Th e E CM con t in u a lly m on it or s t h e en gin e coola n t
t em per a t u r e sen sor t o det er m in e wh en t h e glow
plu gs n eed t o be en er gized in t h eir pr e-h ea t oper a t -
in g m ode. Th e E CM t h en sen ds t h e pr oper wa it -t o-
st a r t
la m p-on
a n d
la m p-off
m essa ges
t o
t h e
in st r u m en t clu st er. If t h e in st r u m en t clu st er t u r n s on
t h e in dica t or a ft er t h e en gin e is st a r t ed, it m a y in di-
ca t e t h a t a m a lfu n ct ion h a s occu r r ed a n d t h a t t h e
en gin e glow con t r ol syst em r equ ir es ser vice. Th e
E CM will st or e a Dia gn ost ic Tr ou ble Code (DTC) for
a n y m a lfu n ct ion it det ect s. F or pr oper dia gn osis of
t h e en gin e coola n t t em per a t u r e sen sor, t h e en gin e
glow con t r ol syst em a n d cir cu it s, t h e E CM, t h e CAN
da t a bu s, or t h e elect r on ic m essa ge in pu t s t o t h e
in st r u m en t clu st er t h a t con t r ol t h e wa it -t o-st a r t in di-
ca t or, a dia gn ost ic sca n t ool is r equ ir ed. Refer t o t h e
a ppr opr ia t e dia gn ost ic in for m a t ion .
WASH ER FLU I D I N DI CAT OR
DESCRIPTION
A wa sh er flu id in dica t or is st a n da r d equ ipm en t on
a ll in st r u m en t clu st er s. H owever, t h is in dica t or is
on ly fu n ct ion a l on veh icles equ ipped wit h a n opt ion a l
wa sh er flu id level swit ch in t egr a l t o t h e wa sh er
pu m p/m ot or
u n it
on
t h e wa sh er
r eser voir. Th e
wa sh er flu id in dica t or is loca t ed n ea r t h e lower edge
of t h e in st r u m en t clu st er, t o t h e r igh t of t h e m u lt i-
fu n ct ion in dica t or displa y. Th e wa sh er flu id in dica t or
con sist s of t h e In t er n a t ion a l Con t r ol a n d Displa y
Sym bol icon for “Win dsh ield Wa sh er F lu id” im pr in t ed
wit h in a r ect a n gu la r cu t ou t in t h e opa qu e la yer of
t h e in st r u m en t clu st er over la y. Th e da r k ou t er la yer
of t h e over la y pr even t s t h e in dica t or fr om bein g
clea r ly visible wh en it is n ot illu m in a t ed. An a m ber
Ligh t E m it t in g Diode (LE D) beh in d t h e cu t ou t in t h e
opa qu e la yer of t h e over la y ca u ses t h e icon t o a ppea r
silh ou et t ed a ga in st a n a m ber field t h r ou gh t h e t r a n s-
lu cen t ou t er la yer of t h e over la y wh en t h e in dica t or
is illu m in a t ed fr om beh in d by t h e LE D, wh ich is sol-
der ed on t o t h e in st r u m en t clu st er elect r on ic cir cu it
boa r d. Th e wa sh er flu id in dica t or is ser viced a s a
u n it wit h t h e in st r u m en t clu st er.
OPERATION
Th e wa sh er flu id in dica t or gives a n in dica t ion t o
t h e veh icle oper a t or t h a t t h e flu id level in t h e wa sh er
r eser voir is low. Th is in dica t or is con t r olled by t h e
in st r u m en t clu st er cir cu it boa r d ba sed u pon clu st er
pr ogr a m m in g a n d a h a r d wir ed in pu t fr om t h e
opt ion a l wa sh er flu id level swit ch t h a t is in t egr a l t o
t h e wa sh er pu m p/m ot or u n it . Th e wa sh er flu id in di-
ca t or is com plet ely con t r olled by t h e in st r u m en t clu s-
t er logic cir cu it , a n d t h a t logic will on ly a llow t h is
in dica t or t o oper a t e wh en t h e in st r u m en t clu st er
det ect s t h a t t h e ign it ion swit ch is in t h e On posit ion .
