OPERATION
All of t h e cir cu it s en t er in g a n d lea vin g t h e fu se
block do so t h r ou gh t h e in st r u m en t pa n el wir e h a r-
n ess. In t er n a l con n ect ion of a ll of t h e fu se block cir-
cu it s is a ccom plish ed by a n in t r ica t e com bin a t ion of
h a r d wir in g a n d bu s ba r s. In t er n a l r ela ys a n d m icr o
pr ocessor s a llow t h e veh icle elect r on ics t o con t r ol
som e of t h e power dist r ibu t ion cir cu it s t h r ou gh ou t
t h e veh icle. Refer t o t h e Wir in g sect ion for com plet e
cir cu it dia gr a m s.
REMOVAL
(1) Discon n ect a n d isola t e t h e n ega t ive ba t t er y
ca ble.
(2) Rem ove fu se block cover by r ot a t in g lockin g
scr ew 90°.
(3) Rem ove t h e st eer in g colu m n cover. Refer t o t h e
Body sect ion for t h e pr ocedu r e.
(4) Un scr ew fu se block con n ect ion s a n d discon n ect
a ll elect r ica l con n ect or s fr om t h e fu se block.
(5) Rem ove t h e fu se block fr om t h e st eer in g col-
u m n .
INSTALLATION
(1) P osit ion t h e fu se block in t h e st eer in g colu m n .
(2) In st a ll fu se block con n ect ion s a n d con n ect a ll
elect r ica l con n ect or s on t h e fu se block.
(3) In st a ll t h e st eer in g colu m n cover. Refer t o t h e
Body sect ion for t h e pr ocedu r e.
(4) In st a ll fu se block cover by r ot a t in g lockin g
scr ew 90°.
(5) Con n ect t h e n ega t ive ba t t er y ca ble.
(6) Set t im e a n d r a dio st a t ion s.
FU SE BLOCK # 2
DESCRIPTION
An elect r ica l fu se block is con cea led u n der t h e
dr iver side fr on t sea t . Th e fu se block ser ves t o dis-
t r ibu t e elect r ica l cu r r en t t o m a n y of t h e elect r ica l
syst em s in t h e veh icle. Th e fu se block h ou ses bla de-
t ype m in i fu ses, bla de-t ype a u t om a t ic r eset t in g cir-
cu it
br ea ker s
a n d
In t er n a t ion a l
St a n da r ds
Or ga n iza t ion r ela ys. Addit ion a l pr ovision s a r e a va il-
a ble in t h e fu se block for a ddit ion a l fu ses a n d ISO
r ela ys.
Th e m olded pla st ic fu se block h ou sin g h a s a n in t e-
gr a l m ou n t in g br a cket t h a t is secu r ed wit h scr ews t o
t h e sea t ba se. Th e dr iver side sea t ba se a lso h a s a
sn a p-fit fu se a ccess pa n el t h a t ca n be r em oved for
ser vice of t h e fu ses a n d t h e r ela ys. A fin ger r ecess is
m olded in t o on e en d for ea sy r em ova l. A fu se la you t
m a p is m olded on t o t h e ba ck side of t h e pa n el t o
en su r e pr oper fu se iden t ifica t ion .
Th e fu se block is in t egr a l t o t h e body wir e h a r n ess.
If a n y in t er n a l cir cu it or t h e fu se block h ou sin g is
fa u lt y or da m a ged, t h e en t ir e fu se block a n d body
wir e h a r n ess u n it m u st be r epla ced.
OPERATION
All of t h e cir cu it s en t er in g a n d lea vin g t h e fu se
block do so t h r ou gh t h e body wir e h a r n ess. In t er n a l
con n ect ion of a ll of t h e fu se block cir cu it s is a ccom -
plish ed by a n in t r ica t e com bin a t ion of h a r d wir in g
a n d bu s ba r s.
