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Doka Xclimb 60, Instructions For Assembly And Use

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Doka Xclimb 60 Instructions For Assembly And Use Download Page 117

User Information 

Automatic climbing formwork Xclimb 60

General remarks

117

999801002 - 02/2017

Doka accessory box

Storage and transport devices for small items:

 

▪

durable

 

▪

stackable

Suitable transport appliances:

 

▪

crane

 

▪

pallet stacking truck

 

▪

forklift truck

All connectors and anchoring components can be 

stored neatly in this box and the boxes can be stacked.
The Bolt-on caster set

 B 

turns 

the 

stacking 

pallet 

into 

a 

fast and manoeuvrable transport trolley.

Doka accessory boxes as storage units

Max. n° of boxes on top of one another

Doka accessory box as transport devices

Lifting by crane

Repositioning by forklift truck or pallet stacking 
truck

The forks can be inserted under either the broadside or 

the narrowside of the containers.

Bolt-on castor set B

The Bolt-on caster set B turns the stacking pallet into a 

fast and manoeuvrable transport trolley.
Suitable for drive-through access openings > 90 cm.

The Bolt-on caster set B can be mounted to the follow-

ing multi-trip packaging items:

 

▪

Doka accessory box

 

▪

Doka stacking pallets

Follow the directions in the 'Bolt-on castor set B' 

Operating Instructions!

Max. load-bearing capacity: 1000

 kg
Permitted imposed load: 5530

 kg

☞

 

▪

Multi-trip packaging items that each contain 

very different loads must be stacked with the 

heaviest ones at the bottom and the lightest 

ones at the top!

 

▪

The rating plate must be in place and clearly 

legible. 

Outdoors (on the site)

Indoors

Floor gradient up to 3%

Floor gradient up to 1%

3

6

It is not allowed to stack empty 

pallets on top of one another!

☞

 

▪

How to use with bolt-on castor set:

 

Always apply the fixing brake when the con-

tainer is 'parked'.
When Doka accessory boxes are stacked, 

the bottom box must NOT be one with a bolt-

on castor set mounted to it.

☞

 

▪

Multi-trip packaging items may only be lifted 

one at a time.

 

▪

Use a suitable lifting chain 

(e.g. Doka 4-part chain 3.20m). 

Do not exceed the permitted load-bearing 

capacity.

 

▪

When lifting stacking pallets to which Bolt-on 

castor sets B have been attached, you must 

also follow the directions in these Operating 

Instructions!

 

▪

Spread-angle 

 max. 30°!

Follow the directions in the Operating Instruc-

tions!

92816-206-01

Summary of Contents for Xclimb 60

Page 1: ...bH A 3300 Amstetten 999801002 02 2017 en GB The Formwork Experts Automatic climbing formwork Xclimb 60 User Information Instructions for assembly and use Method statement by Doka GmbH A 3300 Amstetten 98010 252 01 ...

Page 2: ...2 999801002 02 2017 User Information Automatic climbing formwork Xclimb 60 ...

Page 3: ...oring on the structure 39 Operating the formwork 39 Closing the formwork 40 Opening the formwork 41 Plumbing aligning the formwork 42 Start up phases 42 Starting up 43 1st casting section 44 2nd casting section 48 3rd and 4th casting sections 60 Repositioning 60 Hydraulic repositioning 70 Lifting by crane 74 Assembly 74 Assembling the working platform 80 Assembling the suspended platforms 88 Mount...

Page 4: ...g and continually updating a hazard assessment at every job site This booklet serves as the basis for the site specific hazard assessment and for the instructions given to users on how to prepare and utilise the system It does not substitute for these however Remarks on this booklet This booklet can also be used as a generic method statement or incorporated with a site specific method statement Ma...

Page 5: ...in par ticular anchoring tying components suspension components connector components and castings etc or otherwise subject them to heating Welding causes serious change in the microstruc ture of the materials from which these components are made This leads to a dramatic drop in the failure load representing a very great risk to safety The only articles which are allowed to be welded are those for ...

Page 6: ...ies Miscellaneous The weights as stated are averages for new material actual weights can differ depending on material toler ances Dirt accretions moisture saturation etc can also affect weight We reserve the right to make alterations in the interests of technical progress Symbols used The following symbols are used in this booklet Important note Failure to observe this may lead to malfunc tion or ...

Page 7: ...n the working and pouring platforms For more information please contact your Doka techni cian Important note The first time of putting into service and the first typical sequence of a hydraulic raising oper ation must all be supervised by a Doka Form work Instructor or other authorised technician All persons who are going to put the Auto matic climbing formwork Xclimb 60 into oper ation need speci...

Page 8: ...d NRd MRd Fd Design value of an action Steel Rd Rk Timber Rd kmod Rk Fd F Fk M M F force Fk Characteristic value of an action actual load service load k characteristic e g dead weight live load concrete pressure wind Rk Characteristic value of the resistance e g moment resistance to yield stress F Partial factor for actions in terms of load F force e g for dead weight live load concrete pres sure ...

Page 9: ...User Information Automatic climbing formwork Xclimb 60 Introduction 9 999801002 02 2017 ...

Page 10: ...dding Stage Operations Scheduling Stage Taking well founded decisions thanks to professional advice and consulting Optimising the preliminary work with Doka as an experienced part ner Controlled regular forming oper ations for greater efficiency resulting from realistically calculated formwork concepts Find precisely the right formwork solutions with the aid of help with the bid invitation in dept...

Page 11: ... costs are completely transparent there is no need for improvisation dur ing the project and no unpleas ant surprises at the end of it Reduced close out costs Our professional advice on the selection quality and correct use of the equipment helps you avoid damage and minimise wear and tear Concrete Construction Stage Project Close out Stage Optimum resource utilisation with assistance from the Dok...

Page 12: ... work on the floor slab formwork Guided climbing formwork Xclimb 60 Innovative climbing formwork for safe fast reposition ing by crane This manual deals with Automatic climbing formwork Xclimb 60 only i e not with either of the variants shown at right 98010 252 01 Follow the directions in the Protection screen Xclimb 60 with framed enclosure Xbright and or Protection screen Xclimb 60 with trapezoi...

Page 13: ...gle lift Hydraulic repositioning The Automatic climbing formwork Xclimb 60 is inde pendent of the crane thanks to the use of portable hydraulic components High safety in every phase of the work The system is guided up and secured to the struc ture during lifting It can be repositioned safely in winds of up to 70 km h Its large platforms and an integrated vertical access system make for safe workin...

