con n ect ed in ser ies bet ween t h e in st r u m en t clu st er
a n d gr ou n d. Th e sea t belt swit ch a n d t h e sea t belt
in dica t or dr iver cir cu it t o t h e in st r u m en t clu st er ca n
be dia gn osed u sin g con ven t ion a l dia gn ost ic t ools a n d
m et h ods. F or pr oper dia gn osis of t h e ACM, t h e a ir-
ba g (SRS) in dica t or, or t h e in st r u m en t clu st er cir-
cu it r y
t h a t
con t r ols
t h e
sea t belt
in dica t or,
a
dia gn ost ic sca n t ool is r equ ir ed. Refer t o t h e a ppr o-
pr ia t e dia gn ost ic in for m a t ion .
SPEEDOM ET ER
DESCRIPTION
A speedom et er is st a n da r d equ ipm en t on a ll in st r u -
m en t clu st er s. Th e speedom et er is loca t ed in t h e cen -
t er of t h e in st r u m en t
clu st er. Th e speedom et er
con sist s of a m ova ble ga u ge n eedle or poin t er con -
t r olled by t h e in st r u m en t clu st er cir cu it r y a n d a fixed
210 degr ee pr im a r y ou t er sca le on t h e ga u ge dia l fa ce
t h a t r ea ds left -t o-r igh t eit h er fr om “0” t o “100” m iles-
per-h ou r, or fr om “0” t o “180” kilom et er s-per-h ou r,
depen din g u pon t h e m a r ket for wh ich t h e veh icle is
m a n u fa ct u r ed. E a ch ver sion a lso h a s a secon da r y
in n er sca le on t h e ga u ge dia l fa ce t h a t pr ovides t h e
equ iva len t opposit e u n it s fr om t h e pr im a r y sca le.
Text a ppea r in g on t h e clu st er over la y n ea r t h e left
en d of ea ch sca le a bbr evia t es t h e u n it of m ea su r e,
eit h er “m ph ” or “km /h ”.
Th e speedom et er gr a ph ics a r e wh it e a ga in st a
bla ck field, m a kin g t h em clea r ly visible wit h in t h e
in st r u m en t clu st er in da yligh t . Wh en illu m in a t ed
fr om beh in d by t h e pa n el la m ps dim m er con t r olled
clu st er illu m in a t ion ligh t in g wit h t h e ext er ior la m ps
t u r n ed On , t h e wh it e gr a ph ics a ppea r a m ber. Th e
or a n ge ga u ge n eedle is in t er n a lly illu m in a t ed. Ga u ge
illu m in a t ion is pr ovided by Ligh t E m it t in g Diode
(LE D) u n it s solder ed on t o t h e in st r u m en t clu st er
elect r on ic cir cu it boa r d. Th e speedom et er is ser viced
a s a u n it wit h t h e in st r u m en t clu st er.
OPERATION
Th e speedom et er gives a n in dica t ion t o t h e veh icle
oper a t or of t h e veh icle r oa d speed. Th is ga u ge is con -
t r olled by t h e in st r u m en t clu st er cir cu it boa r d ba sed
u pon clu st er pr ogr a m m in g a n d elect r on ic m essa ges
r eceived by t h e clu st er fr om t h e Con t r oller An t i-lock
Br a ke (CAB) over t h e Con t r oller Ar ea Net wor k
(CAN) da t a bu s. Th e speedom et er is a n a ir cor e m a g-
n et ic u n it t h a t r eceives ba t t er y cu r r en t on t h e in st r u -
m en t
clu st er
elect r on ic cir cu it
boa r d
wh en
t h e
in st r u m en t clu st er det ect s t h a t t h e ign it ion swit ch is
in t h e On posit ion . Th e clu st er is pr ogr a m m ed t o
m ove t h e ga u ge n eedle ba ck t o t h e low en d of t h e
sca le a ft er t h e ign it ion swit ch is t u r n ed t o t h e Off
posit ion . Th e in st r u m en t clu st er cir cu it r y con t r ols
t h e ga u ge n eedle posit ion a n d pr ovides t h e followin g
fea t u r es:
•
Ve h ic le S p e e d Me s s a g e
- E a ch t im e t h e clu s-
t er r eceives a veh icle speed m essa ge fr om t h e CAB it
will ca lcu la t e t h e cor r ect veh icle speed r ea din g a n d
posit ion t h e ga u ge n eedle a t t h a t r ela t ive speed posi-
t ion on t h e ga u ge sca le. Th e ga u ge n eedle will con -
t in u e t o be posit ion ed a t t h e a ct u a l veh icle speed
posit ion on t h e ga u ge sca le u n t il t h e ign it ion swit ch
is t u r n ed t o t h e Off posit ion .