POWER DI ST RI BU T I ON CEN -
T ER
DESCRIPTION
All of t h e elect r ica l cu r r en t dist r ibu t ed t h r ou gh ou t
t h is veh icle is dir ect ed t h r ou gh t h e P ower Dist r ibu -
t ion Cen t er (P DC). Th e m olded pla st ic P DC h ou sin g
is loca t ed in t h e left fr on t cor n er of t h e en gin e com -
pa r t m en t , on t h e ba t t er y posit ive ca ble. Th e P DC
h ou sin g h a s a m olded pla st ic cover t h a t slides over
t h e P DC h ou sin g. Th e P DC cover is ea sily open ed or
r em oved for ser vice a ccess.
Th e P DC u n it ca n n ot be r epa ir ed a n d is on ly ser-
viced a s a u n it wit h t h e h ea dla m p a n d da sh wir e
h a r n ess. If t h e in t er n a l cir cu it s or t h e P DC h ou sin g
a r e fa u lt y or da m a ged, t h e h ea dla m p a n d da sh wir e
h a r n ess u n it m u st be r epla ced.
OPERATION
All of t h e cu r r en t fr om t h e ba t t er y a n d t h e gen er-
a t or ou t pu t en t er s t h e P DC t h r ou gh t h e posit ive ba t -
t er y ca ble. Th e P DC cover is r em oved t o a ccess t h e
ba t t er y a n d gen er a t or ou t pu t con n ect ion B(+) t er m i-
n a l st u ds. In t er n a l con n ect ion of a ll of t h e P DC cir-
cu it s is a ccom plish ed by a n in t r ica t e com bin a t ion of
h a r d wir in g a n d bu s ba r s. Refer t o Wir in g Dia gr a m s
for t h e loca t ion of com plet e P DC cir cu it dia gr a m s.
POWER OU T LET
DESCRIPTION
Th e power ou t let is in st a lled in t h e in st r u m en t
pa n el a ccessor y swit ch pla t e, wh ich is loca t ed n ea r
t h e cen t er of t h e in st r u m en t pa n el. Th e power ou t let
ba se is secu r ed by a sn a p fit wit h in t h e in st r u m en t
pa n el. A pla st ic pr ot ect ive ca p sn a ps over t h e power
ou t let ba se wh en t h e power ou t let is n ot bein g u sed.
Wh ile t h e power ou t let is ver y sim ila r t o a ciga r
ligh t er ba se u n it , it does n ot in clu de t h e t wo sm a ll
spr in g-clip r et a in er s in side t h e bot t om of t h e r ecept a -
cle sh ell t h a t a r e u sed t o secu r e t h e ciga r ligh t er
h ea t in g elem en t t o t h e in su la t ed con t a ct .
Th e power ou t let r ecept a cle u n it a r e a va ila ble for
ser vice. Th e power
ou t let
r ecept a cle ca n n ot
be
VA
8W-97 POWER DISTRIBUTION
8W - 97 - 3
Summary of Contents for 2006 Sprinter
Page 22: ...NOTES 14...
Page 23: ...7 0 DIAGNOSTIC INFORMATION AND PROCEDURES 15...
Page 256: ...NOTES 248...
Page 263: ...8 9 3 SWITCHES 8 9 4 SIREN C O M P O N E N T L O C A T I O N S 255 COMPONENT LOCATIONS...
Page 264: ...NOTES 256...
Page 278: ...C O N N E C T O R P I N O U T S 270 CONNECTOR PINOUTS...
Page 281: ...C O N N E C T O R P I N O U T S 273 CONNECTOR PINOUTS...
Page 283: ...C O N N E C T O R P I N O U T S 275 CONNECTOR PINOUTS...
Page 285: ...C O N N E C T O R P I N O U T S 277 CONNECTOR PINOUTS...
Page 291: ...C O N N E C T O R P I N O U T S 283 CONNECTOR PINOUTS...
Page 299: ...10 2 2 CAN BUS NETWORK S C H E M A T I C D I A G R A M S 291 SCHEMATIC DIAGRAMS...
Page 301: ...10 3 2 CABIN HEA TER MODULE CHM S C H E M A T I C D I A G R A M S 293 SCHEMATIC DIAGRAMS...