Page 14: ... waling MF 4 50m F Travelling gear SK 0 95m G Plumbing spindle MF 3 00m or Plumbing spindle MF 4 50m H Horizontal profile Xclimb 60 2 45m I Pressure strut SK 2 37m J Universal railing SK 2 00m K Lifting set Xclimb 60 L Backstrut connector Xclimb 60 M Backstrut Xclimb 60 3 45m or Backstrut Xclimb 60 4 50m N Horizontal profile Xclimb 60 2 00m O Backstrut adjusting unit Xclimb 60 P Pressure strut Xcl...

Page 15: ...ries the formwork element or panel Pressure strut SK 2 37m For bracing the horizontal profile Universal railing SK 2 00m For putting up safe guard rails on the working platform Suspended platforms For operating the hydraulic system dismounting the guiding shoes and for doing any finishing work which may be needed on the concrete Consisting of Backstrut connector Xclimb 60 Backstrut Xclimb 60 3 45m...

Page 16: ...cams are resting against the pressure bolts of the top guiding shoes Lifting mechanisms mesh with the climbing cams and push the unit for reposition ing upward The vertical profile is safely guided in at least 2 guiding shoes Lower the unit for reposition ing until the climbing cams are resting on the pressure bolts Continue retracting the hydraulic cylinders until the lifting mechanism can mesh w...

Page 17: ... lift the unit for repo sitioning into the desired position The vertical profile is safely guided in at least 2 guiding shoes Lower the unit for reposi tioning until the climbing cams are resting on the pres sure bolts in the top guiding shoes The repositioned unit is in its new position 98010 260 01 98010 260 02 98010 254 01 98010 260 04 98010 260 03 98010 261 01 ...

Page 18: ...i mate as closely as possible to the height of the casting section Two suspension points are needed for each casting section Height of casting section 2 70 4 00 m 4 00 4 50 m Vertical waling MF 3 00m with Plumbing spindle MF 3 00m Vertical waling MF 4 50m with Plumbing spindle MF 4 50m Height of casting section 2 70 3 50 m 3 50 4 50 m Vertical profile Xclimb 60 bottom 5 20m Vertical profile Xclimb...

Page 19: ...rmwork systems Timber beam formwork e g Large area formwork Top 50 Framed formwork e g Framed formwork Framax Xlife For more information see the Large area form work Top 50 User Information booklet 98010 200 01 For more information see the Framed form work Framax Xlife User Information booklet 98010 262 01 ...

Page 20: ...es 1st section is poured The climbing scaffold and form work are mounted 2nd section is poured 3rd section is poured The suspended platforms are mounted and then the 4th sec tion is poured 9801 01 1 273 98010 245 01 98010 249 01 98010 306 01 The climbing scaffold is raised to the next casting section The next casting section is poured 98010 341 01 98010 306 02 ...

Page 21: ...oads in the stop anchor Z and for the concrete cone pull out load N Service loads Note The sum of the service loads on all platforms must not exceed the permitted live load per vertical profile V permitted vertical load 60 kN H permitted horizontal load 60 kN Follow the directions in the Calculation Guide entitled Calculating suspension loads in con crete or ask your Doka technician Follow the dir...

Page 22: ...ignments on straight walls Additional precautions can be taken so as to achieve project specific optimisations For assignments on e g inclined walls sepa rate statical verification must be performed Wind pressure kN m2 we cp net x q Ze 2 21 1 70 1 43 1 10 0 85 Curve A B C D E Follow the directions in the Calculation Guide Wind loads to the Eurocodes when determin ing the wind pressure or consult y...

Page 23: ...th 3 40 m Dimensioning the sideguard components to EN 12811 Max spacing of the handrail post uprights Max cantilever of sideguards 98011 274 01 b Sideguard component Impact pressure q Ze kN m2 1 1 1 3 1 7 Guard rail boards Width w Height h 2 4 cm 15 cm 1 9 m 1 9 m 1 9 m 3 cm 15 cm 2 7 m 2 7 m 2 5 m 4 cm 15 cm 3 6 m 3 6 m 3 3 m 3 cm 20 cm 2 9 m 2 8 m 2 5 m 4 cm 20 cm 3 9 m 3 7 m 3 3 m 5 cm 20 cm 4 ...

Page 24: ...A C Important note The stated influence widths only apply if there is a formwork unit on the working platform Universal railing SK 2 00m Multi purpose waling WS 10 with Corner connecting plate SK Scaffold tube Guard rail board Full area enclosure Full area enclosure Impact pressure q ze Height of guard rail boards 15 cm 20 cm 1 1 kN m2 5 0 m 3 5 m 4 5 m 2 1 m 5 8 m 1 3 kN m2 5 0 m 3 5 m 4 5 m 1 7 ...

Page 25: ...ost shoe SK broadside must be fixed over 2 Doka beams H20 If there is only one continuous beam available a section of beam that is at least 0 5m long must be screwed onto the continuous beam in parallel with it Important note In this handrail post configuration full area enclosures are not allowed 98010 275 02 B A C 98010 275 03 B A D a H I G L G F J K E 98010 327 01 a A Handrail post SK 2 00m B H...

Page 26: ...l post upright Handrail post SK 2 00m with Handrail post shoe SK narrowside Scaffold tube Guard rail board Full area enclo sure Impact pressure q ze Height of guard rail boards 15 cm 20 cm 1 1 kN m2 5 0 m 3 5 m 2 8 m 1 2 m 1 3 kN m2 5 0 m 3 1 m 2 4 m 1 0 m 1 7 kN m2 5 0 m 2 3 m 1 8 m 0 8 m 98010 325 01 B A C 98010 325 02 B A D B A E F 98010 325 03 a ...

Page 27: ...is no need for a plank to distribute the loads Screw on handrail post 1 50m Scaffold tube Guard rail board Dynamic pressure q ze Height of guard rail boards 15 cm 20 cm 1 1 kN m2 4 0 m 1 7 m 1 3 m 1 3 kN m2 3 4 m 1 5 m 1 1 m 1 7 kN m2 2 6 m 1 1 m 0 8 m A Screw on handrail post 1 50m B Screw on coupler 48mm 95 C Scaffold tube D Guard rail boards E Plank 5x20 cm Important note In this handrail post ...

Page 28: ...untersunk screws Torx TG 6x90 A2 Example Basic data Curve B Impact pressure 1 30 kN m2 a height of intermediate railings 4 00 m Influence width 1 75 m Scaffold tube Guardrail board a height of intermediate rail ings a height of intermediate rail ings E Intermed suspension profile Xclimb 60 3 70m or Intermed suspension profile Xclimb 60 4 70m Wind pressure kN m2 we cp net x q Ze 2 21 1 70 1 43 Curv...

Page 29: ...User Information Automatic climbing formwork Xclimb 60 Structural design 29 999801002 02 2017 ...

