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Dohrmann Enterprises DE-1008.5, Owner'S Manual

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Dohrmann Enterprises DE-1008.5 Owner'S Manual Download Page 29

29 

 

1 

FLB32QC 

Flush Bottle Assembly 

– For  

DE-1008.5 Series Dohrect Enject 
System 

 

 

 

 

BREAKDOWN OF FLB32QC 

 

1 

170020 

DE-1008.5 

– 15” Flush Bottle Hose 

 

1 

FLB32QC-NH/NHF 

Flush Bottle Assembly for DE-1008.5 
Series (Does not include hose or 
hose fittings) 

 

1 

LT14HBEL 

¼” HB Quick Connect Elbow 

 

 

 

 

 

1 

OM-1008.5 

Owner’s Manual for DE-1008.5 
Applicator 

Not pictured 

 

 

HEADER SWITCH ADAPTERS 

 

1 

190000 

NOT INCLUDED WITH 
APPLICATOR - 

“Header Switch” 

wiring adapter for John Deere  
Self-Propelled Forage Harvesters 
(SPFH); 7000, 8000 & 9000 Series 
Can be used in place of John Deere 
Part #AZ100126 

 

1 

210000 

NOT INCLUDED WITH 
APPLICATOR - 

“Header Switch” 

wiring adapter for Claas  
Self-Propelled Forage Harvesters 
(SPFH) 

 

 

Summary of Contents for DE-1008.5

Page 1: ...Dohrmann Enterprises Inc Owner s Manual for DE 1008 5 X2 Dohrect Enject System MY2019 REV 03 2021 ...

Page 2: ...2 ...

Page 3: ... Flowmeter Plumbing 13 Discharge Bracket Placement Installation 14 15 Calibration 16 Pumping Tube Selection Installation Replacement 17 18 Operation Calibration 19 21 Calibration Charts 20 Troubleshooting 22 24 DE 1008 5 Parts Breakdown 25 29 For additional Calibration Maintenance and Troubleshooting help please give us a call or check out our videos which can be found at www DohrmannEnterprises c...

Page 4: ...ts or any other reason Dohrmann Enterprises Inc shall not be liable for any recovery greater in amount than the cost of report of defects in workmanship Defective parts caused by freight damage must be reported to the freight company by the receiver SP 2L Speed Control Warranty Information Opening case voids warranty Cutting off factory plugs or wires voids warranty 3 year limited warranty against...

Page 5: ...intervals 5 If you encounter problems do not operate equipment do not treat crops Contact the manufacturer or your dealer immediately for assistance WINTER STORAGE OPTION 1 DRAIN TANK Flush system thoroughly with clean water minimum of five gallons water and run RV water system anti freeze pink through the pump and hoses to keep from freezing OPTION 2 Flush system thoroughly with clean water minim...

Page 6: ...eing secured to the fender So during installation of the baseplate it is recommended to place weight on the baseplate to counterbalance the weight of the pump assembly Failure to do so may result in the pump unit tipping over and possibly causing damage or injury 3 Before drilling the holes 3 8 and securing the baseplate s to the fender you will need to make sure there is enough clearance to allow...

Page 7: ...handles on each side of the cooler Attached the input hose to the cooler by pressing the metal tab on the fitting located on the left side of the cooler valve assembly and inserting the fitting until it CLICKS If you are installing a DE 1008 5 please skip the directions for the manifold installation and proceed to WIRING on Page 9 DE 1008 5 X2 Follow the instructions on Page 8 for the installation...

Page 8: ...t heads on the inside of the baseplate so the nuts are threaded onto the bolts on the outside of the baseplate 4 If mounting elsewhere verify the mounting holes are located over an area safe to drill through 5 After you have confirmed it is all right to drill in that location drill holes in the fender and secure with the included 5 16 bolts and Nyloc nuts 6 Determine which port on the assembly wil...

Page 9: ...f tapping screws or the nuts and bolts If you are using the self tapping screws drill a 3 16 pilot hole in the desired screw location REMINDER Cutting off factory plugs and or wires or opening case of the SP 2L Controller voids warranty FM 1008 5 LED On the backside of the SP 2L Control there is a third wire lead It is black and red with white stripes This lead will only mate up to the power cord ...

Page 10: ... be connected to ground If wiring into a header switch output the black wires should be connected to the 12 volt DC output 2 The other end of Part 364A has a white plug on it This plug will mate up to the input wire connection on the SP 2L Control On the SP 2L Control the wire lead will be black and red 3 Part 364C has a white plug on one end Connect this output wire connection to the SP 2L Contro...

