DKS 6500 Series Owner'S Manual Download Page 17 | Manualshive

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15

Chassis

Ground

Electrical Box

Knock-outs

Conduit

Neutral

115 V

A

C

115 VAC Models

Electrical Box

Knock-outs

Conduit

230/460 V

A

C

230/460 V

A

C

115 V

AC Neu

115 V

AC Neu

115 V

AC Hot

2.1 High Voltage Wire Runs

2.2 High Voltage Terminal Connections

The distance shown in the chart is measured in Feet from the operator to the power source. If power wiring is greater than
the maximum distance shown, it is recommended that a service feeder be installed. When large gauge wire is used, a
separate junction box must be installed for the operator connection. The wire table is based on stranded copper wire. Wire
run calculations are based on a 110 VAC power source with a 3% voltage drop on the power line, plus an additional 10%
reduction in distance to allow for other losses in the system.

•

Route incoming high voltage

power through conduit and into
the operator as shown.

•

Be sure wiring is installed in

accordance with local codes. Be
sure to color code all wiring.

•

It is recommended that a surge

suppressor be installed on the
high voltage power lines to help
protect the operator and circuit
board from surges and power
fluctuations.

•

Secondary operator in a dual

operator application gets power
through the 8-wire connector that
links the 2 operators together. See
2.7 Primary/Secondary (dual) gate
connection.

230 VAC/460 VAC Models

Chassis

Ground

DANGER

HIGH VOLTAGE!

DANGER

HIGH VOLTAGE!

Never run high voltage and low voltage wires in the same conduit. Keep them in separate conduits.

This table illustrates the high voltage wire size and distance requirements.

Reduce the wire distance in half for primary/secondary dual gate applications

Model

Type

Voltage

Required

Amps

Required

Wire Size / Distance in Feet

115

5.4

170

275

460

685

12 AWG

10 AWG

8 AWG

6 AWG

6500 1/2 HP

230

2.7

685

1,100

1,830

2750

6500 1/2 HP

460

1.35

2,875

4,600

7665

11,500

6500 1/2 HP

115

9.7

100

170

280

520

6500 1 HP

230

4.9

380

650

1,100

1,600

6500 1 HP

460

2.5

1,500

2,500

4,000

6,500

6500 1 HP

DO NOT cycle the operator without the OPEN and CLOSE limit sensors in their specific open
and close positions.

The limit sensors or the AC power switch are the only ways to stop the operator once

an open cycle has started. This could cause damage to the gate and/or operator if the gate opens too far!

For 230 and 460
Volt 3-phase
input, use only
two legs of the
incoming 3-phase
power.

6500-065-K-7-08

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Summary of Contents for 6500 Series

Page 1: ...Series 6500 Owner s Manual Series 6500 Vehicular Swing Gate Operator Copyright 2008 DoorKing Inc All rights reserved ...

Page 2: ......

Page 3: ...lowing models only 6500 080 6500 081 6500 082 6500 083 6500 084 6500 085 6500 086 6500 087 6500 088 6500 089 6500 090 6500 091 6500 092 6500 093 6500 094 6500 095 6500 096 6500 097 6500 098 6500 099 Optional Convenience Open System DoorKing Inc reserves the right to make changes in the products described in this manual without notice and without obligation of DoorKing Inc to notify any persons of ...

Page 4: ...ction 4 4 4 5 6 7 8 9 10 10 11 12 13 13 14 14 15 15 16 17 18 19 20 1 1 Underground Conduit Requirements 1 2 Concrete Pad 1 3 Type of Installations 1 4 Securing Operator to Pad 1 5 Attach Gate Bracket 1 6 Determining Arm Lengths 1 7 Installation of Warning Signs 2 1 High Voltage Wire Runs 2 2 High Voltage Terminal Connections 2 3 Control Wiring 2 4 Loop Detector Wiring 2 5 Auxiliary Device Wiring 2...

Page 5: ...ent Sensing Adjustment 3 5 Secondary Entrapment Protection System Connection 4 1 Power and Reset Switches 4 2 Shutdown Conditions Soft Shutdown Hard Shutdown 4 3 Manual Gate Operation Emergency Vehicle Access Conditions Manual Release 6 1 Maintenance 6 2 Troubleshooting 6 3 Built in Diagnostics 6 4 Accessory Items Model 6500 s Wiring Diagrams 22 23 24 24 24 31 32 33 34 34 35 44 SECTION 5 OPTIONAL ...

