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16 

CLEANING 
 

1.  If necessary, use a mild cleanser to remove 

rust preventive coating applied to exposed 
bare metal surfaces. 

Do not use volatile solvents such as 
gasoline or benzene. 

 
 

FLOOR INSTALLATION 

 

1.  Before  placing  the  machine  down,  install  one 

leveling screw and nut into each base foot pad. 
Then: (a) adjust the leveling screws to extend 
approximately 13 mm through the mounting pad; 
(b) tighten the jam nuts; (c) just before lowering 
to the floor, place a foot pad under each leveling 
screw.  Now  lower  the  machine  in  the  desired 
location. 

2.  Place a machinist’s level on the bracket in the 

front of the vise. Adjust the leveling screws until 
the machine is level and weight bears evenly on 
all mounting pads. 

3.  Place the level front to back on the fixed vise 

bed and adjust. Again, weight must bear evenly 
on all foot pads. 

4.  Now  adjust  the  leveling  screws  to  make  the 

front of the machine 0,4 mm lower than the rear. 

5.  Install  anchoring  bolts  through  the  base  pad 

holes  (those  who  have  a  hole)  next  to  the 
leveling screws. 

6.  Remove  the  protective  shipping  bracket 

installed between the saw head and the base 
frame.  Keep  this  bracket  in  case  machine 
needs to move later. 

7.  Install  roller  stock  conveyor  at  the  rear  of  the 

machine,  approximately  1  meter  from  the 
machine.  Anchor  the  conveyor  to  prevent 
moving. 

 

Conveyors  are  not  attached  to  the 
machine  and  should  be  anchored 
separately. 

 

 
 

ELECTRICAL INSTALLATION 
 

 

Electrical  installation  must  be  made  by 
authorized electrical personnel only. 

 

1.  Refer to the machine specification plate on the 

saw  base  to  verify  that  the  electrical  supply 
circuit meets the voltage, phase, frequency and 
amperage requirements listed. The basic data 
is  reproduced  on  the  manual’s  introductory 
page. 

2.  The electrical supply to this machine must be a 

dedicated circuit. 
 

 

Electrical Enclosure 

 

1.  The  main  enclosure  is  combined  with  the 

operator’s  control  panel  on  the  front  of  the 
machine. Power is connected to this enclosure. 

2.  The  following  are  important  disconnect 

precautions: 

 

The disconnect switch must be in the “ON” 
position before the machine will operate. 
Turning “OFF” the disconnect switch will 
shut down the machine. 

 

The  enclosure  must  be  closed  and  the 
appropriate  securing  screws  must  be  in 
place  before  starting  the  machine 
operation. 

 

3.  Turn the disconnect switch on the enclosure to 

“OFF”.  Then:  (a)  use  the  keys  found  in  the 
toolbox and unlock the enclosure at the left door 
edge and open the door; (b) familiarize yourself 
with  the  operation  of  the  disconnect  switch 
operating  handle,  door  interlock,  and  switch 
drive dog operations. 

4.  Find the hole for the cable connector under the 

transformer. Then: (a) bring the power wiring L1, 
L2, L3 and Ground through the connector into 
the enclosure. 

5.  Bring the power cable leads to the terminal strip 

at the bottom of the panel. Then: (a) connect L1, 
L2  and  L3  to  their  respective  terminals;  (b) 
connect the ground wire to the ground strip. 

6.  Make  sure  to  place  the  operating  shaft  and 

operating handle of the disconnect switch in the 
“OFF” position. Then: (a) close the door of the 
enclosure with the keys; (b) now turn “ON” the 
electrical supply and the disconnect switch (no 
action  will  occur  until  the 

Hydraulic  Start

 

button on the control panel has been pushed. 

 

DO NOT start the machine hydraulics until 
the  following  “Preparations  for  use” 
procedures have been performed. 

 

 

Summary of Contents for C-3028NC Boxed

Page 1: ...Utility Line Models Metal Cutting Band Sawing Machine May 2018 C 3028NC BOXED C 4033NC C 420NC BOXED C 5650NC C 560NC C 6260NC Instruction Manual...