Page 30: ... cm b Installation depth 17 cm c Minimum wall thickness 19 cm where the concrete cover is 2 cm c Minimum wall thickness 20 cm where the concrete cover is 3 cm d Concrete cover e Size of stop anchor plate 90 mm Important note Use only the Tie rod system 20 0 with Doka automatic climbing formwork Risk of confusion If Doka automatic climbing formwork is being used jointly with other Doka climbing sys...

Page 31: ...e another and joined with a tie rod Unscrewing the anchoring component on one side may cause the anchoring point on the opposite side to shear off Every suspension point must have its own separate anchorage Exception Suspension points prepared with a Stop anchor double ended 20 0 a 98037 281 01 b c 98037 281 02 A Universal climbing cone 20 0 B Sealing sleeve K 20 0 expendable anchoring component C...

Page 32: ...he depth mark Not screwing the anchor sufficiently far into the cone may subsequently lead to reduced load bearing capacity and to the failure of the suspension point resulting in injury and damage Use only the Cone screw B 7cm for the posi tioning point and suspension point head of screw is red WARNING Sensitive anchoring suspension and connec tor components Never weld or heat these components An...

Page 33: ...an Push the sealing sleeve all the way onto the Univer sal climbing cone Screw a Socket connector M30 all the way into the Universal climbing cone and tighten it Screw the Stop anchor into the Universal climbing cone until it engages up to the depth mark Screw the pre assembled unit onto the M8 wing bolt make sure that it seals against the formwork Tools needed Reversible ratchet 3 4 Spanner for U...

Page 34: ...vibrator from touching the stop anchors Do not place concrete from directly above the stop anchors Do not tie the stop anchors to the reinforcement with binding wire These measures prevent the anchors from working loose during pouring and vibration A Universal climbing cone 20 0 Sealing sleeve K 20 0 C Stop anchor 20 0 D Depth mark K Positioning disk M30 Important It is not permitted to use the Po...

Page 35: ...Xclimb 60 rigid G Safety pin E Cone screw B 7cm F Guiding shoe Xclimb 60 rigid Reversible ratchet 3 4 Reversible ratchet 3 4 with extension Ratchet MF 3 4 SW 50 98010 266 01 a F 98010 390 01 G E F 98010 389 01 Tr687 200 01 Tr687 200 01 Tr687 200 01 G Safety pin G Safety pin The handle of the safety pin must be pointing downwards The required cube compressive strength of the con crete at the time o...

Page 36: ...ple Basic data Vk vertical load 60 kN Zk form tie load 82 kN F safety factor 1 5 Vd 60 Vk x 1 5 F 90 kN Zd 82 Zk x 1 5 F 123 kN Note Actual loads have to be ascertained on a project spe cific basis A Guiding shoe Xclimb 60 rigid B Retrofit kit suspension point type B SK M30 C Dowel Ø12 D Hexagon head wood screw 10x80 For more information please contact your Doka technician 9 8009 388 02 B D C a A ...

Page 37: ...rque of 100 Nm 20 kg assuming a ratchet length of approx 50 cm is sufficient The choice of which Extension shoes SK to use will depend on the project A Extension shoe SK 5cm B Extension shoe SK 10cm C Extension shoe SK 15cm D Extension shoe SK 20cm E Extension shoe SK 25cm F Extension shoe SK 30cm G Distance block for vertical waling SK 15 A B C D E F 98010 397 01 a G G G G Important note When Ext...

Page 38: ... shoe onto the Cone screw B 7cm Tighten the Cone screw B 7cm A tightening torque of 100 Nm 20 kg assuming a ratchet length of approx 50 cm is sufficient Insert the safety pin into the guiding shoe until it is fully engaged Turn the safety pin downwards The guiding shoe is now secured against accidental lift out A Universal climbing cone 20 0 B Cone screw B 7cm C Extension shoe SK D Extension shoe ...

Page 39: ...e formwork please see the User Information booklets Large area formwork Top 50 or Framed form work Framax Xlife C Ratchet MF 3 4 SW50 98010 310 01 B 98010 311 01 C 98010 312 01 B It only takes a gentle blow of the hammer to fix the pressure wedge The concrete loads are sustained by way of the form ties and are not transferred via the wedge Improper handling and use of the formwork equipment can le...

Page 40: ...g forms Release the pressure wedge A Detach the fixing wedges B By operating the ratchets simultaneously roll back the travelling units together with the formwork Knock the fixing wedges B into place This fixes the travelling units to the horizontal pro files 98010 312 01 A 98010 310 01 B C Ratchet MF 3 4 SW50 Important note The fixing wedge may only be released while the formwork is being retract...

Page 41: ...ng spindles C permit a vertical adjust ment range of approx 150 mm Also the adjusting spindles can be relocated in the hole grid of the Vertical waling D Vertical adjustment Turn both adjusting spindles Horizontal adjustment Push the formwork to either side Ending the adjusting operation Tighten the waling to bracket holders with the ham mer After adjusting the formwork elements tighten the pressu...

Page 42: ...g tubes 50 Nm In order to explain the entire climbing workflow as simply as possible the repetitive actions involved are described in detail in separate sec tions of this booklet The sections in question are Preparing the positioning points and suspen sion points see Anchoring on the struc ture Closing the formwork see Closing the form work Striking see Opening the formwork In addition the followi...

Page 43: ...work Mount the positioning points Place the reinforcement Set up the opposing formwork and place the ties Pour the 1st section a height of casting section 2700 4500 mm b min 250 mm c 2200 mm Strip the formwork Clean the formwork Set the gang form down on a flat surface with the form ply facing downwards Prepare the formwork for the climbing operation 9801 27 01 1 3 a b c ...

Page 44: ...points Attach the chains mounted on the lifting beam to the front and rear crane hoisting points see the section headed Lifting by crane Crane lift the pre assembled working platform and guide it towards the suspension points with the aid of tag lines Hang the working platform into place on the pressure bolts of the top guiding shoes Use personal protective equipment to protect against falls e g D...

Page 45: ...nsion tackle to the suspen sion bolt of the vertical waling Crane lift the travelling unit to the working platform Bolt the Vertical waling MF onto the Travelling gear SK with a D25 151 head bolt and secure this with a Spring cotter 5mm Bolt the Plumbing spindle MF onto the Travelling gear SK with a D25 120 head bolt and secure this with a 6x42 linch pin A Guide tube B Safety clip C Guide cheek Th...

Page 46: ...se walings for better load transfer in the area around the adjusting spindles Adjust dimension b as per shop drawing assembly plan using the adjusting spindle see the section headed Plumbing aligning the formwork Attach scaffold tubes 48 3mm using Screw on cou plers 48mm 95 Waling to bracket holder Waling to bracket holder new version H permitted horizontal load 11 kN H permitted horizontal load 2...