Page 11: ...per must be equipped with this option and you must have the electrical connections to mate up to the chopper s plug Dohrmann Enterprises Inc does not stock the factory plugs for header switch connections Header switch adapters can be purchased from your local implement dealer Dohrmann Enterprises Inc does offer a compatible header switch adapter plug for o John Deere 7000 8000 9000 Series Self Pro...

Page 12: ... 1008 5 LED Flowmeter should be mounted outside the cab in a location that is easy to view for the operator Find a desired location to mount the FM 1008 5 LED Flowmeter If mounting to a railing attach the flowmeter using the U Bolt If mounting to a flat surface use the self tapping screws or the 5 16 nuts and bolts provided If using the self tapping screws first drill a 3 16 pilot hole For most ac...

Page 13: ...ting Part JACO18MPT38OD on the BOTTOM Make a clean SQUARE cut to assure proper sealing 2 Loosen DO NOT REMOVE the bottom compression nut and insert the cut end into the fitting until it stops Tighten the fitting to assure a proper seal Hand tightening is usually fine 3 Loosen the TOP compression nut DO NOT REMOVE and insert the cut end into the fitting until it stops Tighten the fitting to assure ...

Page 14: ...gh a shield check under it for any additional shields shafts or brackets that may interfere with the product being applied directly to the feed 2 Drill a 3 8 hole If needed remove any burrs from drilling 3 Next remove the bolt and nut from the discharge bracket 4 Place the elbow through the hole you just drilled 5 Now mark the spot where the nut and bolt will be used to secure the bracket If you n...

Page 15: ...15 DISCHARGE BRACKET PLACEMENT EXAMPLES PULL TYPE CLAAS JOHN DEERE KRONE NEW HOLLAND ...

Page 16: ...3 1 6 1 8 2 0 2 2 2 4 2 7 2 9 8 0 5 0 8 1 0 1 3 1 5 1 8 2 0 2 3 2 5 2 8 3 0 3 3 7 0 6 0 9 1 1 1 4 1 7 2 0 2 3 2 6 2 9 3 1 3 4 3 7 6 0 7 1 0 1 3 1 7 2 0 2 3 2 7 3 0 3 3 3 7 4 0 4 3 5 0 8 1 2 1 6 2 0 2 4 2 8 3 2 3 6 4 0 4 4 4 8 5 2 4 1 0 1 5 2 0 2 5 3 0 3 5 4 0 4 5 5 0 5 5 6 0 6 5 3 1 3 2 0 2 7 3 3 4 0 4 7 5 3 6 0 6 7 7 3 8 0 2 2 0 3 0 4 0 5 0 6 0 7 0 8 0 9 0 1 4 0 6 0 8 0 4 Using the following char...

Page 17: ... Turn the turn latches on the pump enclosure to the left to release 3 Pull the door out and away from the enclosure It hinges at the bottom of the door 4 To open the pump head lift up on the front of the hinged pump head IF THIS IS A NEW INSTALLATION PLEASE SKIP TO STEP 8 5 Press in the silver tab at the end of the pump tube and release the one side of the pump tube 6 Repeat this step for the othe...

Page 18: ...closure 12 Insert the tube end into place and making sure it CLICKS into place 13 After the tube is securely in place verify the tube is centered over the rollers adjust if needed and close the pump lid 14 Close the pump enclosure door 15 Lastly turn the turn latches to the right 16 DONE NOTE Double check tubes are securely in place failure to do so may result in product pumping inside the enclosu...

Page 19: ...of the pump floating the ball higher o The opposite is true if you turn down your SP 2L Control counterclockwise the ball will float lower o When the SP 2L is on the flowmeter s LED light will illuminate The markings on the left in RED are your output in Tons Minute if your product is concentrated to a mix rate of 100 tons per gallon EXAMPLE You determine you are harvesting 3 5 Tons Minute Simply ...

