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DOD Technologies ChemLogic 1, User Manual

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DOD Technologies ChemLogic 1 User Manual Download Page 6

C L 1   U S E R S   G U I D E  

 

D O D   T E C H N O L O G I E S ,     I N C  

 

Rev 10.07

 

 

Page 1

 

 

IMPORTANT 

 

Only trained operators must be allowed to work on the Cl1. 

 

 

ELECTRICAL HAZARD 

The CL1 may only be serviced by trained service personnel.  

Contact the manufacturer for more information 

.  

Be sure to read this manual in its entirety before installing and operating the CL1.  Contact the 
manufacturer with any questions regarding the installation or use of the CL1. 

 
 
 

 

 

IMPORTANT

 : Read Appendix G before handling ChemLogic Cassettes.  

Summary of Contents for ChemLogic 1

Page 1: ...ChemLogic 1 Single Point Continuous Gas Monitor User s Manual...

Page 2: ...mLogic 1 CL1 Complies with the requirements of the Directives Machinery Directive 98 37 EC amended Low Voltage Directive 2006 95 EC Electromagnetic Compatibility Directive 2004 108 EC Standards consid...

Page 3: ...ChemLogic1User sManual Default Passwords Setup Menu 0 Service Menu 1234 DOD Technologies INC www dodtec com 740 McArdle Dr Unit C Crystal Lake IL 60014 Phone 815 788 5200 Fax 815 788 5300...

Page 4: ...Exhaust tubing 8 3 5 A C Power 8 3 6 Output Wiring 8 CHAPTER 4 SETUP CONFIGURATION 9 CHAPTER 4 SETUP CONFIGURATION 10 CHAPTER 5 BASIC OPERATION 11 5 1 Using the keypad 11 5 2 Alarm Fault screens 12 C...

Page 5: ...vice Door Access 24 6 3 ChemLogic Paper tape 25 ChemLogic Paper Tape Path 25 6 4 End of line particulate filters 26 6 4 End of line particulate filters 27 6 5 Flow adjustment 27 6 6 Micro Secure Digit...

Page 6: ...RICAL HAZARD The CL1 may only be serviced by trained service personnel Contact the manufacturer for more information Be sure to read this manual in its entirety before installing and operating the CL1...

Page 7: ...ne maintenance and service can be performed quickly and easily The CL1 uses DOD Technologies ChemLogic paper tape technology for fast and accurate gas detection 1 2 Sampling and Monitoring The system...

Page 8: ...ake up Reel ChemLogic paper tapes are accessed by opening the maintenance door Refer to chapter 6 regarding tape installation replacement 2 1 4 Gas Inlet Exhaust The gas being monitored flows through...

Page 9: ...intenance area allows easy access for changing ChemLogic tape in the CL1 Figure 2 2 shows the internal layout with the access panel open See section 6 3 for tape installation Figure 2 2 2 3 Internal L...

Page 10: ...uses a SD card to store historical information including concentration logging event history configuration information and TWA data SD cards may be purchased through DOD Technologies see Appendix A In...

Page 11: ...r than Diisocyanates Diisocyanates have a 6 maximum sample line Using the shortest possible sample line length will reduce transport times and increase the response time of the CL1 A C power is requir...

Page 12: ...C L 1 U S E R S G U I D E D O D T E C H N O L O G I E S I N C Rev 10 07 Page 7 Figure 3 1...

Page 13: ...a maximum length of 25ft Polyethylene is recommended although polypropylene or Teflon may also be used Exhaust tubing may be purchased from DOD technologies see appendix A 3 5 A C Power A 6ft power c...

Page 14: ...S G U I D E D O D T E C H N O L O G I E S I N C Rev 10 07 Page 9 See Appendix B for a listing of output module connections DANGER Before doing any wiring modifications be sure that power to the CL18 i...

Page 15: ...s the specifications for each gas 4 ___ Alarm level settings section 5 4 e 5 ___ Latching relays section 5 5 c 6 ___ Energized Relays section 5 5 e 7 ___ Idle Timeout section 5 5 f 8 ___ Testing Conta...

Page 16: ...screens for editing 2 The arrow keys on the sides of the display referred to as soft keys are used only when associated with a button on a screen The use of these keys varies from screen to screen se...

Page 17: ...5 2 Each of these screens work in a similar manner Figure 5 2 The arrow next to the upper left soft key indicates to press that key to view the full log When the soft key is pressed a screen similar...

Page 18: ...reaches 0 the Main Menu section 5 4 appears otherwise after a timeout the system will automatically start analysis section 5 4 a 5 4 Main Menu Once the CL1 is configured the main menu contains all th...

Page 19: ...isplay a screen showing the current alarm messages Analysis remains active while this screen is displayed If alarms are active they may be cleared by pressing F4 see alarm screen operation in section...

Page 20: ...lose the gate When a new Chemlogic tape is loaded press the RESET soft key to reset the counter for a new tape The tape windows remaining displays the number of tape advances expected before the tape...

Page 21: ...ssages shown in the history log cannot be cleared or acknowledged The most recent 128 messages are contained in the history log The ESC key will return to the main menu Figure 5 12 5 4 g Test Alarms F...

Page 22: ...NIMUM time each cycle will take regardless of whether gas is detected or not The maximum time of the cycle is the normal cycle time of the CL1 tape being used normally approx 54 minutes Enter the of m...

Page 23: ...this time no analysis is done WARNING When tape saver mode is active the actual gas concentration may not be displayed Anytime the counter in seconds see figure 5 16 is counting down to zero NO ANALYS...