Page 47: ...lace in the lifting bracket e g cut a board to size and bolt it into the vertical waling so that it is impossible to attach the crane tackle to the vertical waling Pouring Apply concrete release agent and set up one side of the formwork Mount the positioning points Place the reinforcement Close the formwork and tie it Pour the 2nd section b min 250 mm c 2200 mm Strip the formwork Clean the formwor...

Page 48: ...rane suspension tackle to the head bolts in the horizontal profile and on the suspension pro files Lift the pre assembled suspended platforms to the working platform Bolt the vertical profiles together with D25 135 head bolts and secure these with 6x42 linch pins Detach the suspended platforms from the crane Dismount the top head bolt from the Horizontal pro file Xclimb 60 2 00m Attach a crane sus...

Page 49: ...ns Repositioning Attach the chains mounted on the lifting beam to the front and rear crane hoisting points see the section headed Lifting by crane Crane lift the entire unit to the next section Hang the working platform into place on the pressure bolts of the top guiding shoes Detach the repositioned unit from the crane Dismount all unneeded guiding shoes 98010 246 01 98010 246 02 A Pressure bolt ...

Page 50: ...imb 60 Pouring Apply concrete release agent and set up one side of the formwork Mount the positioning points Place the reinforcement Close the formwork and tie it Pour the 3rd section b min 250 mm c 2200 mm Strip the formwork Clean the formwork 98010 308 02 98010 286 02 98010 249 01 c b ...

Page 51: ...ed Anchoring on the structure Move the pressure bolts on the guiding shoes into the appropriate position Repositioning Attach the chains mounted on the lifting beam to the front and rear crane hoisting points see the section headed Lifting by crane Pivot the guide cheeks of the bottom guiding shoes to the rear A Pressure bolt 98010 345 01 A 98010 315 02 98010 315 01 A 98010 308 01 98010 345 01 ...

Page 52: ...it onto the backstrut To secure the backstrut fix a D25 135 head bolt in the horizontal profile and secure this with a 6x42 linch pin Bolt the vertical profiles together with D25 135 head bolts and secure these with 6x42 linch pins Mount a scaffold tube as a diagonal stiffening rein forcement between the vertical profiles using 2 swivel couplers A Pressure bolt B Lifting beam 110kN 1 80m 98010 250...

Page 53: ...rete release agent and set up one side of the formwork Mount the positioning points Place the reinforcement Close the formwork and tie it Pour the 4th section Strip the formwork Clean the formwork Important note If the distance between guiding shoe and platform decking is 150 mm do not close the opening in the platform decking WARNING Prevent parts from falling off during removal of the guiding sh...

Page 54: ...nto the appropriate position Repositioning Attach the chains mounted on the lifting beam to the front and rear crane hoisting points see the section headed Lifting by crane Crane lift the entire unit to the next section Hang the working platform into place on the pressure bolts of the top guiding shoes Detach the repositioned unit from the crane Dismount all unneeded guiding shoes A Pressure bolt ...

Page 55: ...5 999801002 02 2017 Pouring Apply concrete release agent and set up one side of the formwork Mount the positioning points Place the reinforcement Close the formwork and tie it Pour the 3rd section Strip the formwork Clean the formwork 98010 307 01 98010 308 02 98010 286 02 ...

Page 56: ...ding shoes Xclimb 60 see the section headed Anchoring on the structure Pivot the guide cheeks to the rear Move the pressure bolts on the guiding shoes into the appropriate position Repositioning Attach the chains mounted on the lifting beam to the front and rear crane hoisting points see the section headed Lifting by crane Pivot the guide cheeks to the rear A Pressure bolt b 98010 303 01 98010 258...

Page 57: ...2 linch pins Bolt the Backstruts Xclimb 60 to the backstrut con nector with D25 99 head bolts and secure these with 6x42 linch pins Dismount the top head bolt from the Horizontal pro file Xclimb 60 2 00m Crane lift the entire unit and guide it towards the sus pension points with the aid of tag lines B Lifting beam 110kN 1 80m C Vertical profile Xclimb 60 top 2 48m D Vertical profile Xclimb 60 bott...

Page 58: ...ne Dismount the assembly rollers Bolt the adjusting unit onto the backstrut To secure the backstrut fix a D25 135 head bolt in the horizontal profile and secure this with a 6x42 linch pin A Pressure bolt B Lifting beam 110kN 1 80m 98010 346 01 A 98010 253 03 98010 286 01 A B The guide cheeks G of the Guiding shoes Xclimb 60 must reach over the flange of the profile The safety clips F must be bolte...

Page 59: ...uiding shoes Pouring Apply concrete release agent and set up one side of the formwork Mount the positioning points Place the reinforcement Close the formwork and tie it Pour the 4th section Strip the formwork Clean the formwork Bolting the vertical profiles together is made much easier by aligning the repositioned unit with the aid of the backstrut adjusting unit Important note If the distance bet...

Page 60: ...rest systems PFAS They are respon sible for operating the hydraulic system controlling the lifting operation No other persons are allowed to be on the units being lifted When one climbing section is lifted and repo sitioned this can open up exposed fall haz ard locations on the remaining sections These open ends must be closed off by attaching sideguards or an access prohi bition barrier Follow th...

Page 61: ...ng of one repositionable unit Horizontal repositioning of the barriers and hydraulic components A Warning sign No entry 300x300mm B Hydraulic unit Xclimb 60 V45 50 60Hz C Hydraulic cylinder Xclimb 60 DA 92810 247 01 0 1 2 0 1 2 A A C C C C B 92810 247 02 0 1 2 0 1 2 0 1 2 A A C C C C B 92810 247 03 0 1 2 0 1 2 A C C C C B A ...

Page 62: ... PFAS e g Doka personal fall arrest set B Connecting pin 25cm Spring cotter 5mm C Vertical waling MF A Personal fall arrest system PFAS e g Doka personal fall arrest set D Connecting pin 10cm Spring cotter 5mm E Vertical profile Xclimb 60 bottom A Personal fall arrest system PFAS e g Doka personal fall arrest set E Vertical profile Xclimb 60 bottom F Tie off connector type A 98016 258 02 C B A A E...

Page 63: ...pro files of the unit for repositioning Place the hydraulic cylinder onto the middle of the guiding shoe Pull the guidepieces on the lifting mechanism to either side Place the lifting mechanism up against the vertical profile Close the guidepieces on the lifting mechanism A Pressure bolt Check that the hydraulic cylinder fits firmly onto the guiding shoe The connections for the pairs of hydraulic ...

Page 64: ...nnecting pairs of hydraulic hoses of the same length to the climbing unit improves the synchronisation of the hydraulic cylinders Important note For each Hydraulic cylinder Xclimb 60 DA use only one pair of hydraulic hoses of the appropriate length Do not attempt to extend the length by coupling hoses together D Pair of hydraulic hoses Xclimb 60 DA E Hydraulic cylinder Xclimb 60 DA F Flatface BG2 ...