•
Co m m u n ic a tio n Erro r
- If t h e clu st er fa ils t o
r eceive a speedom et er m essa ge, it will h old t h e ga u ge
n eedle a t t h e la st in dica t ion for a bou t t h r ee secon ds,
or u n t il t h e ign it ion swit ch is t u r n ed t o t h e Off posi-
t ion , wh ich ever occu r s fir st . Aft er t h r ee secon ds, t h e
ga u ge n eedle will r et u r n t o t h e left en d of t h e ga u ge
sca le.
Th e CAB con t in u a lly m on it or s t h e fou r wh eel
speed sen sor s t o det er m in e t h e veh icle r oa d speed.
Th e CAB t h en sen ds t h e pr oper veh icle speed m es-
sa ges t o t h e in st r u m en t clu st er. F or pr oper dia gn osis
of t h e wh eel speed sen sor s, t h e CAB, t h e CAN da t a
bu s, or t h e elect r on ic m essa ge in pu t s t o t h e in st r u -
m en t clu st er t h a t con t r ol t h e speedom et er, a dia gn os-
t ic sca n t ool is r equ ir ed. Refer t o t h e a ppr opr ia t e
dia gn ost ic in for m a t ion .
TACH OM ET ER
DESCRIPTION
A t a ch om et er is st a n da r d equ ipm en t on a ll in st r u -
m en t clu st er s. Th e t a ch om et er is loca t ed t o t h e left of
t h e speedom et er, t o t h e left of cen t er in t h e in st r u -
m en t clu st er. Th e t a ch om et er con sist s of a m ova ble
ga u ge n eedle or poin t er con t r olled by t h e in st r u m en t
clu st er cir cu it r y a n d a fixed 45 degr ee sca le on t h e
ga u ge dia l fa ce t h a t r ea ds left -t o-r igh t fr om “0” t o “7”.
Th e t ext “r pm X 1000” im pr in t ed on t h e clu st er over-
la y n ea r t h e left en d of t h e ga u ge sca le iden t ifies t h a t
ea ch n u m ber on t h e t a ch om et er sca le is t o be m u lt i-
plied by 1000 r pm .
Th e t a ch om et er gr a ph ics a r e wh it e a ga in st a bla ck
field, m a kin g t h em clea r ly visible wit h in t h e in st r u -
m en t clu st er in da yligh t . Wh en illu m in a t ed fr om
beh in d by t h e pa n el la m ps dim m er con t r olled clu st er
illu m in a t ion ligh t in g wit h t h e ext er ior la m ps t u r n ed
On , t h e wh it e gr a ph ics a ppea r a m ber. Th e or a n ge
ga u ge n eedle is in t er n a lly illu m in a t ed. Ga u ge illu m i-
n a t ion is pr ovided by Ligh t E m it t in g Diode (LE D)
u n it s solder ed on t o t h e in st r u m en t clu st er elect r on ic
cir cu it boa r d. Th e t a ch om et er is ser viced a s a u n it
wit h t h e in st r u m en t clu st er.
OPERATION
Th e t a ch om et er gives a n in dica t ion t o t h e veh icle
oper a t or of t h e en gin e speed. Th is ga u ge is con t r olled
by t h e in st r u m en t clu st er cir cu it boa r d ba sed u pon
clu st er
pr ogr a m m in g
a n d
elect r on ic
m essa ges
VA
INSTRUMENT CLUSTER 8J - 25
Summary of Contents for 2006 Sprinter
Page 22: ...NOTES 14...
Page 23: ...7 0 DIAGNOSTIC INFORMATION AND PROCEDURES 15...
Page 256: ...NOTES 248...
Page 263: ...8 9 3 SWITCHES 8 9 4 SIREN C O M P O N E N T L O C A T I O N S 255 COMPONENT LOCATIONS...