Th er efor e, t h e in dica t or will a lwa ys be off wh en t h e
ign it ion swit ch is in a n y posit ion except On . Th e in di-
ca t or on ly illu m in a t es wh en it is swit ch ed t o gr ou n d
by t h e in st r u m en t clu st er cir cu it r y. Th e in st r u m en t
clu st er will t u r n on t h e wa sh er flu id in dica t or for t h e
followin g r ea son s:
•
B u lb Te s t
- E a ch t im e t h e ign it ion swit ch is
t u r n ed t o t h e On posit ion t h e br a ke wea r in dica t or is
illu m in a t ed by t h e in st r u m en t clu st er for a bou t t wo
secon ds a s a bu lb t est .
•
Wa s h e r F lu id Le v e l S w itc h In p u t
- E a ch t im e
t h e clu st er det ect s gr ou n d on t h e wa sh er flu id swit ch
sen se cir cu it (wa sh er flu id level swit ch closed =
wa sh er flu id level low) wh ile t h e ign it ion swit ch is in
t h e On posit ion , t h e wa sh er flu id in dica t or is illu m i-
n a t ed. Th e in dica t or r em a in s illu m in a t ed u n t il t h e
wa sh er flu id level swit ch in pu t t o t h e clu st er is a n
open cir cu it (wa sh er flu id level swit ch open = wa sh er
flu id level a ccept a ble), or u n t il t h e ign it ion swit ch is
t u r n ed t o t h e Off posit ion , wh ich ever occu r s fir st .
Th e in st r u m en t clu st er con t in u a lly m on it or s t h e
wa sh er flu id level swit ch t o det er m in e t h e level of
t h e wa sh er flu id. Th e in st r u m en t clu st er logic a pplies
a dela y st r a t egy t o t h is in pu t t o r edu ce t h e n ega t ive
effect t h a t flu id slosh in g wit h in t h e r eser voir ca n
h a ve on r elia ble in dica t or oper a t ion . Th e wa sh er
flu id level swit ch a n d cir cu it ca n be dia gn osed u sin g
con ven t ion a l
dia gn ost ic t ools
a n d
m et h ods.
F or
pr oper dia gn osis of t h e in st r u m en t clu st er cir cu it r y
t h a t con t r ols t h e wa sh er flu id in dica t or, a dia gn ost ic
sca n t ool is r equ ir ed. Refer t o t h e a ppr opr ia t e dia g-
n ost ic in for m a t ion .
WAT ER - I N - FU EL I N DI CAT OR
DESCRIPTION
A wa t er-in -fu el in dica t or is st a n da r d equ ipm en t in
a ll in st r u m en t clu st er s. Th e wa t er-in -fu el in dica t or is
loca t ed n ea r t h e lower edge of t h e in st r u m en t clu st er,
t o t h e left of t h e m u lt i-fu n ct ion in dica t or displa y. Th e
wa t er-in -fu el in dica t or con sist s of t h e In t er n a t ion a l
Con t r ol a n d Displa y Sym bol icon for “Wa t er In F u el”
im pr in t ed wit h in a r ect a n gu la r cu t ou t in t h e opa qu e
la yer of t h e in st r u m en t clu st er over la y. Th e da r k
ou t er la yer of t h e over la y pr even t s t h e in dica t or fr om
bein g clea r ly visible wh en it is n ot illu m in a t ed. An
a m ber Ligh t E m it t in g Diode (LE D) beh in d t h e cu t ou t
in t h e opa qu e la yer of t h e over la y ca u ses t h e icon t o
a ppea r silh ou et t ed a ga in st a n a m ber field t h r ou gh
t h e t r a n slu cen t ou t er la yer of t h e over la y wh en t h e
in dica t or is illu m in a t ed fr om beh in d by t h e LE D,
wh ich is solder ed on t o t h e in st r u m en t clu st er elec-
t r on ic cir cu it boa r d. Th e wa t er-in -fu el in dica t or is
ser viced a s a u n it wit h t h e in st r u m en t clu st er.
OPERATION
Th e wa t er-in -fu el in dica t or gives a n in dica t ion t o
t h e veh icle oper a t or wh en t h er e is excessive wa t er
VA
INSTRUMENT CLUSTER 8J - 29
Summary of Contents for 2006 Sprinter
Page 22: ...NOTES 14...
Page 23: ...7 0 DIAGNOSTIC INFORMATION AND PROCEDURES 15...