Page 65: ...s Pressure reading on the manometer approx 280 bar Completely retract the hydraulic cylinders In the subsequent lifting operation the lifting mecha nism engages the next climbing cam up Repeatedly extend and retract the hydraulic cylin ders to climb the unit for repositioning until the climb ing profiles are approximately 30 cm below the Guid ing shoes Xclimb 60 rigid Check the positions of the pr...

Page 66: ...g cams are resting on the pressure bolts in the top guiding shoes Completely retract the hydraulic cylinders Disconnecting pairs of hydraulic hoses Switch off the hydraulic unit Disengage the flat face couplings from the hydraulic cylinders by squeezing the two metal flats of the cou pling together Immediately fit the protective caps as soon as the connection has been broken Check whether the vert...

Page 67: ...1002 02 2017 Remove the hydraulic cylinders together with the lift ing mechanism and move the entire assembly to the next unit for lifting In preparation for transport hook the hydraulic cylinders to the hydraulic unit and secure them in position 98010 260 04 9 81 2 9 0 2 0 3 3 ...

Page 68: ...iding shoes and universal climbing cones that are no longer needed Dismount all unneeded guiding shoes WARNING Prevent parts from falling off during removal of the guiding shoes If there is an opening in the platform decking the guiding shoe must be secured through out the removal procedure 9 81 2 9 0 2 0 3 3 ...

Page 69: ...tical profiles of a climbing unit are spaced closely together the diagonal bracing must be made as fol lows Unsymmetrical unit Mount 2 scaffold tubes each with 2 swivel couplers 98010 3 01 94 Remember to leave cut outs for the scaffold tubes in the platform decking If the loads on the left and right vertical profiles of a climbing unit are very unsymmetrical smoother and more uniform climbing can ...

Page 70: ...wind speed during repositioning 72 km h The conveyance of persons is forbidden When a climbing unit is repositioned this opens up exposed fall hazard locations on the remaining units These open ends must be closed off by attaching sideguards or an access prohibition barrier During repositioning the only persons allowed outside the secured area are the trained personnel in charge of the reposition ...

Page 71: ...B Crane suspension tackle 98010 403 01 0 1 2 0 1 2 A B A 98010 403 02 0 1 2 0 1 2 A B A 98010 403 03 0 1 2 0 1 2 A A WARNING Risk of fracture from overload Any lifting brackets on the formwork ele ments or Framax lifting hooks must not be used for lifting the unit as a whole The suspension bolts of the Vertical wal ing MF must not be used for lifting the unit as a whole Before every lifting operat...

Page 72: ... les of the lifting beam Attach chains to the bottom shackles of the lifting beam Attach the chains mounted on the lifting beam to the front and rear crane hoisting points Vertical profile guided typical sequence In the typical sequence the unit is guided in the guiding shoes For this reason it is sufficient here if the crane suspension tackle is attached to the two front hoisting points However i...

Page 73: ...e head bolts in the horizontal profiles Repositioning Hoist the unit for repositioning up to the next section Detach the repositioned unit from the crane Dismount all unneeded guiding shoes A Pressure bolt If the vertical profile is greased on the insides of the flanges this lessens the friction that occurs during climbing 98010 260 01 98010 315 01 A WARNING Prevent parts from falling off when dis...

Page 74: ...edge 3 Mount the Lifting set Xclimb 60 in the position shown here and secure with 6x42 linch pins A Horizontal profile Xclimb 60 2 45m The choice of platform beam will depend on the project Variant 1 Pairs of H20 beams Variant 2 U200 section girders H20 beams Max imposed load per support 21 0 kN Max imposed load per support 35 0 kN Nuts bolts etc required for each connection 1 square bolt M10x160 ...

Page 75: ...overlap 2 whole deck boards b 710 mm c 610 mm Screw the Manhole B 70 60cm onto the deck boards with universal countersunk screws 5x50 Every deck board must be fixed with 4 screws Do a sight check to make sure that the deck boards have been fixed properly G Plank 5 20 cm H Plank 5 20 cm A Horizontal profile Xclimb 60 2 45m H G 98010 221 01 b A 98010 221 02 c d e Projecting wider sections of platfor...

Page 76: ...te railings see Structural design 1 Cut out the deck board 2 Remove the square bolts and holeplate from the Handrail post shoe SK broadside 3 Place the Handrail post shoe SK on the deck board 4 Drill diam 17 mm holes in the platform decking a 85 mm b 50 mm c diam 17 mm 5 Push on the holeplate and fix it with square bolts M16 x 300 mm and hexagon nuts 6 Bolt the Handrail post SK 2 00m onto the Hand...

Page 77: ...rail post shoe SK narrowside onto the Doka beam H20 2 Bolt the Handrail post SK 2 00m onto the Handrail post shoe SK Example of a corner configuration d 1200 mm e 1000 mm Attaching scaffold tubes Mount scaffold tubes to the Universal railings SK using U bolts 52 155mm Width across 22 mm G Handrail post shoe SK narrowside F Handrail post SK 2 00m F Handrail post SK 2 00m G 98010 290 01 F 98010 289 ...

Page 78: ...ort Bolt the pressure struts to the horizontal profile with Connecting pins 10cm and secure these with Spring cotters 5mm Swivel the pressure struts towards the vertical profile and bolt them onto the vertical profile with Connect ing pins 10cm Secure these pins with Spring cotters 5mm a height of temporary support min 2 25 m Bolt the backstrut connector to the horizontal profile with Connecting p...

Page 79: ...User Information Automatic climbing formwork Xclimb 60 Assembly 79 999801002 02 2017 ...

Page 80: ...sembly steps 1 Lay down the Vertical profiles Xclimb 60 2 Mount the Rod connectors Xclimb 60 3 Mount the bracing tubes 4 Mount the Assembly roller Xclimb 60 5 Mount Suspended platform 1 6 Mount Suspended platform 2 7 Mount suspension profiles with the enclosure 8 Mount backstruts with bracing and enclosure 4 1 3 5 6 7 8 2 98010 298 01 ...

Page 81: ... Rod connectors Xclimb 60 to the planned positions on the vertical profile Insert the bolts from above as shown Width across 24 mm Included with product 4 hexagon bolts M16x50 4 hexagon nuts M16 4 washers 17 1 D25 135 head bolt 1 linch pin 6x42 Fitting the bracing Brace the vertical profiles both horizontally and diag onally Width across 22 mm Mounting the Assembly roller Xclimb 60 Push the assemb...