Page 303: ...10 4 INSTRUMENT CLUSTER S C H E M A T I C D I A G R A M S 295 SCHEMATIC DIAGRAMS...
Page 305: ...10 5 2 SLIDING AND REAR DOORS S C H E M A T I C D I A G R A M S 297 SCHEMATIC DIAGRAMS...
Page 307: ...10 6 VEHICLE THEFT SECURITY SYSTEM S C H E M A T I C D I A G R A M S 299 SCHEMATIC DIAGRAMS...
Page 308: ...10 7 RAIN SENSOR SYSTEM S C H E M A T I C D I A G R A M S 300 SCHEMATIC DIAGRAMS...
Page 312: ...Dealer Technical Operations 800 Chrysler Drive CIMS 486 02 76 Auburn Hills MI 48326 2757...
Page 316: ...NOTES iv...
Page 324: ...NOTES 8...
Page 325: ...7 0 DIAGNOSTIC INFORMATION AND PROCEDURES 9...
Page 398: ...8 2 CAB WSS C O M P O N E N T L O C A T I O N S 82 COMPONENT LOCATIONS...
Page 404: ...NOTES 88...
Page 406: ...Dealer Technical Operations 800 Chrysler Drive CIMS 486 02 76 Auburn Hills MI 48326 2757...
Page 418: ...NOTES xii...
Page 429: ...7 0 DIAGNOSTIC INFORMATION AND PROCEDURES 11...
Page 666: ...NOTES 248...
Page 669: ...8 4 SENSORS C O M P O N E N T L O C A T I O N S 251 COMPONENT LOCATIONS...
Page 670: ...C O M P O N E N T L O C A T I O N S 252 COMPONENT LOCATIONS 8 4 SENSORS Continued...
Page 671: ...8 5 SWITCHES C O M P O N E N T L O C A T I O N S 253 COMPONENT LOCATIONS...
Page 672: ...NOTES 254...
Page 682: ...C O N N E C T O R P I N O U T S 264 CONNECTOR PINOUTS...
Page 684: ...C O N N E C T O R P I N O U T S 266 CONNECTOR PINOUTS...
Page 686: ...C O N N E C T O R P I N O U T S 268 CONNECTOR PINOUTS...
Page 690: ...C O N N E C T O R P I N O U T S 272 CONNECTOR PINOUTS...
Page 692: ...NOTES 274...
Page 694: ...10 2 ENGINE CONTROL MODULE S C H E M A T I C D I A G R A M S 276 SCHEMATIC DIAGRAMS...
Page 695: ...11 0 CHARTS AND GRAPHS C H A R T S A N D G R A P H S 277 CHARTS AND GRAPHS...
Page 696: ...NOTES 278...
Page 698: ...Dealer Technical Operations 800 Chrysler Drive CIMS 486 02 76 Auburn Hills MI 48326 2757...
Page 700: ......
Page 704: ...Fig 2 FASTENER IDENTIFICATION 4 INTRODUCTION VA...
Page 705: ...Fig 3 FASTENER STRENGTH VA INTRODUCTION 5...
Page 708: ...Fig 4 METRIC CONVERSION CHART 8 INTRODUCTION VA...
Page 710: ...Fig 5 TORQUE SPECIFICATIONS 10 INTRODUCTION VA...
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Page 1078: ...Fig 1 WIRING DIAGRAM EXAMPLE 1 8W 01 2 8W 01 WIRING DIAGRAM INFORMA TION VA...
Page 1079: ...Fig 2 WIRING DIAGRAM EXAMPLE 2 VA 8W 01 WIRING DIAGRAM INFORMA TION 8W 01 3...
Page 1080: ...Fig 3 Wiring Diagram Symbols 8W 01 4 8W 01 WIRING DIAGRAM INFORMA TION VA...
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Page 1512: ...Fig 1 ENGINE COMPARTMENT LEFT FRONT 8W 91 14 8W 91 CONNECTOR GROUND SPLICE LOCA TION VA...