Page 24: ...to the disabled pump will appear in the lower left corner of the analysis screen See section 5 4 b Disabling both pumps will trigger a critical system fault and prevent analysis mode Figure 5 18 5 5...

Page 25: ...ted level The adjusted value is automatically saved each time the or soft key is used The new values are permanently stored in the CL1 and used in the 4 20ma scaling for gas concentrations Figure 5 22...

Page 26: ...C L 1 U S E R S G U I D E D O D T E C H N O L O G I E S I N C Rev 10 07 Page 21 Figure 5 25...

Page 27: ...ndicating that the process is complete Figure 5 26 5 6 c Passwords Figure 5 27 This screen is used to change the passwords for both the Setup Menu and Service menu A password of 0 will disable the pas...

Page 28: ...the date time occurred and the date time cleared as separate entries In the Event Alarm History on the Main Menu Section 5 4 f it is not possible to clear the history By using this screen the history...

Page 29: ...s on the side of the CL1 as shown in Figure 6 1 to open the service door When service is complete be sure to close the service door and secure all latches on the side of the unit Then reinstall the se...

Page 30: ...rmation ChemLogic Paper Tape Path Figure 6 2 A Review the paper tape path shown in figure 6 2 B Open the maintenance door Section 6 1 C Select Gate Tape from the main menu Section 5 4 d D Scroll down...

Page 31: ...h the system as shown in figure 6 2 M Verify the tape position on all rollers before proceeding N Remove the cover off 1 of the adhesive strips on the take up reel cover O Press the tape onto the adhe...

Page 32: ...e 60009 Housing 60010 membrane HF Hydrogen Flouride 1 Month membrane 60009 Housing 60010 membrane BF3 Boron Triflouride 1 Month membrane 60009 Housing 60010 membrane HBR Hydrogen Bromide 1 Month membr...

Page 33: ...ll SD cards before use with the FAT16 format See Appendix F 3 6 4 End of line particulate filters Appendix F details the data stored on the SD card and how to access it on a personal computer 6 7 Fuse...

Page 34: ...apter 7 Service Support For information on service and support for your CL1 contact DOD Technologies INC using the information below Phone Support M F 8am 5pm Central Time Zone 815 788 5200 Service Ce...

Page 35: ...200 020 CL1 ChemLogic Tape Phosgene 60 days 780248 Disposable non corrosive end of line filters Hydrides Phosgene 60009 Filter housing for use with Teflon membranes for Mineral Acid units 60010 Teflo...

Page 36: ...ormally Open H 4 20 ma Positive 500 ohm max impedance J Ground K 4 20 ma Negative 500 ohm max impedance L Gas Alarm Level 2 Normally Closed M Gas Alarm Level 2 Common N External Fault Alarm Reset Mome...

Page 37: ...ture 0 to 40 Degrees Celcius Flow Sample Tubing FEP OD x 1 8 ID 150 ft Max Diisocyanates 6 Maximum FEP OD Exhaust Tubing OD x 3 16 ID Polypropylene Pumps 50 duty cycle long life 2 Electrical Power 3 A...

Page 38: ...Fault Motor did not leave home Make sure that all wires coming from the HMI to the motor are fully inserted Grey Q12 and black ground Verify belts are all connected and cam is greased If these steps d...

Page 39: ...c Auto Cal Failure Optics Dirty See manual appendix H for cleaning instructions and add a filter to inlet if possible Also re adjust optics make sure fresh tape is inserted and gate is closed Then go...

Page 40: ...anual appendix H for cleaning instructions and add a filter to inlet if possible If problem persists contact DOD 815 788 5200 51 Flow Failure 2 L Optics Orifice Dirty See manual appendix H for cleanin...

Page 41: ...H2S ppm 10 0 5 20 0 2 10 20 1 300 020 Hydrides H2S H2S ppb 10000 12 5 90 10 25 50 1 300 020 Hydrides H2S H2S ppb 10000 50 500 13 3 100 200 1 300 020 Hydrides H2S LL H2S ppb 10000 50 1500 13 3 100 200...

Page 42: ...created each day be sure that the Date Time are set correctly Section 5 5 e Figure F 1 F 1 Concentration Log Files YYMMDD CSV Whenever the concentration detected exceeds the preset alarm level in the...

Page 43: ...a Windows based PC Formatting the disk in a MS Windows based PC 1 Insert the Micro SD card into the SD Card adapter included 2 Insert the SD card adapter into the correct drive slot on the computer 3...

Page 44: ...Figure 2 2 Use the down arrow key to scroll down to the menu item Removable Media shown in figure 2 3 Figure 2 3 Use the ENTER key to display the contents of the Micro SD card as shown in figure 2 4 F...

Page 45: ...to hazardous chemicals under normal use Material Safety Data Sheets MSDS are not required ChemLogic cassettes are non toxic and require no special precautions for protection However contact with skin...

Page 46: ...evels Basic Optics Cleaning 1 Exit analysis mode and open the gate and remove the tape 2 Power down the CL1 3 Use a canned air source to blow into the sample tube inlet as shown in the figure 1 Figure...

Page 47: ...f the optics Channel 2 is 2nd closest opening to the CL1 as shown in Figure 4 Use the canned air tube to direct flow to both the top and bottom of the optics block Figure 4 NOTE There are two versions...

Page 48: ...on of software you may be asked to calibrate while exiting the Gate and Tape mode If this occurs press the Cancel or NO choice 9 Enter Optic Calib mode 10 The upper DAC value will be 255 if a High Bac...

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