Page 82: ...7 mm f 400 mm g 160 mm h 450 mm i 330 mm j 200 mm k 150 mm l 120 mm m 290 mm Example of a corner configuration n 1200 mm o 1000 mm Important note The cut outs in the platform decking may vary depending on the project A Horizontal profile Xclimb 60 2 00m B Doka beam H20 C Beam screw S 8 70 D Board 50x200 mm Important note If a different type of decking is used the weight of the mobile hydraulic uni...

Page 83: ...orizontal profile and the rod connector with D25 135 head bolts and secure these with 6x42 linch pins Then detach the suspended platform from the crane Adjust dimension a on the backstrut adjusting unit a 180 mm Bolt the backstrut adjusting unit into the horizontal profile with D25 135 head bolts and secure these with 6x42 linch pins Fix the backstrut adjusting unit in this position with binding w...

Page 84: ... 1420 mm e 517 mm f 320 mm g 160 mm h 450 mm i 370 mm Example of a corner configuration j 1200 mm Pin D25 135 head bolts into the Horizontal profile Xclimb 60 1 50m and secure them with 6x42 linch pins Important note The cut outs in the platform decking may vary depending on the project A Horizontal profile Xclimb 60 1 50m B Doka beam H20 C Beam screw S 8 70 D Board 50x200 mm Every deck board must...

Page 85: ...ts D25 135 in the horizontal profiles Lift Suspended platform 2 to the vertical profile Bolt the suspended platform to the rod connectors with D25 135 head bolts and secure these with 6x42 linch pins Fix the suspended platform so that it cannot tip over then detach it from the crane B Rod connector Xclimb 60 98010 01 406 98010 301 01 B ...

Page 86: ...xact centre to centre distance and arrange them so that both diagonals are the same Brace the Backstruts Xclimb 60 in the horizontal and the diagonal Width across 22 mm Attach a toeboard min 15x3 cm to the backstruts a centre to centre distance x y diagonals Nuts bolts etc required for each backstrut 1 square bolt M10x70 1 washer A10 5 1 hexagon nut M10 Mount additional scaffold tubes to the Backs...

Page 87: ...User Information Automatic climbing formwork Xclimb 60 Assembly 87 999801002 02 2017 ...

Page 88: ...entre to centre distance Attach horizontal scaffold tubes Align the Vertical walings MF so that their diagonals are identical Attach a diagonal scaffold tube Distance between swivel coupler and screw on cou pler max 160 mm a centre to centre distance x y diagonals Tightening torque of the couplers for the bracing tubes 50 Nm A Vertical waling MF B Adjusting spindle Check position a of the adjustin...

Page 89: ...e MF into the Vertical waling MF with a D25 151 head bolt and secure this with a 6x42 linch pin Set the lengths of the Plumbing spindles MF as shown in the shop drawing assembly plan Make sure that the Plumbing spindles are extended the same distance at either end of each spindle C Scaffold tube 48 3mm horizontal D Screw on coupler 48mm 50 E Scaffold tube 48 3mm diagonal F Swivel coupler 48mm 9801...

Page 90: ...ormwork Framax Xlife Preparing the formwork Set the gang form down on a flat surface with the form ply facing downwards Fix Multi purpose walings WS10 Top50 in the waling profiles of the framed formwork panels using Fra max wedge clamps The length of the Multi purpose waling WS10 Top50 will depend on the width of the gang form Follow the directions in the Large area form work Top 50 User Informati...

Page 91: ...d get in the way of the lifting chains when the gang form is lifted into the upright Sideguards on exposed platform ends On pouring platforms that do not completely encircle the structure suitable sideguards must be placed across exposed end of platform zones Screw on handrail post 1 50m 98016 279 01 A Screw on handrail post 1 50m B Scaffold tube C Guard rail board min 15x3 cm site provided 98071 ...

Page 92: ...rk element or panel off the climbing unit Set down and dismantle the formwork element Attach the crane suspension tackle to the suspen sion bolt of the vertical waling Unscrew the bolted connection between the Vertical waling MF and the Travelling gear SK Unscrew the bolted connection between the Plumb ing spindle MF and the Travelling gear SK Lift the Vertical waling MF and Plumbing spindle MF of...

Page 93: ...afety clip out of the guide tube 2 Pull the guide cheeks outwards 3 Pivot the guide cheeks to the rear 4 Bolt the safety clip back into the guide tube Gently raise the entire unit by crane and move it away from the building Push the assembly roller onto the vertical profile and wedge it in place firmly Set down the scaffold unit and dismantle it Use personal protective equipment to protect against...

Page 94: ...h lines directly to the hydraulic unit Variant 2 Position Hydraulic distributor Xclimb 60 V45 on the unit for repositioning Important note Only set down the hydraulic unit on level sur faces with sufficient load bearing capacity Protect the hydraulic unit against moisture Ventilation of the hydraulic unit must be ensured Follow the directions in the Hydraulic unit Xclimb 60 V45 50 60Hz Operating I...

Page 95: ...raulic cylinder Xclimb 60 DA D Lifting mechanism B Xclimb 60 928 2 0 0 73 0 4 A D C B The Hydraulic distributor Xclimb 60 V45 makes it possible to connect 4 additional hydraulic cyl inders to the hydraulic unit Consequently up to 8 hydraulic cylinders can be operated by one unit at the same time A Hydraulic unit Xclimb 60 V45 50 60Hz B Pair of hydraulic hoses Xclimb 60 DA C Hydraulic cylinder Xcli...

Page 96: ... Hydraulic unit Xclimb 60 V45 50 60Hz B Hydraulic hose SKE 6 50m C Hydraulic distributor Xclimb 60 V45 D Pair of hydraulic hoses Xclimb 60 DA E Hydraulic cylinder Xclimb 60 DA F Lifting mechanism B Xclimb 60 A Hydraulic hose SKE 6 50m B Connector BG4 C Socket BG4 928 2 10 48 02 A C B B D F E 92817 807 B C A Line distributors enable a second Hydraulic dis tributor Xclimb 60 to be positioned on the ...

Page 97: ... 60 use the Lifting mechanism B Xclimb 60 only On the Protection screen Xclimb 60 it is also possible to use the Lifting mechanism Xclimb 60 Lifting mechanism Xclimb 60 Lifting mechanism B Xclimb 60 A 92810 2 0 49 1 B 92810 218 01 92810 218 01 Connecting pairs of hydraulic hoses of the same length to the climbing unit improves the synchronisation of the hydraulic cylinders A Pair of hydraulic hose...

Page 98: ...ulic unit against moisture Ventilation of the hydraulic unit must be ensured Follow the directions in the Hydraulic unit Xclimb 60 50 60Hz Operating Instructions A Hydraulic unit Xclimb 60 50 60Hz B Hydraulic hose Xclimb 60 C Hydraulic cylinder Xclimb 60 or Hydraulic cylinder B Xclimb 60 D Lifting mechanism B Xclimb 60 92810 804 92810 205 01 A B C D A Hydraulic cylinder Xclimb 60 or Hydraulic cyli...

