly please ensure the correct polarity is observed when replacing the battery Dispos...

Page 210: ...IB Key Switch position Laser start Name Colour Location Function LED Power green Safety Relay Supply voltage LED In1 green Safety Relay Input status channel 1 LED In2 green Safety Relay Input status channel 2 LED Out green Safety Relay Switch status safety contacts LED Reset green Safety Relay Reset circuit LED Fault red Safety Relay Error Name Colour Location Function V1 green ETXB PCB FPGA Hardw...

Page 211: ...ATTERY This work should only be done by trained technicians An empty buffer battery is displayed by the error message 0271 Check da1ta and time settings Press F1 to resume F2 to Setup The TouchPanel stops booting and the date is set to 01 01 2010 and time to 00 00 To replace the buffer battery Disconnect the TouchPanel from power external power and power via X59 ethernet connection Disconnect all ...

Page 212: ...nmentally responsibly CAUTIONS 1 Incorrect handling may lead to explosions 2 Only use a battery of the same type to replace the buffer battery Battery type Lithium Manganese Dioxide Battery CR2032 from Maxell 3V 220mAh 3 Ensure correct polarity and fitting of the new battery Re assemble the TouchPanel in reverse order ...

Page 213: ... DPX scheduled maintenance Alarms audible and visual refer to the Fault Finding and Repair section Instruction sheets are provided with each repair kit and not in this manual The main filter and chemical filters are heavy therefore care must be taken when removing Always check the following for debris build up when changing a filter a Extraction nozzle b Flexible hose c Air inlet d Sense line sili...

Page 214: ...air inlet Ensure that the filter entry is fully pushed onto the inlet pipe 6 Close the cabinet door turning the latches fully in their respective directions 7 For DPX2000 only Replace the chemical pad that is supplied with the Super Filter bag Changing Main Filter WARNINGS 1 Full protective clothing must be worn and correct disposal methods used immediately 2 Filters must be changed in accordance ...

Page 215: ...ine ensuring that the airflow arrow is in front and the filter label is pointing up 6 Turn the filter locking handle 180 clockwise so that it is horizontal and in the filter locked position 7 Close and lock the cabinet door turning the catch fully clockwise Changing the Chemical Pad DPX2000 WARNING Full protective clothing must be worn and correct disposal methods used immediately 1 Turn off the e...

Page 216: ...MAINTENANCE AND FAULT FINDING 5 28 L025317 Issue 5 July 2014 THIS PAGE INTENTIONALLY LEFT BLANK ...

Page 217: ...t 1LS Arial Arab 1LS Chinese 1 1LS Chinese 2 1LS DotMatrix 1LS OCR A 1LS OCR B NC 1LS OCR B 10 BT 1LS PET NC 1LS0 Arial 1LS0 Arial NC 1LS0 Arial fast 2LCS Helvetica 2LS Arial 2LS Arial NC 2LS Folio 2LS Romi 2RLS Japanese 2RLS Korean 2 RLS Simpl Chinese 2 RLS Trad Chinese 3LS Rom 3LS Romi 5LS Arial HS Arial strong HS Arial medium HS Arial light ...

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Page 219: ...L025317 Issue 5 July 2014 B 1 APPENDIX B BARCODES CONTENTS Page BARCODE TYPES SUPPORTED B 3 1 D Barcodes B 3 2 D Barcodes B 5 ...

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Page 221: ...d e g ISBN ISSN and JAN coding schemes are all variants of the EAN scheme There are several coding schemes such as DEFCON which are actually Code 39 and some countries use Code 128 under other names for mail tracking as in the UK Code Type No of Characters Check Digit 2 of 5 any numbers 2 of 5DL number pairs 1 optional 2 of 5 IATA number pairs 1 optional 2 of 5 IL number pairs 1 optional 2 of 5 IN...

Page 222: ...any MSI any numbers 1 or 2 NVE 18 Pharma 1 Pharma 2 Plessey numeric some alpha 2 PostNet 5 5 numbers no PostNet 6 6 numbers PostNet 8 8 numbers no PostNet 10 10 numbers PostNet 11 11 numbers no PostNet 12 12 numbers PZN RM4SCC 4 state clocked 1 optional GS1 DataBar 14 reduced space no SSCC 18 18 numbers 1 optional UCC 128 UPC 12 12 numbers UPCA 12 numbers 1 optional UPCA 2 14 numbers 1 optional UP...

Page 223: ...its max Alphanumeric text 2300 characters max Aztec Matrix 3000 Alphanumeric Han Xin Matrix Alphanumeric Chinese characters graphic and audio information Maximum symbol data capacities are 7827 numeric characters 4350 ASCII characters 2174 Common Chinese Characters in Region 1 or Region 2 1739 2 byte Chinese characters data 1044 4 byte Chinese characters and 3261 binary byte data Dotcode Matrix 6x...

Page 224: ...APPENDIX BARCODES B 6 L025317 Issue 5 July 2014 THIS PAGE INTENTIONALLY LEFT BLANK ...

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