Page 6: ...ess opening The pedestrian access opening shall be designed to promote pedestrian usage Locate the gate such that persons will not come in contact with the vehicular gate during the entire path of travel of the vehicular gate The gate must be installed in a location so that enough clearance is supplied between the gate and adjacent structures when opening and closing to reduce the risk of entrapme...

Page 7: ...ed and maintained serious injuries or death can result Be sure that the installer has instructed you on the proper operation of the gate and gate operator system Be sure that the installer has trained you about the basic functions of the required reversing systems associated with your gate operating system and how to test them These include reversing loops inherent reversing system electric edges ...

Page 8: ...ic in which unauthorized access is prevented via supervision by security personnel This table illustrates the entrapment protection requirements for each of the four UL325 classes A Inherent entrapment protection system B1 Provision for connection of or supplied with a non contact sensor photoelectric sensor or the equivalent When used as the PRIMARY device must be monitored B2 Provision for conne...

Page 9: ... for vehicular traffic flow at entrances or exits to areas such as parking garages lots or toll areas VEHICULAR HORIZONTAL SLIDE GATE OPERATOR OR SYSTEM A vehicular gate operator or system that controls a gate which slides in a horizontal direction that is intended for use for vehicular entrance and exit to a drive parking lot or the like VEHICULAR SWING GATE OPERATOR OR SYSTEM A vehicular gate op...

Page 10: ...ar gate ref UL325 56 8 4 b If space is greater than 4 inches entrapment protection in this area is required ASTM F2200 7 1 1 1 and 7 1 1 2 If space is less than 16 inches entrapment protection in this area is required ASTM F2200 7 1 1 1 and 7 1 1 2 A A B Not Allowed OK A B Closed Gate Closed Gates With the hinge mounted on the corner of the pilaster the entrapment area is eliminated and protection...

Page 11: ...hen a vehicle is exiting the property Provides a hold open command to the operator s only if the gate s are at the full open position Separate Pedestrian Walkway Located so pedestrians cannot come in contact with the vehicular gate Minimizes the potential of the gate closing on vehicular or other traffic that loops cannot sense Warning Signs D Permanently mounted and easily visible from either sid...

Page 12: ...irements for your application may vary from this depending on your specific needs Use only sweeps for conduit bends Do not use 90 connectors as this will make wire pulls very difficult and can cause damage to wire insulation We suggest that minimum 3 4 inch conduit be used Be sure that all conduits are installed in accordance with local codes Low Voltage Control and or P A M S Wires Primary Second...

Page 13: ...commended for all gate lengths opening 90 Concrete Pad 46 14 35 23 3 90 90 90 Standard Compact Installation Concrete Pad Location Concrete Pad Location Operator Installation Recommended for gates up to 14 feet opening 90 Gate opens in approximately 12 seconds Gate opens in approximately 15 seconds 42 36 46 13 35 23 2 32 5 31 25 38 5 29 5 Concrete Pad ...

Page 14: ...rm will vary depending on how far the gate will open Compact Installation Concrete Pad Location Operator Installation Recommended for smaller gates up to 10 feet opening 90 34 23 13 29 5 16 5 2 26 5 Concrete Pad Gates Opening Wider than 90 Installation 26 5 Concrete Pad is 2 away from open gate Gate in desired open position 35 Varies 90 Gate opens in approximately seconds Gate s opening time will ...

Page 15: ... elbow assembly KEEP ARM ASSEMBLY LEVEL Bolt gate bracket to gate 1 5 Attach Gate Bracket CAUTION DO NOT REMOVE HUB A A D F F E E D B C C B Gate Bracket Control Arm D 31 Arm assembly and gate bracket MUST be level for gate to function correctly Permanently attach the operator to the concrete pad using four 4 3 8 x 3 sleeve anchors not supplied 1 4 Securing Operator to Pad Elbow Assembly Sleeve Anc...

Page 16: ...ng codes vary from city to city we highly recommend that you check with your local building department prior to installing any permanent wiring to be sure that all wiring to the operator both high and low voltage complies with local code requirements THIS GATE OPERATOR MUST BE PROPERLY GROUNDED 1 7 Installation of Warning Signs This DoorKing Swing Gate Operator is shipped with two warning signs Th...