Page 1514: ...Fig 3 FRONT COMPONENTS 1 8W 91 16 8W 91 CONNECTOR GROUND SPLICE LOCA TION VA...
Page 1515: ...Fig 4 FRONT COMPONENTS 2 VA 8W 91 CONNECTOR GROUND SPLICE LOCA TION 8W 91 17...
Page 1516: ...Fig 5 FRONT COMPONENTS 3 8W 91 18 8W 91 CONNECTOR GROUND SPLICE LOCA TION VA...
Page 1517: ...Fig 6 FRONT COMPONENTS 4 VA 8W 91 CONNECTOR GROUND SPLICE LOCA TION 8W 91 19...
Page 1518: ...Fig 7 ENGINE COMPARTMENT LEFT 8W 91 20 8W 91 CONNECTOR GROUND SPLICE LOCA TION VA...
Page 1519: ...Fig 8 ENGINE COMPARTMENT REAR VA 8W 91 CONNECTOR GROUND SPLICE LOCA TION 8W 91 21...
Page 1520: ...Fig 9 INTERIOR LAMP SPLICES 8W 91 22 8W 91 CONNECTOR GROUND SPLICE LOCA TION VA...
Page 1521: ...Fig 10 ENGINE COMPARTMENT OVERVIEW VA 8W 91 CONNECTOR GROUND SPLICE LOCA TION 8W 91 23...
Page 1522: ...Fig 11 FUEL AND AIR COMPONENTS 8W 91 24 8W 91 CONNECTOR GROUND SPLICE LOCA TION VA...
Page 1523: ...Fig 12 ENGINE AND INJECTORS VA 8W 91 CONNECTOR GROUND SPLICE LOCA TION 8W 91 25...
Page 1524: ...Fig 13 ENGINE SENSORS AND INJECTORS 8W 91 26 8W 91 CONNECTOR GROUND SPLICE LOCA TION VA...
Page 1525: ...Fig 14 ENGINE VA 8W 91 CONNECTOR GROUND SPLICE LOCA TION 8W 91 27...
Page 1526: ...Fig 15 GLOW PLUGS AND FRONT ENGINE 8W 91 28 8W 91 CONNECTOR GROUND SPLICE LOCA TION VA...
Page 1527: ...Fig 16 TRANSMISSION VA 8W 91 CONNECTOR GROUND SPLICE LOCA TION 8W 91 29...
Page 1528: ...Fig 17 FRONT CABIN 8W 91 30 8W 91 CONNECTOR GROUND SPLICE LOCA TION VA...
Page 1529: ...Fig 18 BODY SPLICES VA 8W 91 CONNECTOR GROUND SPLICE LOCA TION 8W 91 31...
Page 1530: ...Fig 19 INSTRUMENT PANEL 8W 91 32 8W 91 CONNECTOR GROUND SPLICE LOCA TION VA...
Page 1531: ...Fig 20 CENTER STACK SWITCHES VA 8W 91 CONNECTOR GROUND SPLICE LOCA TION 8W 91 33...
Page 1532: ...Fig 21 INSTRUMENT PANEL SPLICES 8W 91 34 8W 91 CONNECTOR GROUND SPLICE LOCA TION VA...
Page 1533: ...Fig 22 INSTRUMENT PANEL AND SHIFTER VA 8W 91 CONNECTOR GROUND SPLICE LOCA TION 8W 91 35...
Page 1534: ...Fig 23 INTERIOR COMPONENTS 1 8W 91 36 8W 91 CONNECTOR GROUND SPLICE LOCA TION VA...
Page 1535: ...Fig 24 INTERIOR COMPONENTS 2 VA 8W 91 CONNECTOR GROUND SPLICE LOCA TION 8W 91 37...
Page 1536: ...Fig 25 INTERIOR COMPONENTS 3 8W 91 38 8W 91 CONNECTOR GROUND SPLICE LOCA TION VA...
Page 1537: ...Fig 26 INTERIOR COMPONENTS 4 VA 8W 91 CONNECTOR GROUND SPLICE LOCA TION 8W 91 39...