Page 20: ...on Page 16 100 Ton Per Gallon Mix 50 Ton Per Gallon Mix 25 Ton Per Gallon Mix Tons Min Ounces Min Tons Min Ounces Min Tons Min Ounces Min 1 50 1 92 0 75 1 92 0 50 2 56 2 00 2 56 1 00 2 56 0 75 3 84 2 50 3 20 1 25 3 20 1 00 5 12 3 00 3 84 1 50 3 84 1 25 6 40 3 50 4 48 1 75 4 48 1 50 7 68 4 00 5 12 2 00 5 12 1 75 8 96 4 50 5 76 2 25 5 76 2 00 10 24 5 00 6 40 2 50 6 40 5 50 7 04 2 75 7 04 6 00 7 68 3...

Page 21: ...rage It is recommended to flush out the product onto the last batch of forage harvested 2 It is recommended to flush out the tank between batch mixes to remove any product settlings To do this remove the tank and rotate the swivel connection to expose the filter screen and rinse out with clean water This will clean out the tank and filter 3 Occasionally it is recommended to flush the entire system...

Page 22: ...bly and clean out each fitting If cooler fluid level is above the pump unit you can slide the hose off of the pump head disconnect the pumping tube on the output side and see if product runs free o If so continue to next step o If not shut off cooler valve and clean out the input panel mount fitting that the pumping tube connects to Disconnect the hose at the bottom of the flowmeter o If product f...

Page 23: ...l leads from the red black and orange blue connectors on the back of the controller Plug the two ends from the WIRE HARNESS together Does the pump run now o If No Continue to the next step o If Yes verify that the pump is turning in the correct direction Pump head will be turning counterclockwise If it is turning counterclockwise is it pumping o If No go back to Pump Will Not Pump o If Yes you mos...

Page 24: ...incoming harness Red lead to pin on red line Black lead to pin on black line you must test both leads on the harness if you ground to a different location that will only tell us if there is power or not through the harness not if there is ground through the harness o Voltage reading must be between 10 15 volts o Readings outside of this may not allow the control to function o If the readings are n...

Page 25: ... 11 Pump Hose Hose and fitting connecting pump to cooler 1 LT14HBSTR HB Quick Connect Straight 1 170026 DE 1008 5 Check Valve Assembly with 20 of Hose BREAKDOWN OF 170026 1 170001 In Line Check Valve for Dohrect Enject System 1 182 SS CV Dohrect Enject Series Discharge Bracket for use with In Line Check Valve 1 SHC BB Snapper Hose Clamp 1 ILCV 14FPT14HB 1 5 In Line Check Valve 1 5 1 326 MPT X HB E...

Page 26: ...ller to Pump 1 FM 1008 5 LED Flowmeter Assembly w LED Light Dohrect Enject Series 1008 5 ONLY 2 JACO18MPT38OD 1 8 MPT X 3 8 OD Compression Fitting 1 350081 00 FM 1008 5 FM 1008 5M Flowmeter Float Ball Not pictured 1 SP 2L Dohrect Enject Manual Controller 1 130 QC 10 Gallon Cooler Assembly for DE 1008 5 DE 1010 Series Includes CVA 130 QC 1 CVA 130 QC Dohrect Enject Cooler Valve Assembly ...

Page 27: ...t 1 301 Street Elbow 1 302 X Reducer Bushing 1 333 X Close Nipple 1 338 X FPT Coupler 1 449 3 Way Valve 1 456 Suction Strainer Inside Cooler 1 130 GSK Gasket Washer Assembly for Cooler 1 234 3926 FPT Swivel Wingnut X HB Swivel Elbow 1 313PVC X PVC Close Nipple Gray ...

Page 28: ...Pump Unit Not pictured BREAKDOWN OF DE 1008 5 PUMP UNIT 1 1008 5 ENC Pump Enclosure DE 1008 5 Dohrect Enject Series Does not include hardware Not pictured 1 108 5 DE 1008 5 Pump Does NOT include pumping tubes 2 177 OSB SS Pump Mount Bracket 13 w Offset Bend Does not include hardware Not pictured 2 LT14HBPM NCV HB Panel Mount Quick Connect Socket No check valve 1 170038 Quick Reference Chart for DE...

Page 29: ...tings 1 LT14HBEL HB Quick Connect Elbow 1 OM 1008 5 Owner s Manual for DE 1008 5 Applicator Not pictured HEADER SWITCH ADAPTERS 1 190000 NOT INCLUDED WITH APPLICATOR Header Switch wiring adapter for John Deere Self Propelled Forage Harvesters SPFH 7000 8000 9000 Series Can be used in place of John Deere Part AZ100126 1 210000 NOT INCLUDED WITH APPLICATOR Header Switch wiring adapter for Claas Self...

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