DOGA DMF 05 User Manual Download Page 1

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User manual

TORQUE REACTION ARM

TELESCOPIC CARBON

WITH / WITHOUT POSITION CONTROL

Series: DMF / DMFi / DMF LPC / DMF LAPC

60353

-12/20

www.dogassembly.com

Summary of Contents for DMF 05

Page 1: ...1 User manual TORQUE REACTION ARM TELESCOPIC CARBON WITH WITHOUT POSITION CONTROL Series DMF DMFi DMF LPC DMF LAPC EN 60353 12 20 www dogassembly com...

Page 2: ...specifications 10 1 6 2 Telescopic reaction arm specifications with encoders 12 1 6 3 Balancing kits specifications for vertical mounting 13 2 STARTING UP 14 2 1 Workstation description 14 2 2 Unpacki...

Page 3: ...support 31 5 5 After sales return 32 5 5 1 Download the after sales return form 32 5 5 2 Send your equipment 33 5 6 On site repair 33 5 7 Warranty 34 6 SAFETY 35 6 1 General provisions 35 6 2 Residua...

Page 4: ...his warning statement indicates a low risk that may lead to minor or moderate injuries if not avoided Wear personal protection equipment This symbol indicates the need to wear protective gloves Warnin...

Page 5: ...s the case when ordering a replacement or spare parts please indicate the tool item code featured on the delivery document or contact DOGA at 33 1 30 66 41 41 indicating the approximate delivery date...

Page 6: ...y thanks to the lightness of the carbon while absorbing the entire reactive torque of the tool They are used for 3 distinct and complementary functions a Cancel the torque reaction effect of hand tool...

Page 7: ...F Series 1 Bracket 2 Swivel 3 Back flange 4 Clamp 5 Front flange 6 Carbon rod 7 Intermediate tube 8 Primary tube 9 Mounting sleeve 1 4 1 2 DMFi Serie Delivered with the balancing kit Except on DMFi 20...

Page 8: ...LAPC 1 Pivot x 1 x 1 2 Mounting plate n 1 x 1 x 1 3 Encoder axis x 1 x 1 4 Plate n 2 x 1 x 1 5 Plate n 3 x 1 x 1 6 Angular encoder x 1 7 Cable junction box x 1 8 Plate n 4 x 1 x 1 9 Encoder cable x 1...

Page 9: ...0 39 3 37 x 0 53 x 0 53 4 17 x 0 71 x 0 65 3 78 x 0 53 x 0 53 4 17 x 0 71 x 0 65 1 18 1 56 2 84 1 72 2 44 0 05 0 06 0 11 0 07 0 10 DMFi 70 1500 DMFi 70 2000 DMFi 70 2500 85 5 x 13 5 x 13 5 95 5 x 13...

Page 10: ...1 0 98 1 65 460 950 18 11 37 40 DMF 12 950 DMF 12 1500 DMF 12 2000 12 106 27 50 P1 1 06 1 97 460 950 650 1500 820 2000 18 11 37 40 25 59 59 06 32 28 78 74 DMF 30 960 DMF 30 1500 DMF 30 1500 LS DMF 30...

Page 11: ...31 59 06 28 23 78 74 33 15 98 43 DMFi 120 1500 DMFi 120 2000 DMFi 120 2500 DMFi 120 3000 120 1062 691 1500 857 2000 1023 2500 1347 3000 27 20 59 06 33 74 78 74 40 28 98 43 53 03 118 11 DMFi 200 1500 D...

Page 12: ...LAPC 1500 DMF 30 LPC LAPC 2000 30 266 28 52 P1 1 10 2 05 560 960 727 1500 894 2000 22 05 37 80 28 62 59 06 35 20 78 74 DMF 80 LPC LAPC 1500 DMF 80 LPC LAPC 2000 80 708 35 52 P2 1 38 2 05 780 1500 947...

Page 13: ...5200702 4 5200703 Balancer DMFi 300 4 to 8 6 to 10 8 80 17 60 13 20 22 00 4 5344064 4 5344065 1 6 3 1 Technical characteristics of balancing kit for PC arm Designation Capacity kg lbs Item code Balanc...

Page 14: ...rizontal or vertical Horizontal mounting Vertical mounting Maximum angle of the arm is determined by the maximum tool torque refer to paragraph 2 4 1 The balancer is attached to the tool Balancing kit...

Page 15: ...uct if damage is present Warning Danger of suffocation Be careful not to leave empty packages lying around Dispose of the packaging in accordance with applicable local laws 2 3 Configuration The arm i...

Page 16: ...ion It is imperative to respect the angles indicated below in the working position while installing the DMF arm Angle Torque From 0 to 45 30 Nm 266 lbf in From 0 to 30 30 to 100 Nm 266 885 lbf in From...