Page 256: ...NOTES 248...
Page 263: ...8 9 3 SWITCHES 8 9 4 SIREN C O M P O N E N T L O C A T I O N S 255 COMPONENT LOCATIONS...
Page 264: ...NOTES 256...
Page 278: ...C O N N E C T O R P I N O U T S 270 CONNECTOR PINOUTS...
Page 281: ...C O N N E C T O R P I N O U T S 273 CONNECTOR PINOUTS...
Page 283: ...C O N N E C T O R P I N O U T S 275 CONNECTOR PINOUTS...
Page 285: ...C O N N E C T O R P I N O U T S 277 CONNECTOR PINOUTS...
Page 291: ...C O N N E C T O R P I N O U T S 283 CONNECTOR PINOUTS...
Page 299: ...10 2 2 CAN BUS NETWORK S C H E M A T I C D I A G R A M S 291 SCHEMATIC DIAGRAMS...
Page 301: ...10 3 2 CABIN HEA TER MODULE CHM S C H E M A T I C D I A G R A M S 293 SCHEMATIC DIAGRAMS...
Page 303: ...10 4 INSTRUMENT CLUSTER S C H E M A T I C D I A G R A M S 295 SCHEMATIC DIAGRAMS...
Page 305: ...10 5 2 SLIDING AND REAR DOORS S C H E M A T I C D I A G R A M S 297 SCHEMATIC DIAGRAMS...
Page 307: ...10 6 VEHICLE THEFT SECURITY SYSTEM S C H E M A T I C D I A G R A M S 299 SCHEMATIC DIAGRAMS...
Page 308: ...10 7 RAIN SENSOR SYSTEM S C H E M A T I C D I A G R A M S 300 SCHEMATIC DIAGRAMS...
Page 312: ...Dealer Technical Operations 800 Chrysler Drive CIMS 486 02 76 Auburn Hills MI 48326 2757...
Page 316: ...NOTES iv...
Page 324: ...NOTES 8...
Page 325: ...7 0 DIAGNOSTIC INFORMATION AND PROCEDURES 9...
Page 398: ...8 2 CAB WSS C O M P O N E N T L O C A T I O N S 82 COMPONENT LOCATIONS...
Page 404: ...NOTES 88...
Page 406: ...Dealer Technical Operations 800 Chrysler Drive CIMS 486 02 76 Auburn Hills MI 48326 2757...
Page 418: ...NOTES xii...
Page 429: ...7 0 DIAGNOSTIC INFORMATION AND PROCEDURES 11...
Page 666: ...NOTES 248...
Page 669: ...8 4 SENSORS C O M P O N E N T L O C A T I O N S 251 COMPONENT LOCATIONS...
Page 670: ...C O M P O N E N T L O C A T I O N S 252 COMPONENT LOCATIONS 8 4 SENSORS Continued...
Page 671: ...8 5 SWITCHES C O M P O N E N T L O C A T I O N S 253 COMPONENT LOCATIONS...
Page 672: ...NOTES 254...
Page 682: ...C O N N E C T O R P I N O U T S 264 CONNECTOR PINOUTS...
Page 684: ...C O N N E C T O R P I N O U T S 266 CONNECTOR PINOUTS...
Page 686: ...C O N N E C T O R P I N O U T S 268 CONNECTOR PINOUTS...
Page 690: ...C O N N E C T O R P I N O U T S 272 CONNECTOR PINOUTS...
Page 692: ...NOTES 274...
Page 694: ...10 2 ENGINE CONTROL MODULE S C H E M A T I C D I A G R A M S 276 SCHEMATIC DIAGRAMS...
Page 695: ...11 0 CHARTS AND GRAPHS C H A R T S A N D G R A P H S 277 CHARTS AND GRAPHS...
Page 696: ...NOTES 278...
Page 698: ...Dealer Technical Operations 800 Chrysler Drive CIMS 486 02 76 Auburn Hills MI 48326 2757...
Page 700: ......
Page 704: ...Fig 2 FASTENER IDENTIFICATION 4 INTRODUCTION VA...
Page 705: ...Fig 3 FASTENER STRENGTH VA INTRODUCTION 5...
Page 708: ...Fig 4 METRIC CONVERSION CHART 8 INTRODUCTION VA...