Page 99: ...ug and the socket into each other to prevent soiling a 5 00 m 10 00 m oder 17 00 m Instructions on dismounting the hydraulic hoses Switch off the hydraulic unit Push the lever in the Lower direction Open the threaded couplings and immediately seal them with the protective caps When the couplings are opened small amounts of oil may leak out Important note To ensure that the hydraulic cylinders move...

Page 100: ... must be implemented in such a way that all national regulations are complied with Put up safety netting in the ladder and manhole zone as required by the applicable regulations A Manhole B 70 60cm B System ladder XS 4 40m C Ladder extension XS 2 30m D Ladder adapter XS E Connector XS Wall formwork F Ladder clamp SK 98010 305 02 A A B B E B C C C D D F CAUTION The Ladders XS may only be used as pa...

Page 101: ...n the System ladder XS 4 40m into the Ladder adapter SK and secure the pins on both sides with a d4 spring cotter For details of how to attach the ladders to the formwork see the User Information booklets Large area formwork Top 50 or Framed form work Framax Xlife On pouring platforms with platform beams the Manhole B70 60 cm can be used A Manhole B 70 60cm B System ladder XS 4 40m C Decking suppo...

Page 102: ...SK to the platform deck ing Threaded fastener material required for each ladder adapter 8 universal countersunk screws 5x50 Bolt the System ladder XS 4 40m into the Ladder adapter SK and secure the bolts on both sides with a d4 spring cotter Every deck board must be fixed with a square bolt M10 and a hexagon nut M10 Do a sight check to make sure that the deck boards have been fixed properly G Cove...

Page 103: ...ts facing downwards and fasten it with the screws bolts etc supplied width across 17mm Two Ladder extensions XS 2 30m can be fixed together in the same way Telescoping ladder extension for adjusting to ground level To telescope the ladders past one another lift the safety latch I on the ladder B and fix the Ladder extension XS 2 30m C onto the desired rung of the other ladder A telescoping join be...

Page 104: ... stair tower 250 The Suspended stair tower 250 ensures safe up and down access to the climbing scaffold The suspended stair tower and the climbing scaffold are raised jointly from one casting section to the next Follow the directions in the Suspended stair tower 250 User Information booklet 98081 200 07 ...

Page 105: ...etween two platforms a 50 mm Gap between platform and wall a 50 mm Important note Cover these gaps to prevent any small items from falling off A Platform decking B Rubber sheet 0 35x10 00m C Universal countersunk screws A Platform decking B Rubber sheet 0 35x10 00m C Universal countersunk screws 98058 416 18 a A B C 98058 416 17 a A B C A Platform decking B Cover hinge SK 35cm C Universal counters...

Page 106: ...lls spindle struts are used instead of pressure struts 7 inclination 7 inclination Important note The diagrams shown in the Structural design chapter are not valid for inclined usage situa tions In these cases revised static verification is required 98010 291 01 E A B C D F A Screw on access bracket MF75 B Swivel plate MF C Spindle strut T7 200 250cm D Spindle strut connector Xclimb 60 E Spindle s...

Page 107: ...by the Horizontal profile SKE50 plus 2 70m b 1 00 m c 2 70 m Note Extra support positions can be made on the Horizontal profile SKE50 plus in the same way as on the Horizon tal profile Xclimb 60 A Beam support WS10 WU16 B Connecting pin 10cm Spring cotter 5mm The choice of decking support depends on the project Variant 1 Pairs of H20 beams Variant 2 One H20 beam Variant 3 U200 section girder Max r...

Page 108: ...nk to the underside of the deck boards to distribute the loads The plank must extend across 5 deck boards and be fixed to every deck board with 4 universal counter sunk screws Torx TG 6x90 A2 Cut out an opening for the Handrail post shoe Xclimb 60 in the platform decking Bolt the Handrail post shoe Xclimb 60 onto the deck boards c 90 mm d 190 mm e 1835 mm A Enwrapping net B Intermediate railings B...

Page 109: ...ded platform 1 Cut out an opening for the Handrail post shoe Xclimb 60 in the platform decking Bolt the Handrail post shoe Xclimb 60 onto the deck boards c 90 mm d 190 mm f 1420 mm g 1920 mm Nuts bolts etc required for each Handrail post shoe Xclimb 60 6 square bolts M10x70 6 washers R11 6 hexagon nuts M10 If a handrail post shoe is only being used to secure a suspension profile it is sufficient t...

Page 110: ...lt the intermediate suspension profile onto the connector on the top platform Secure the intermediate suspension profiles in the Handrail post shoe Xclimb 60 on the bottom plat form Attach the enclosure to the intermediate suspension profiles 98010 361 01 98010 361 04 B Intermed suspension profile Xclimb 60 3 70m or Intermed suspension profile Xclimb 60 4 70m C Handrail post shoe Xclimb 60 D Conne...

Page 111: ...r sunk screws Torx TG 6x90 A2 Nuts bolts etc required for each Handrail post shoe Xclimb 60 4 square bolts M10x120 4 washers R11 4 hexagon nuts M10 Intermediate suspension profiles Bolt the intermediate suspension profile onto the connector on the top platform Secure the intermediate suspension profiles in the Handrail post shoe Xclimb 60 on the bottom plat form Attach the enclosure to the interme...

Page 112: ...tional hori zontal profiles The Shaft guiding rollers SKE50 plus act as guides for the working platform during the climbing opera tion a Shaft width tolerance 20 mm Important note The diagrams shown in the Structural design chapter are not valid for shafts In these cases revised static verification is required 9801 01 0 370 A Telescopic shaft beam B Telescopic shaft beam connector Xclimb 60 C Addi...

Page 113: ...r 4 50 m and up to 6 00 m By arranging extra guiding shoes it is possible to have casting sections of up to 6 00m Working from the intermediate platform set down the hydraulic cylinder on the extra guiding shoes The hydraulic cylinder stays in this position through out the whole repositioning operation a min 250 mm b 2500 mm 9801 01 0 369 Important note Revised static calculation is required here ...

Page 114: ...ort appliances crane pallet stacking truck forklift truck To make the Doka skeleton transport box easier to load and unload one of its sidewalls can be opened Using Doka skeleton transport boxes 1 70x0 80m as storage units Max n of boxes on top of one another Using Doka skeleton transport boxes 1 70x0 80m as transport devices Lifting by crane Repositioning by forklift truck or pallet stacking truc...