Page 17: ...clamp is related to the type of tool the tightening orientation and the arm positioning Clamp styles P1 P2 P3 P4 are shown below P1 P2 P3 P4 It is also possible to install special clamps tilting or r...

Page 18: ...e required work area Bracket screws included with the arm The balancer is independent of the arm and is installed on the tool 2 4 3 2 Vertical mounting of DMF 5 12 30 Attach the arm as shown in the im...

Page 19: ...to orient the cardan for the required work area The balancer is installed directly on the arm Use of the brackets is optional and based on site requirements 2 4 3 4 Vertical mounting of DMF LPC LAPC A...

Page 20: ...g on a rail 2 4 4 1 Mounting of DMF arm on a rail Attach the arm on the rail as shown in the image Take care to orient the pivot for the required work area The balancer is installed directly on the ar...

Page 21: ...4 4 2 Mounting of DMFi arm on a rail Attach the arm on the rail as shown in the image Take care to orient the cardan for the required work area The balancer is installed directly on the arm Optional...

Page 22: ...moval of the axis 1 To do so unscrew the two locking screws 2 Remove the axis 1 from its housing to mount the clamp 3 Then replace the axis Retighten the locking screws 2 using medium threadlocker War...

Page 23: ...ndard DMF series arms DMF30 DMFi 70 120 200 The AAPC monitors angular position using inclinometers Attach the AAPC as shown in the image Take care to place the plate far enough away from the joint to...

Page 24: ...ronze ring until it starts to turn 2 4 8 Standard clamp tool installation Clamp tool with the clamp as follows Loosen the screws with an appropriate wrench Position the tool in the clamp at a location...

Page 25: ...MF 5 12 Kit DMF 30 more Kit for DMFi Warning Between the balancer and the frame install the included safety cable to avoid falling Refer to the dedicated user manual of your balancing model 2 4 10 Enc...

Page 26: ...The load is well balanced when the operator can handle the tool easily Decrease the tension by turning the adjuster in clockwise direction Increase the tension by turning the adjuster in the countercl...

Page 27: ...lly mechanical and is manually oriented according to the operator s needs Warning DMF arms should not be used routinely at maximum and minimum strokes This may damage the arms 4 2 Position control use...

Page 28: ...The telescopic motion can deteriorate and harden over time due to dust or dirt Periodic cleaning should be carried out following the instructions below a Use a compressed air gun to clean the rings b...

Page 29: ...m the back plate at position 2 4 Remove the rod at position 3 from the carbon fiber tube at position 2 without releasing the rod to not damage the encoder 5 Loosen the nut at position 4 and the thread...

Page 30: ...well as the DPC Touch V2 Check if the encoder has been damaged If so replace it The encoder values do not change when extending the arm PC series The encoder cable is broken Replace per instructions i...

Page 31: ...type 5 4 Phone support 5 4 1 For any questions about using the device My client area on www doga fr Go to your client area on www doga fr click Your contacts then select your specific After sales dep...

Page 32: ...dure allows you to quickly take charge of your request and reduce the troubleshooting costs DOGA reserve the right to apply a trade in discount and to invoice if applicable the costs of repairing and...

Page 33: ...n site repair Even though it seems convenient on site repair is seldom the best solution for transportable equipment The conditions in which the technician will work are not as ideal as our workshops...

Page 34: ...arranty the following conditions must be respected The torque reaction arm must have been used in a professional manner and in accordance with the normal conditions of use described in the instruction...

Page 35: ...ake absolutely sure that the operator fully understands the rules of use and the meaning of any symbols affixed to the product Most accidents could be avoided by following the instruction manual These...

Page 36: ...hile installing torque reaction arms to avoid pinching and cutting hazards 6 2 2 Injury Risk A person hitting the arm with a part of his body unprotected by safety equipments exposes himself to the ri...

Page 37: ...dress ZA Pariwest 8 avenue Gutenberg CS 50510 78317 MAUREPAS CEDEX FRANCE 7 2 Markings DMF DMFi Equipment designation Torque Nm Max admissible torque Name and address of the equipment manufacturer Equ...

Page 38: ...om damage 7 3 2 Storage Respect the following guidelines before each storage Disconnect the encoder cable PC only Clean the arm according to the Maintenance chapter Store it in a suitable container to...

Page 39: ...f Conformity Download the EC Declaration of Conformity by clicking on the link below or by scaning the QR code Models Download link QR code DMF DMFi http service doga fr syst dogatech nsf liste 00229...

Page 40: ...DMF series Torque reaction arms 60353 12 20 40 DOGA DOC 60353 12 20 Download the latest version of this manual via this link or via QR code http service doga fr syst dogatech nsf liste 60353...

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