Page 1538: ...Fig 27 MIRRORS AND INTERIOR 8W 91 40 8W 91 CONNECTOR GROUND SPLICE LOCA TION VA...
Page 1539: ...Fig 28 FUSE BLOCK NO 1 VA 8W 91 CONNECTOR GROUND SPLICE LOCA TION 8W 91 41...
Page 1540: ...Fig 29 DASH INLINE CONNECTORS 8W 91 42 8W 91 CONNECTOR GROUND SPLICE LOCA TION VA...
Page 1541: ...Fig 30 AJAR SWITHES LIGHTER ROOF FAN VA 8W 91 CONNECTOR GROUND SPLICE LOCA TION 8W 91 43...
Page 1542: ...Fig 31 STEERING COLUMN AND PEDALS 8W 91 44 8W 91 CONNECTOR GROUND SPLICE LOCA TION VA...
Page 1543: ...Fig 32 STEERING SYSTEM VA 8W 91 CONNECTOR GROUND SPLICE LOCA TION 8W 91 45...
Page 1544: ...Fig 33 HVAC ASSEMBLY 8W 91 46 8W 91 CONNECTOR GROUND SPLICE LOCA TION VA...
Page 1545: ...Fig 34 RESTRAINTS VA 8W 91 CONNECTOR GROUND SPLICE LOCA TION 8W 91 47...
Page 1546: ...Fig 35 FUSE AND RELAY BLOCKS 8W 91 48 8W 91 CONNECTOR GROUND SPLICE LOCA TION VA...
Page 1547: ...Fig 36 UNDER DRIVER SEAT VA 8W 91 CONNECTOR GROUND SPLICE LOCA TION 8W 91 49...
Page 1548: ...Fig 37 INTRUSION SENSORS 8W 91 50 8W 91 CONNECTOR GROUND SPLICE LOCA TION VA...
Page 1549: ...Fig 38 ROOF INLINE CONNECTORS VA 8W 91 CONNECTOR GROUND SPLICE LOCA TION 8W 91 51...
Page 1550: ...Fig 39 ROOF A C UNIT 8W 91 52 8W 91 CONNECTOR GROUND SPLICE LOCA TION VA...
Page 1551: ...Fig 40 ROOF A C RELAYS AND MODULE VA 8W 91 CONNECTOR GROUND SPLICE LOCA TION 8W 91 53...
Page 1552: ...Fig 41 ROOF A C FUSES 8W 91 54 8W 91 CONNECTOR GROUND SPLICE LOCA TION VA...
Page 1553: ...Fig 42 INTERIOR LAMPS VA 8W 91 CONNECTOR GROUND SPLICE LOCA TION 8W 91 55...
Page 1554: ...Fig 43 POWER DOOR LOCKS 8W 91 56 8W 91 CONNECTOR GROUND SPLICE LOCA TION VA...
Page 1555: ...Fig 44 WINDOW MOTORS AND SPEAKERS VA 8W 91 CONNECTOR GROUND SPLICE LOCA TION 8W 91 57...
Page 1556: ...Fig 45 DOORS AND TURN SIGNALS 8W 91 58 8W 91 CONNECTOR GROUND SPLICE LOCA TION VA...
Page 1557: ...Fig 46 DOOR LOCK MOTOR AJAR SWITCH VA 8W 91 CONNECTOR GROUND SPLICE LOCA TION 8W 91 59...
Page 1558: ...Fig 47 UNDERBODY SPLICES 8W 91 60 8W 91 CONNECTOR GROUND SPLICE LOCA TION VA...
Page 1559: ...Fig 48 INTERIOR LAMPS ANTENNA VA 8W 91 CONNECTOR GROUND SPLICE LOCA TION 8W 91 61...
Page 1560: ...Fig 49 BRAKE SENSORS 8W 91 62 8W 91 CONNECTOR GROUND SPLICE LOCA TION VA...
Page 1561: ...Fig 50 INTERIOR BODY SPLICES VA 8W 91 CONNECTOR GROUND SPLICE LOCA TION 8W 91 63...