Page 264: ...NOTES 256...
Page 278: ...C O N N E C T O R P I N O U T S 270 CONNECTOR PINOUTS...
Page 281: ...C O N N E C T O R P I N O U T S 273 CONNECTOR PINOUTS...
Page 283: ...C O N N E C T O R P I N O U T S 275 CONNECTOR PINOUTS...
Page 285: ...C O N N E C T O R P I N O U T S 277 CONNECTOR PINOUTS...
Page 291: ...C O N N E C T O R P I N O U T S 283 CONNECTOR PINOUTS...
Page 299: ...10 2 2 CAN BUS NETWORK S C H E M A T I C D I A G R A M S 291 SCHEMATIC DIAGRAMS...
Page 301: ...10 3 2 CABIN HEA TER MODULE CHM S C H E M A T I C D I A G R A M S 293 SCHEMATIC DIAGRAMS...
Page 303: ...10 4 INSTRUMENT CLUSTER S C H E M A T I C D I A G R A M S 295 SCHEMATIC DIAGRAMS...
Page 305: ...10 5 2 SLIDING AND REAR DOORS S C H E M A T I C D I A G R A M S 297 SCHEMATIC DIAGRAMS...
Page 307: ...10 6 VEHICLE THEFT SECURITY SYSTEM S C H E M A T I C D I A G R A M S 299 SCHEMATIC DIAGRAMS...
Page 308: ...10 7 RAIN SENSOR SYSTEM S C H E M A T I C D I A G R A M S 300 SCHEMATIC DIAGRAMS...
Page 312: ...Dealer Technical Operations 800 Chrysler Drive CIMS 486 02 76 Auburn Hills MI 48326 2757...
Page 316: ...NOTES iv...
Page 324: ...NOTES 8...
Page 325: ...7 0 DIAGNOSTIC INFORMATION AND PROCEDURES 9...
Page 398: ...8 2 CAB WSS C O M P O N E N T L O C A T I O N S 82 COMPONENT LOCATIONS...
Page 404: ...NOTES 88...
Page 406: ...Dealer Technical Operations 800 Chrysler Drive CIMS 486 02 76 Auburn Hills MI 48326 2757...
Page 418: ...NOTES xii...
Page 429: ...7 0 DIAGNOSTIC INFORMATION AND PROCEDURES 11...
Page 666: ...NOTES 248...
Page 669: ...8 4 SENSORS C O M P O N E N T L O C A T I O N S 251 COMPONENT LOCATIONS...
Page 670: ...C O M P O N E N T L O C A T I O N S 252 COMPONENT LOCATIONS 8 4 SENSORS Continued...
Page 671: ...8 5 SWITCHES C O M P O N E N T L O C A T I O N S 253 COMPONENT LOCATIONS...
Page 672: ...NOTES 254...
Page 682: ...C O N N E C T O R P I N O U T S 264 CONNECTOR PINOUTS...
Page 684: ...C O N N E C T O R P I N O U T S 266 CONNECTOR PINOUTS...
Page 686: ...C O N N E C T O R P I N O U T S 268 CONNECTOR PINOUTS...
Page 690: ...C O N N E C T O R P I N O U T S 272 CONNECTOR PINOUTS...
Page 692: ...NOTES 274...
Page 694: ...10 2 ENGINE CONTROL MODULE S C H E M A T I C D I A G R A M S 276 SCHEMATIC DIAGRAMS...
Page 695: ...11 0 CHARTS AND GRAPHS C H A R T S A N D G R A P H S 277 CHARTS AND GRAPHS...
Page 696: ...NOTES 278...
Page 698: ...Dealer Technical Operations 800 Chrysler Drive CIMS 486 02 76 Auburn Hills MI 48326 2757...
Page 700: ......
Page 704: ...Fig 2 FASTENER IDENTIFICATION 4 INTRODUCTION VA...
Page 705: ...Fig 3 FASTENER STRENGTH VA INTRODUCTION 5...
Page 708: ...Fig 4 METRIC CONVERSION CHART 8 INTRODUCTION VA...
Page 710: ...Fig 5 TORQUE SPECIFICATIONS 10 INTRODUCTION VA...