Page 710: ...Fig 5 TORQUE SPECIFICATIONS 10 INTRODUCTION VA...
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Page 1078: ...Fig 1 WIRING DIAGRAM EXAMPLE 1 8W 01 2 8W 01 WIRING DIAGRAM INFORMA TION VA...
Page 1079: ...Fig 2 WIRING DIAGRAM EXAMPLE 2 VA 8W 01 WIRING DIAGRAM INFORMA TION 8W 01 3...
Page 1080: ...Fig 3 Wiring Diagram Symbols 8W 01 4 8W 01 WIRING DIAGRAM INFORMA TION VA...
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Page 1512: ...Fig 1 ENGINE COMPARTMENT LEFT FRONT 8W 91 14 8W 91 CONNECTOR GROUND SPLICE LOCA TION VA...
Page 1514: ...Fig 3 FRONT COMPONENTS 1 8W 91 16 8W 91 CONNECTOR GROUND SPLICE LOCA TION VA...
Page 1515: ...Fig 4 FRONT COMPONENTS 2 VA 8W 91 CONNECTOR GROUND SPLICE LOCA TION 8W 91 17...
Page 1516: ...Fig 5 FRONT COMPONENTS 3 8W 91 18 8W 91 CONNECTOR GROUND SPLICE LOCA TION VA...
Page 1517: ...Fig 6 FRONT COMPONENTS 4 VA 8W 91 CONNECTOR GROUND SPLICE LOCA TION 8W 91 19...
Page 1518: ...Fig 7 ENGINE COMPARTMENT LEFT 8W 91 20 8W 91 CONNECTOR GROUND SPLICE LOCA TION VA...
Page 1519: ...Fig 8 ENGINE COMPARTMENT REAR VA 8W 91 CONNECTOR GROUND SPLICE LOCA TION 8W 91 21...
Page 1520: ...Fig 9 INTERIOR LAMP SPLICES 8W 91 22 8W 91 CONNECTOR GROUND SPLICE LOCA TION VA...
Page 1521: ...Fig 10 ENGINE COMPARTMENT OVERVIEW VA 8W 91 CONNECTOR GROUND SPLICE LOCA TION 8W 91 23...
Page 1522: ...Fig 11 FUEL AND AIR COMPONENTS 8W 91 24 8W 91 CONNECTOR GROUND SPLICE LOCA TION VA...
Page 1523: ...Fig 12 ENGINE AND INJECTORS VA 8W 91 CONNECTOR GROUND SPLICE LOCA TION 8W 91 25...
Page 1524: ...Fig 13 ENGINE SENSORS AND INJECTORS 8W 91 26 8W 91 CONNECTOR GROUND SPLICE LOCA TION VA...
Page 1525: ...Fig 14 ENGINE VA 8W 91 CONNECTOR GROUND SPLICE LOCA TION 8W 91 27...
Page 1526: ...Fig 15 GLOW PLUGS AND FRONT ENGINE 8W 91 28 8W 91 CONNECTOR GROUND SPLICE LOCA TION VA...
Page 1527: ...Fig 16 TRANSMISSION VA 8W 91 CONNECTOR GROUND SPLICE LOCA TION 8W 91 29...
Page 1528: ...Fig 17 FRONT CABIN 8W 91 30 8W 91 CONNECTOR GROUND SPLICE LOCA TION VA...
Page 1529: ...Fig 18 BODY SPLICES VA 8W 91 CONNECTOR GROUND SPLICE LOCA TION 8W 91 31...
Page 1530: ...Fig 19 INSTRUMENT PANEL 8W 91 32 8W 91 CONNECTOR GROUND SPLICE LOCA TION VA...
Page 1531: ...Fig 20 CENTER STACK SWITCHES VA 8W 91 CONNECTOR GROUND SPLICE LOCA TION 8W 91 33...
Page 1532: ...Fig 21 INSTRUMENT PANEL SPLICES 8W 91 34 8W 91 CONNECTOR GROUND SPLICE LOCA TION VA...
Page 1533: ...Fig 22 INSTRUMENT PANEL AND SHIFTER VA 8W 91 CONNECTOR GROUND SPLICE LOCA TION 8W 91 35...
Page 1534: ...Fig 23 INTERIOR COMPONENTS 1 8W 91 36 8W 91 CONNECTOR GROUND SPLICE LOCA TION VA...