Page 115: ...llet stacking truck The forks can be inserted under either the broadside or the narrowside of the containers Max load 1500 kg Permitted imposed load 7900 kg Multi trip packaging items that each contain very different loads must be stacked with the heaviest ones at the bottom and the lightest ones at the top Rating plate must be in place and clearly leg ible A Slide bolt for fixing the partition Tr...

Page 116: ...es at the top The rating plate must be in place and clearly legible Outdoors on the site Indoors Floor gradient up to 3 Floor gradient up to 1 2 6 It is not allowed to stack empty pallets on top of one another How to use with bolt on castor set Always apply the fixing brake when the con tainer is parked When Doka stacking pallets are stacked the bottom pallet must NOT be one with a bolt on caster ...

Page 117: ...lti trip packaging items Doka accessory box Doka stacking pallets Follow the directions in the Bolt on castor set B Operating Instructions Max load bearing capacity 1000 kg Permitted imposed load 5530 kg Multi trip packaging items that each contain very different loads must be stacked with the heaviest ones at the bottom and the lightest ones at the top The rating plate must be in place and clearl...

Page 118: ...5000 Vertikalprofil Xclimb 60 oben 2 48m Vertical profile Xclimb 60 bottom 5 20m 180 0 581307000 Vertical profile Xclimb 60 bottom 7 15m 238 0 581306000 Vertikalprofil Xclimb 60 unten Rod connector Xclimb 60 5 0 581310000 Stabanschluss Xclimb 60 Horizontal profile Xclimb 60 2 45m 74 0 581311000 Horizontalprofil Xclimb 60 2 45m Supporting profile Xclimb 60 26 1 581313000 Verteilprofil Xclimb 60 Hor...

Page 119: ...nschluss Rückenstrebe Xclimb 60 Backstrut Xclimb 60 3 45m 59 1 581332000 Backstrut Xclimb 60 4 50m 72 9 581331000 Rückenstrebe Xclimb 60 Backstrut adjusting unit Xclimb 60 15 0 581333000 Justiereinheit Rückenstrebe Xclimb 60 Suspension profile Xclimb 60 3 59m 32 6 581336000 Suspension profile Xclimb 60 4 49m 40 0 581335000 Hängeprofil Xclimb 60 Handrail post shoe SK broadside 6 8 581350000 Gelände...

Page 120: ... SK 0 95m Vertical waling MF 3 00m 76 8 580658000 Vertical waling MF 4 50m 123 8 580663000 Fahrriegel MF Plumbing spindle MF 3 00m 23 0 580657000 Length 166 229 cm Plumbing spindle MF 4 50m 46 0 580664000 Length 262 345 cm Einrichtspindel MF Waling to bracket holder 9 15cm 2 7 580625000 Riegelhalter 9 15cm Waling to bracket holder 2 5 580526000 Keilriegelhalter Screw on access bracket MF75 19 0 58...

Page 121: ...0 Top50 6 00m 118 0 580017000 Mehrzweckriegel WS10 Top50 Doka beam H20 top N 1 80m 9 5 189011000 Doka beam H20 top N 2 45m 12 8 189012000 Doka beam H20 top N 2 65m 13 8 189013000 Doka beam H20 top N 2 90m 15 0 189014000 Doka beam H20 top N 3 30m 17 0 189015000 Doka beam H20 top N 3 60m 18 5 189016000 Doka beam H20 top N 3 90m 20 0 189017000 Doka beam H20 top N 4 50m 23 0 189018000 Doka beam H20 to...

Page 122: ...apping net x m 0 15 580788000 Umhüllungsnetz x m Quick locking strap 55cm 0 07 580787000 Gurtschnellverschluss 55cm Horizontal profile SKE50 plus 2 70m 79 5 581503000 Horizontalprofil SKE50 plus 2 70m Beam support WS10 WU16 5 4 581582000 Trägerauflage WS10 WU16 Beam support SKE50 plus 5 5 581522000 Trägerauflage SKE50 plus Splice plate SKE50 plus 10 7 581523000 Verbindungslasche SKE50 plus Connect...

Page 123: ...Hubmechanik B Xclimb 60 Hydraulic unit Xclimb 60 V45 50 60Hz 321 0 581322000 Hydraulikaggregat Xclimb 60 V45 50 60Hz Hydraulic cylinder Xclimb 60 DA 24 0 581326000 Hydraulikzylinder Xclimb 60 DA Pair of hydraulic hoses Xclimb 60 DA 5 00m 6 2 581337000 Pair of hydraulic hoses Xclimb 60 DA 10 00m 9 5 581338000 Pair of hydraulic hoses Xclimb 60 DA 17 00m 14 5 581339000 Hydraulikschlauchpaar Xclimb 60...

Page 124: ...mbination wrench 19 0 14 582837000 Q Combination wrench 22 0 20 582838000 R Combination wrench 24 0 25 582839000 S Combination wrench 27 0 33 581548000 T Combination wrench 30 0 43 582840000 U Combination wrench 32 0 75 582859000 V Combination wrench 36 0 75 582860000 W Combination wrench 41 1 5 582841000 X Ratchet ring wrench 17 19 0 47 581546000 Length 27 cm Y Ratchet ring wrench 22 24 0 59 5815...

Page 125: ... anchor 20 0 17 5cm 55 0 62 581457000 Sperranker 20 0 17 5cm 55 Stop anchor double ended 20 0 19cm 90 1 1 581459000 Sperranker beidseitig 20 0 19cm 90 Cone screw B 7cm 0 86 581444000 Konusschraube B 7cm Form ply protector 32mm 0 38 580220000 Schalhautschutz 32mm Positioning disk M30 0 25 581975000 Vorlaufscheibe M30 Positioning clamp M30 0 19 581833000 Vorlaufklemme M30 Galvanised Width 100 cm Hei...

Page 126: ...port box partition 1 20m 5 5 583017000 Mehrwegcontainer Unterteilung Doka stacking pallet 1 55x0 85m 41 0 586151000 Doka Stapelpalette 1 55x0 85m Doka stacking pallet 1 20x0 80m 38 0 583016000 Doka Stapelpalette 1 20x0 80m Doka accessory box 106 4 583010000 Doka Kleinteilebox Bolt on castor set B 33 6 586168000 Anklemm Radsatz B Galvanised Height 113 cm Galvanised Height 78 cm Timber parts varnish...

Page 127: ...User Information Automatic climbing formwork Xclimb 60 Component overview 127 999801002 02 2017 ...

Page 128: ...ting formwork technology for use in all fields of the construction sector With more than 160 sales and logistics facilities in over 70 countries the Doka Group has a highly efficient dis tribution network which ensures that equipment and technical support are provided swiftly and profession ally An enterprise forming part of the Umdasch Group the Doka Group employs a worldwide workforce of more th...

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