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Page 1078: ...Fig 1 WIRING DIAGRAM EXAMPLE 1 8W 01 2 8W 01 WIRING DIAGRAM INFORMA TION VA...
Page 1079: ...Fig 2 WIRING DIAGRAM EXAMPLE 2 VA 8W 01 WIRING DIAGRAM INFORMA TION 8W 01 3...
Page 1080: ...Fig 3 Wiring Diagram Symbols 8W 01 4 8W 01 WIRING DIAGRAM INFORMA TION VA...
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Page 1512: ...Fig 1 ENGINE COMPARTMENT LEFT FRONT 8W 91 14 8W 91 CONNECTOR GROUND SPLICE LOCA TION VA...
Page 1514: ...Fig 3 FRONT COMPONENTS 1 8W 91 16 8W 91 CONNECTOR GROUND SPLICE LOCA TION VA...
Page 1515: ...Fig 4 FRONT COMPONENTS 2 VA 8W 91 CONNECTOR GROUND SPLICE LOCA TION 8W 91 17...
Page 1516: ...Fig 5 FRONT COMPONENTS 3 8W 91 18 8W 91 CONNECTOR GROUND SPLICE LOCA TION VA...
Page 1517: ...Fig 6 FRONT COMPONENTS 4 VA 8W 91 CONNECTOR GROUND SPLICE LOCA TION 8W 91 19...
Page 1518: ...Fig 7 ENGINE COMPARTMENT LEFT 8W 91 20 8W 91 CONNECTOR GROUND SPLICE LOCA TION VA...
Page 1519: ...Fig 8 ENGINE COMPARTMENT REAR VA 8W 91 CONNECTOR GROUND SPLICE LOCA TION 8W 91 21...
Page 1520: ...Fig 9 INTERIOR LAMP SPLICES 8W 91 22 8W 91 CONNECTOR GROUND SPLICE LOCA TION VA...
Page 1521: ...Fig 10 ENGINE COMPARTMENT OVERVIEW VA 8W 91 CONNECTOR GROUND SPLICE LOCA TION 8W 91 23...
Page 1522: ...Fig 11 FUEL AND AIR COMPONENTS 8W 91 24 8W 91 CONNECTOR GROUND SPLICE LOCA TION VA...
Page 1523: ...Fig 12 ENGINE AND INJECTORS VA 8W 91 CONNECTOR GROUND SPLICE LOCA TION 8W 91 25...
Page 1524: ...Fig 13 ENGINE SENSORS AND INJECTORS 8W 91 26 8W 91 CONNECTOR GROUND SPLICE LOCA TION VA...
Page 1525: ...Fig 14 ENGINE VA 8W 91 CONNECTOR GROUND SPLICE LOCA TION 8W 91 27...
Page 1526: ...Fig 15 GLOW PLUGS AND FRONT ENGINE 8W 91 28 8W 91 CONNECTOR GROUND SPLICE LOCA TION VA...
Page 1527: ...Fig 16 TRANSMISSION VA 8W 91 CONNECTOR GROUND SPLICE LOCA TION 8W 91 29...
Page 1528: ...Fig 17 FRONT CABIN 8W 91 30 8W 91 CONNECTOR GROUND SPLICE LOCA TION VA...
Page 1529: ...Fig 18 BODY SPLICES VA 8W 91 CONNECTOR GROUND SPLICE LOCA TION 8W 91 31...
Page 1530: ...Fig 19 INSTRUMENT PANEL 8W 91 32 8W 91 CONNECTOR GROUND SPLICE LOCA TION VA...
Page 1531: ...Fig 20 CENTER STACK SWITCHES VA 8W 91 CONNECTOR GROUND SPLICE LOCA TION 8W 91 33...
Page 1532: ...Fig 21 INSTRUMENT PANEL SPLICES 8W 91 34 8W 91 CONNECTOR GROUND SPLICE LOCA TION VA...
Page 1533: ...Fig 22 INSTRUMENT PANEL AND SHIFTER VA 8W 91 CONNECTOR GROUND SPLICE LOCA TION 8W 91 35...
Page 1534: ...Fig 23 INTERIOR COMPONENTS 1 8W 91 36 8W 91 CONNECTOR GROUND SPLICE LOCA TION VA...