Page 1535: ...Fig 24 INTERIOR COMPONENTS 2 VA 8W 91 CONNECTOR GROUND SPLICE LOCA TION 8W 91 37...
Page 1536: ...Fig 25 INTERIOR COMPONENTS 3 8W 91 38 8W 91 CONNECTOR GROUND SPLICE LOCA TION VA...
Page 1537: ...Fig 26 INTERIOR COMPONENTS 4 VA 8W 91 CONNECTOR GROUND SPLICE LOCA TION 8W 91 39...
Page 1538: ...Fig 27 MIRRORS AND INTERIOR 8W 91 40 8W 91 CONNECTOR GROUND SPLICE LOCA TION VA...
Page 1539: ...Fig 28 FUSE BLOCK NO 1 VA 8W 91 CONNECTOR GROUND SPLICE LOCA TION 8W 91 41...
Page 1540: ...Fig 29 DASH INLINE CONNECTORS 8W 91 42 8W 91 CONNECTOR GROUND SPLICE LOCA TION VA...
Page 1541: ...Fig 30 AJAR SWITHES LIGHTER ROOF FAN VA 8W 91 CONNECTOR GROUND SPLICE LOCA TION 8W 91 43...
Page 1542: ...Fig 31 STEERING COLUMN AND PEDALS 8W 91 44 8W 91 CONNECTOR GROUND SPLICE LOCA TION VA...
Page 1543: ...Fig 32 STEERING SYSTEM VA 8W 91 CONNECTOR GROUND SPLICE LOCA TION 8W 91 45...
Page 1544: ...Fig 33 HVAC ASSEMBLY 8W 91 46 8W 91 CONNECTOR GROUND SPLICE LOCA TION VA...
Page 1545: ...Fig 34 RESTRAINTS VA 8W 91 CONNECTOR GROUND SPLICE LOCA TION 8W 91 47...
Page 1546: ...Fig 35 FUSE AND RELAY BLOCKS 8W 91 48 8W 91 CONNECTOR GROUND SPLICE LOCA TION VA...
Page 1547: ...Fig 36 UNDER DRIVER SEAT VA 8W 91 CONNECTOR GROUND SPLICE LOCA TION 8W 91 49...
Page 1548: ...Fig 37 INTRUSION SENSORS 8W 91 50 8W 91 CONNECTOR GROUND SPLICE LOCA TION VA...
Page 1549: ...Fig 38 ROOF INLINE CONNECTORS VA 8W 91 CONNECTOR GROUND SPLICE LOCA TION 8W 91 51...
Page 1550: ...Fig 39 ROOF A C UNIT 8W 91 52 8W 91 CONNECTOR GROUND SPLICE LOCA TION VA...
Page 1551: ...Fig 40 ROOF A C RELAYS AND MODULE VA 8W 91 CONNECTOR GROUND SPLICE LOCA TION 8W 91 53...
Page 1552: ...Fig 41 ROOF A C FUSES 8W 91 54 8W 91 CONNECTOR GROUND SPLICE LOCA TION VA...
Page 1553: ...Fig 42 INTERIOR LAMPS VA 8W 91 CONNECTOR GROUND SPLICE LOCA TION 8W 91 55...
Page 1554: ...Fig 43 POWER DOOR LOCKS 8W 91 56 8W 91 CONNECTOR GROUND SPLICE LOCA TION VA...
Page 1555: ...Fig 44 WINDOW MOTORS AND SPEAKERS VA 8W 91 CONNECTOR GROUND SPLICE LOCA TION 8W 91 57...
Page 1556: ...Fig 45 DOORS AND TURN SIGNALS 8W 91 58 8W 91 CONNECTOR GROUND SPLICE LOCA TION VA...
Page 1557: ...Fig 46 DOOR LOCK MOTOR AJAR SWITCH VA 8W 91 CONNECTOR GROUND SPLICE LOCA TION 8W 91 59...
Page 1558: ...Fig 47 UNDERBODY SPLICES 8W 91 60 8W 91 CONNECTOR GROUND SPLICE LOCA TION VA...
Page 1559: ...Fig 48 INTERIOR LAMPS ANTENNA VA 8W 91 CONNECTOR GROUND SPLICE LOCA TION 8W 91 61...