Page 2: ......

Page 3: ......

Page 4: ...he time this manual was approved for printing The DoALL Company whose policy is one of continuous improvement reserves the right however to change specifications or design at any time without notice i...

Page 5: ...or workstation 21 25 Setup for creating jobs 25 26 Machine preparation 26 27 Band speed range 27 Left saw guide arm adjustment 27 Feed force adjustment 27 28 Feed rate 28 Head elevation and sensing ar...

Page 6: ...switches or buttons with wet hands 8 Turn power off before servicing cleaning or maintenance 9 Wear gloves when replacing the saw blade removing chips replacing cutting fluid or when moving material 1...

Page 7: ...3 7 KW 5 5 7 5 KW Main Drive Belt 3V425X2 3V425X2 3V425X2 3V530X2 Band Brush Belt M40 M40 M40 M46 Hydraulic Pump Motor 0 75 KW 0 75 KW 0 75 KW 0 75 kW Coolant Pump Motor 0 18 KW 0 18 KW 0 18 KW 0 18 K...

Page 8: ...KW 7 5 KW 5 5 KW Main Drive Belt 3V530X2 3V530X2 3V530X2 3V530X2 Band Brush Belt M46 M46 M56 M56 Hydraulic Pump Motor 1 5 kW 1 5 kW 2 25 KW 1 5 KW Coolant Pump Motor 0 18 KW 0 18 KW 0 18 KW 0 18 KW B...

Page 9: ...650NC C 560NC C 6260NC A 2 750 mm 2 980 mm 2 980 mm 3 000 mm 2 850 mm 2850 mm B 600 mm 600 mm 600 mm 600 mm 600 mm 600 mm C 3 160 mm 3 420 mm 3 680 mm 3 980 mm 4 760 mm 4700 mm D 1 060 mm 1 170 mm 1 2...

Page 10: ...5 MACHINE DIMENSIONS INSTALLATION DIMENSIONS continued Dimensions C 3028NC Boxed C 420NC boxed A 2940 mm 3270 mm B 790 mm 830 mm C 3950 mm 4355 mm D 1060 mm 1095 mm E 950 mm 950 mm...

Page 11: ...6 MACHINE DIMENSIONS Continued C 3028NC DIMENSIONS...

Page 12: ...7 MACHINE DIMENSIONS Continued C 3028NC Boxed DIMENSIONS...

Page 13: ...8 MACHINE DIMENSIONS Continued C 4033NC DIMENSIONS...

Page 14: ...9 MACHINE DIMENSIONS Continued C 420NC DIMENSIONS...

Page 15: ...10 MACHINE DIMENSIONS Continued C 420NC BOXED DIMENSIONS...

Page 16: ...11 MACHINE DIMENSIONS Continued C 5650NC DIMENSIONS...

Page 17: ...12 MACHINE DIMENSIONS Continued C 560NC DIMENSIONS...

Page 18: ...13 MACHINE DIMENSIONS Continued C 6260NC DIMENSIONS...

Page 19: ...14 MACHINE FEATURES...

Page 20: ...Claim procedures are listed on the manual s inside front cover LIFTING NEVER lift the machine by its sawing head 1 The chart below shows the recommended capacities for lifting the machine C 3028NC C 4...

Page 21: ...lectrical supply circuit meets the voltage phase frequency and amperage requirements listed The basic data is reproduced on the manual s introductory page 2 The electrical supply to this machine must...

Page 22: ...be rechecked as start up proceeds 3 Turn on the electrical supply and turn the machine disconnect switch to the ON position For information on using the controls for the following steps see the OPERA...

Page 23: ...d the app will calculate useful custom sawing information For example cutting speed rate and feed etc At the same time it tells you which blade type and pitch is most suitable for the job Including Do...

Page 24: ...tton to start the hydraulic system Push the lower red button to stop the hydraulic system 4 Band Drive Start Stop Push the upper green button to start the band drive Push the lower red button to stop...