Page 1535: ...Fig 24 INTERIOR COMPONENTS 2 VA 8W 91 CONNECTOR GROUND SPLICE LOCA TION 8W 91 37...
Page 1536: ...Fig 25 INTERIOR COMPONENTS 3 8W 91 38 8W 91 CONNECTOR GROUND SPLICE LOCA TION VA...
Page 1537: ...Fig 26 INTERIOR COMPONENTS 4 VA 8W 91 CONNECTOR GROUND SPLICE LOCA TION 8W 91 39...
Page 1538: ...Fig 27 MIRRORS AND INTERIOR 8W 91 40 8W 91 CONNECTOR GROUND SPLICE LOCA TION VA...
Page 1539: ...Fig 28 FUSE BLOCK NO 1 VA 8W 91 CONNECTOR GROUND SPLICE LOCA TION 8W 91 41...
Page 1540: ...Fig 29 DASH INLINE CONNECTORS 8W 91 42 8W 91 CONNECTOR GROUND SPLICE LOCA TION VA...
Page 1541: ...Fig 30 AJAR SWITHES LIGHTER ROOF FAN VA 8W 91 CONNECTOR GROUND SPLICE LOCA TION 8W 91 43...
Page 1542: ...Fig 31 STEERING COLUMN AND PEDALS 8W 91 44 8W 91 CONNECTOR GROUND SPLICE LOCA TION VA...
Page 1543: ...Fig 32 STEERING SYSTEM VA 8W 91 CONNECTOR GROUND SPLICE LOCA TION 8W 91 45...
Page 1544: ...Fig 33 HVAC ASSEMBLY 8W 91 46 8W 91 CONNECTOR GROUND SPLICE LOCA TION VA...
Page 1545: ...Fig 34 RESTRAINTS VA 8W 91 CONNECTOR GROUND SPLICE LOCA TION 8W 91 47...
Page 1546: ...Fig 35 FUSE AND RELAY BLOCKS 8W 91 48 8W 91 CONNECTOR GROUND SPLICE LOCA TION VA...
Page 1547: ...Fig 36 UNDER DRIVER SEAT VA 8W 91 CONNECTOR GROUND SPLICE LOCA TION 8W 91 49...
Page 1548: ...Fig 37 INTRUSION SENSORS 8W 91 50 8W 91 CONNECTOR GROUND SPLICE LOCA TION VA...
Page 1549: ...Fig 38 ROOF INLINE CONNECTORS VA 8W 91 CONNECTOR GROUND SPLICE LOCA TION 8W 91 51...
Page 1550: ...Fig 39 ROOF A C UNIT 8W 91 52 8W 91 CONNECTOR GROUND SPLICE LOCA TION VA...
Page 1551: ...Fig 40 ROOF A C RELAYS AND MODULE VA 8W 91 CONNECTOR GROUND SPLICE LOCA TION 8W 91 53...
Page 1552: ...Fig 41 ROOF A C FUSES 8W 91 54 8W 91 CONNECTOR GROUND SPLICE LOCA TION VA...
Page 1553: ...Fig 42 INTERIOR LAMPS VA 8W 91 CONNECTOR GROUND SPLICE LOCA TION 8W 91 55...
Page 1554: ...Fig 43 POWER DOOR LOCKS 8W 91 56 8W 91 CONNECTOR GROUND SPLICE LOCA TION VA...
Page 1555: ...Fig 44 WINDOW MOTORS AND SPEAKERS VA 8W 91 CONNECTOR GROUND SPLICE LOCA TION 8W 91 57...
Page 1556: ...Fig 45 DOORS AND TURN SIGNALS 8W 91 58 8W 91 CONNECTOR GROUND SPLICE LOCA TION VA...
Page 1557: ...Fig 46 DOOR LOCK MOTOR AJAR SWITCH VA 8W 91 CONNECTOR GROUND SPLICE LOCA TION 8W 91 59...
Page 1558: ...Fig 47 UNDERBODY SPLICES 8W 91 60 8W 91 CONNECTOR GROUND SPLICE LOCA TION VA...
Page 1559: ...Fig 48 INTERIOR LAMPS ANTENNA VA 8W 91 CONNECTOR GROUND SPLICE LOCA TION 8W 91 61...