Page 1562: ...Fig 51 UNDERBODY 8W 91 64 8W 91 CONNECTOR GROUND SPLICE LOCA TION VA...
Page 1563: ...Fig 52 BODY GROUNDS AND AJAR SWITCHES VA 8W 91 CONNECTOR GROUND SPLICE LOCA TION 8W 91 65...
Page 1564: ...Fig 53 REAR LIGHTING 8W 91 66 8W 91 CONNECTOR GROUND SPLICE LOCA TION VA...
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Page 1667: ...Fig 5 05 FRAME DIMENSIONS 1 VA FRAME BUMPERS 13 5...
Page 1668: ...Fig 6 05 FRAME DIMENSIONS 2 13 6 FRAME BUMPERS VA...
Page 1669: ...Fig 7 FRAME DIMENSIONS VA FRAME BUMPERS 13 7...
Page 1676: ......
Page 1804: ...HYDRAULIC FLOW IN REVERSE FAILSAFE 21 66 AUTOMA TIC TRANSMISSION NAG1 SERVICE INFORMA TION VA...
Page 1805: ...HYDRAULIC FLOW IN REVERSE VA AUTOMA TIC TRANSMISSION NAG1 SERVICE INFORMA TION 21 67...
Page 1806: ...HYDRAULIC FLOW IN NEUTRAL DEFAULT 21 68 AUTOMA TIC TRANSMISSION NAG1 SERVICE INFORMA TION VA...
Page 1807: ...HYDRAULIC FLOW IN NEUTRAL VA AUTOMA TIC TRANSMISSION NAG1 SERVICE INFORMA TION 21 69...
Page 1809: ...HYDRAULIC FLOW IN DRIVE FAILSAFE VA AUTOMA TIC TRANSMISSION NAG1 SERVICE INFORMA TION 21 71...
Page 1810: ...HYDRAULIC FLOW IN DRIVE FIRST GEAR 21 72 AUTOMA TIC TRANSMISSION NAG1 SERVICE INFORMA TION VA...
Page 1812: ...HYDRAULIC FLOW IN DRIVE SECOND GEAR 21 74 AUTOMA TIC TRANSMISSION NAG1 SERVICE INFORMA TION VA...
Page 1814: ...HYDRAULIC FLOW IN DRIVE THIRD GEAR 21 76 AUTOMA TIC TRANSMISSION NAG1 SERVICE INFORMA TION VA...
Page 1816: ...HYDRAULIC FLOW IN DRIVE FOURTH GEAR 21 78 AUTOMA TIC TRANSMISSION NAG1 SERVICE INFORMA TION VA...
Page 1818: ...HYDRAULIC FLOW IN DRIVE FIFTH GEAR 21 80 AUTOMA TIC TRANSMISSION NAG1 SERVICE INFORMA TION VA...
Page 1933: ...Fig 16 VEHICLE LEAD DIAGNOSIS AND CORRECTION CHART VA TIRES WHEELS 22 11...
Page 1938: ......
Page 2032: ......
Page 2152: ......
Page 2156: ...Dealer Technical Operations 800 Chrysler Drive CIMS 486 02 76 Auburn Hills MI 48326 2757...
Page 2160: ...NOTES iv...
Page 2169: ...7 0 DIAGNOSTIC INFORMATION AND PROCEDURES 9...
Page 2288: ...NOTES 128...
Page 2290: ...NOTES 130...
Page 2294: ...NOTES 134...
Page 2295: ...10 0 SCHEMATIC DIAGRAMS S C H E M A T I C D I A G R A M S 135 SCHEMATIC DIAGRAMS...
Page 2296: ...NOTES 136...
Page 2298: ...11 2 TRANSMISSION TEMP SENSOR C H A R T S A N D G R A P H S 138 CHARTS AND GRAPHS...
Page 2300: ...Dealer Technical Operations 800 Chrysler Drive CIMS 486 02 76 Auburn Hills MI 48326 2757...