Page 25: ...n the front vise is clamping the yellow light shines 13 Saw Head Down When this button is pushed and held the saw head lowers Release the button to stop movement When the saw head reaches the lower li...

Page 26: ...ctor to OFF releases band tension and enables saw band removal or installation The HOLD setting stops band tension cylinder movement and allows operator to position the saw band over the band wheels T...

Page 27: ...ation mode Press the AUTO key for entering automatic mode 7 FN function Pressing this key will take the operator to other screens as described earlier 8 Displays the current date 9 COOLANT When the ma...

Page 28: ...information on this screen 9 HOME If power has been interrupted cut lengths are inaccurate an auto cycle alarm is indicated or auto cycle fails to initiate the index vise may need to have a ZERO SET...

Page 29: ...ection Mode Select Screen Number in text refers to identical number on illustration 1 2 3 7 6 5 4 Mode Select Screen 1 Material Choose the material mode operation between BUNDLE or SINGLE When BUNDLE...

Page 30: ...eters Use EXTREME CAUTION when changing any parameters as undesirable results may occur 2 Use the password 11111111 to gain access to the parameter list 3 Keep in mind that certain items have limits o...

Page 31: ...ulic start button Then a push and hold the saw head up button and allow the head to rise to its maximum height b turn the band tension selector to OFF this moves the idler band wheel to the right 2 Op...

Page 32: ...elt 6 Flip the cover up and engage the clip and install the screws LEFT SAW GUIDE ARM ADJUSTMENT The right saw guide arm cannot be adjusted 1 The left saw guide arm moves along the slide bar to accomm...

Page 33: ...e sensing arm works in conjunction with the head clear limit switch to assure the saw head is raised sufficiently above existing stock so that automatic indexing or manual stock positioning can be acc...

Page 34: ...e 2 Coolant flow is started by a pushing the hydraulic start button b turning the coolant selector to I or AUTO c tur all the coolant valves on until fluids completely shrouds the saw band 3 Check the...

Page 35: ...y accomplished by manually jogging the stack 2 Proper stacking of round stock is important because saw band breakage may occur if round nested pieces slip or spin during sawing 3 There are two 2 worka...

Page 36: ...ommodate the material to be cut 2 Adjust the vise location pins per the size of the material to be cut 3 Remove or add the fixed vise filler plates per the size of the material to be cut 4 Verify or a...

Page 37: ...d rate and feed force at any time during the sawing process DO NOT remove any cut off parts until they are away from the saw band or the saw band must be stopped completely For future reference keep a...

Page 38: ...cification chart Drain change and refill after first three months every six months thereafter Do not overfill Fill until above red line on side gauge CHANGE AFTER INITIAL THREE AND FURTHER SIX MONTHS...

Page 39: ...34 LUBRICATION DIAGRAM...

Page 40: ...the cover back up and engage the clip and install the screws HYDRAULIC SYSTEM 1 The machine s hydraulic reservoir capacity depends on machine model Check the oil level daily by referring to the side...

Page 41: ...ier use 3 Use a shovel scoop or rake to remove accumulated metal chips or other waste materials from the machine areas Be sure the band drive motor is stopped before cleaning MACHINE ALIGNMENT 1 Misal...

Page 42: ...screws b pulling the guide rails towards the left BAND WHEELS 1 Occasionally check each band wheel s back up flange and wheel thread for wear Saw band will not track properly if the taper is worn from...

Page 43: ...the head down limit switch Push the saw head up button and start the hydraulic pump 5 The out of stock sensor has been activated SAW BAND STALLS DURING A CUT 1 Decrease saw head feeding pressure 2 Ch...

Page 44: ...ore than 0 5 mm 2 Have a DoALL service representative check machine alignment 3 Check for worn saw guide pivot bolts 4 Left saw guide arm is loose or not positioned close enough to the stock INACCURAT...

Page 45: ...times to thoroughly bleed the head lift cylinder SAW HEAD WON T STOP AT THE CORRECT STOCK HEIGHT 1 Check the stock height sensing arm Is it positioned correctly relative to the saw band 2 Check to se...

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