Page 1560: ...Fig 49 BRAKE SENSORS 8W 91 62 8W 91 CONNECTOR GROUND SPLICE LOCA TION VA...
Page 1561: ...Fig 50 INTERIOR BODY SPLICES VA 8W 91 CONNECTOR GROUND SPLICE LOCA TION 8W 91 63...
Page 1562: ...Fig 51 UNDERBODY 8W 91 64 8W 91 CONNECTOR GROUND SPLICE LOCA TION VA...
Page 1563: ...Fig 52 BODY GROUNDS AND AJAR SWITCHES VA 8W 91 CONNECTOR GROUND SPLICE LOCA TION 8W 91 65...
Page 1564: ...Fig 53 REAR LIGHTING 8W 91 66 8W 91 CONNECTOR GROUND SPLICE LOCA TION VA...
Page 1570: ......
Page 1652: ......
Page 1662: ......
Page 1667: ...Fig 5 05 FRAME DIMENSIONS 1 VA FRAME BUMPERS 13 5...
Page 1668: ...Fig 6 05 FRAME DIMENSIONS 2 13 6 FRAME BUMPERS VA...
Page 1669: ...Fig 7 FRAME DIMENSIONS VA FRAME BUMPERS 13 7...
Page 1676: ......
Page 1804: ...HYDRAULIC FLOW IN REVERSE FAILSAFE 21 66 AUTOMA TIC TRANSMISSION NAG1 SERVICE INFORMA TION VA...
Page 1805: ...HYDRAULIC FLOW IN REVERSE VA AUTOMA TIC TRANSMISSION NAG1 SERVICE INFORMA TION 21 67...
Page 1806: ...HYDRAULIC FLOW IN NEUTRAL DEFAULT 21 68 AUTOMA TIC TRANSMISSION NAG1 SERVICE INFORMA TION VA...
Page 1807: ...HYDRAULIC FLOW IN NEUTRAL VA AUTOMA TIC TRANSMISSION NAG1 SERVICE INFORMA TION 21 69...
Page 1809: ...HYDRAULIC FLOW IN DRIVE FAILSAFE VA AUTOMA TIC TRANSMISSION NAG1 SERVICE INFORMA TION 21 71...
Page 1810: ...HYDRAULIC FLOW IN DRIVE FIRST GEAR 21 72 AUTOMA TIC TRANSMISSION NAG1 SERVICE INFORMA TION VA...
Page 1812: ...HYDRAULIC FLOW IN DRIVE SECOND GEAR 21 74 AUTOMA TIC TRANSMISSION NAG1 SERVICE INFORMA TION VA...
Page 1814: ...HYDRAULIC FLOW IN DRIVE THIRD GEAR 21 76 AUTOMA TIC TRANSMISSION NAG1 SERVICE INFORMA TION VA...
Page 1816: ...HYDRAULIC FLOW IN DRIVE FOURTH GEAR 21 78 AUTOMA TIC TRANSMISSION NAG1 SERVICE INFORMA TION VA...
Page 1818: ...HYDRAULIC FLOW IN DRIVE FIFTH GEAR 21 80 AUTOMA TIC TRANSMISSION NAG1 SERVICE INFORMA TION VA...
Page 1933: ...Fig 16 VEHICLE LEAD DIAGNOSIS AND CORRECTION CHART VA TIRES WHEELS 22 11...
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Page 2032: ......
Page 2152: ......
Page 2156: ...Dealer Technical Operations 800 Chrysler Drive CIMS 486 02 76 Auburn Hills MI 48326 2757...
Page 2160: ...NOTES iv...
Page 2169: ...7 0 DIAGNOSTIC INFORMATION AND PROCEDURES 9...
Page 2288: ...NOTES 128...
Page 2290: ...NOTES 130...
Page 2294: ...NOTES 134...
Page 2295: ...10 0 SCHEMATIC DIAGRAMS S C H E M A T I C D I A G R A M S 135 SCHEMATIC DIAGRAMS...
Page 2296: ...NOTES 136...
Page 2298: ...11 2 TRANSMISSION TEMP SENSOR C H A R T S A N D G R A P H S 138 CHARTS AND GRAPHS...
Page 2300: ...Dealer Technical Operations 800 Chrysler Drive CIMS 486 02 76 Auburn Hills MI 48326 2757...