Page 1560: ...Fig 49 BRAKE SENSORS 8W 91 62 8W 91 CONNECTOR GROUND SPLICE LOCA TION VA...
Page 1561: ...Fig 50 INTERIOR BODY SPLICES VA 8W 91 CONNECTOR GROUND SPLICE LOCA TION 8W 91 63...
Page 1562: ...Fig 51 UNDERBODY 8W 91 64 8W 91 CONNECTOR GROUND SPLICE LOCA TION VA...
Page 1563: ...Fig 52 BODY GROUNDS AND AJAR SWITCHES VA 8W 91 CONNECTOR GROUND SPLICE LOCA TION 8W 91 65...
Page 1564: ...Fig 53 REAR LIGHTING 8W 91 66 8W 91 CONNECTOR GROUND SPLICE LOCA TION VA...
Page 1570: ......
Page 1652: ......
Page 1662: ......
Page 1667: ...Fig 5 05 FRAME DIMENSIONS 1 VA FRAME BUMPERS 13 5...
Page 1668: ...Fig 6 05 FRAME DIMENSIONS 2 13 6 FRAME BUMPERS VA...
Page 1669: ...Fig 7 FRAME DIMENSIONS VA FRAME BUMPERS 13 7...
Page 1676: ......
Page 1804: ...HYDRAULIC FLOW IN REVERSE FAILSAFE 21 66 AUTOMA TIC TRANSMISSION NAG1 SERVICE INFORMA TION VA...
Page 1805: ...HYDRAULIC FLOW IN REVERSE VA AUTOMA TIC TRANSMISSION NAG1 SERVICE INFORMA TION 21 67...
Page 1806: ...HYDRAULIC FLOW IN NEUTRAL DEFAULT 21 68 AUTOMA TIC TRANSMISSION NAG1 SERVICE INFORMA TION VA...
Page 1807: ...HYDRAULIC FLOW IN NEUTRAL VA AUTOMA TIC TRANSMISSION NAG1 SERVICE INFORMA TION 21 69...
Page 1809: ...HYDRAULIC FLOW IN DRIVE FAILSAFE VA AUTOMA TIC TRANSMISSION NAG1 SERVICE INFORMA TION 21 71...
Page 1810: ...HYDRAULIC FLOW IN DRIVE FIRST GEAR 21 72 AUTOMA TIC TRANSMISSION NAG1 SERVICE INFORMA TION VA...
Page 1812: ...HYDRAULIC FLOW IN DRIVE SECOND GEAR 21 74 AUTOMA TIC TRANSMISSION NAG1 SERVICE INFORMA TION VA...
Page 1814: ...HYDRAULIC FLOW IN DRIVE THIRD GEAR 21 76 AUTOMA TIC TRANSMISSION NAG1 SERVICE INFORMA TION VA...
Page 1816: ...HYDRAULIC FLOW IN DRIVE FOURTH GEAR 21 78 AUTOMA TIC TRANSMISSION NAG1 SERVICE INFORMA TION VA...
Page 1818: ...HYDRAULIC FLOW IN DRIVE FIFTH GEAR 21 80 AUTOMA TIC TRANSMISSION NAG1 SERVICE INFORMA TION VA...
Page 1933: ...Fig 16 VEHICLE LEAD DIAGNOSIS AND CORRECTION CHART VA TIRES WHEELS 22 11...
Page 1938: ......
Page 2032: ......
Page 2152: ......
Page 2156: ...Dealer Technical Operations 800 Chrysler Drive CIMS 486 02 76 Auburn Hills MI 48326 2757...
Page 2160: ...NOTES iv...
Page 2169: ...7 0 DIAGNOSTIC INFORMATION AND PROCEDURES 9...
Page 2288: ...NOTES 128...
Page 2290: ...NOTES 130...
Page 2294: ...NOTES 134...
Page 2295: ...10 0 SCHEMATIC DIAGRAMS S C H E M A T I C D I A G R A M S 135 SCHEMATIC DIAGRAMS...
Page 2296: ...NOTES 136...
Page 2298: ...11 2 TRANSMISSION TEMP SENSOR C H A R T S A N D G R A P H S 138 CHARTS AND GRAPHS...
Page 2300: ...Dealer Technical Operations 800 Chrysler Drive CIMS 486 02 76 Auburn Hills MI 48326 2757...