Page 17: ...it board from surges and power fluctuations Secondary operator in a dual operator application gets power through the 8 wire connector that links the 2 operators together See 2 7 Primary Secondary dual gate connection 230 VAC 460 VAC Models Chassis Ground DANGER HIGH VOLTAGE DANGER HIGH VOLTAGE Never run high voltage and low voltage wires in the same conduit Keep them in separate conduits This tabl...

Page 18: ... cells must be supplied with power Refer to the safety instructions in the front of this manual for more information Controls must be installed a minimum of 10 feet from the gate or installed in such a way that the person using the control cannot come in contact with the gate or gate operator All inputs to the 4405 circuit board are Normally Open N O Magnetic Lock Power 24 Volt DC and logic output...

Page 19: ...lication with two way traffic or one way exit only traffic Refer to the Loop Information Manual available from www dkaccess com for more information on loops and loop detectors Loops and loop detectors MUST be installed with this gate operator to help prevent the gate from accidentally closing on vehicular traffic Loop detector wiring is shown for DoorKing plug in loop detectors only If other loop...

Page 20: ...ne of sight of the gate operator Terminal 5 required only if the tracker board will activate the gate operator Refer to the manual 2351 065 for detailed information Using a 2351 010 Tracker Expansion Board operator data can be sent to the access controller Models 1833 1835 1837 or 1838 only Refer to the manual 2351 065 for detailed information Red Green Red White Green ...

Page 21: ...e based on DoorKing interconnection cable P N 2600 75x Power is supplied to the secondary operator by the interconnection cable Secondary operator contains NO control board All control loop detector safety and auxiliary devices are wired to the primary operator Operator Chassis Ground Operator Chassis Ground 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 Red Motor 1 Blue Motor 2 White Neutral ...

Page 22: ...Operation of relay is dependent on setting of SW 1 switches 7 and 8 Relay contacts can be set for Normally Open NO or Normally Closed NC operation Contact rating is 1 amp maximum at 24 volts DC When gate is closed input will open gate When gate is open and auto close timer SW 1 switch 4 is turned on input will re set and hold timer When gate is open and auto close timer SW 1 switch 4 is turned off...

Page 23: ... input obstruction is cleared 2 CLOSE DIRECTION NON CONTACT SENSOR Photocell Stops the gate in the closing cycle Gate resumes closing when the input obstruction is cleared 3 Not used 4 Not used 5 COMMON 6 COMMON 1 2 3 4 5 6 This terminal is used to connect the secondary operator in a dual gate application Operator Chassis Ground Interconnection Cable 1 Motor Red 2 Motor Blue 3 Neutral White 4 24VA...

Page 24: ...ontacts terminals 10 11 can be set for Normally Open NO or Normally Closed NC operation by placing the relay shorting bar on the N O or N C pins respectively Self test mode is for bench checks only The operator will continually cycle the gate The jumper must be set at normal mode to function Set the DIP switches on the circuit board to the desired setting See switch setting charts on next page 1 O...

Page 25: ... turning on a green light when the gate is full open This relay is not available for these uses if it is being used for the shadow loop function Switch 1 Used in primary secondary applications turning this switch ON will cause the start of the primary operator to be delayed 1 2 seconds This allows the secondary gate to reach the full closed position prior to the primary gate which is desirable whe...

Page 26: ... open and closed positions of the operator arm Magnetic Open Limit Sensor Magnetic Close Limit Sensor Magnetic Sensor Activator Magnetic sensor activator must be directly above the limit sensors to activate them The hub must not slip during operation Tighten bolt to stop any slipping The ideal adjustment will allow the operator to move the gate through its entire travel cycle without reversing but...

Page 27: ...emergency release only when the gate is not moving and power has been shut off 6 KEEP GATES PROPERLY MAINTAINED Read the owner s manual Have a qualified service person make repairs to gate hardware 7 The entrance is for vehicles only Pedestrians must use separate entrance 8 SAVE THESE INSTRUCTIONS Unlock the power switch cover and open to access the MAIN POWER DC POWER and the operator RESET switc...

Page 28: ...n the automatic close timer will then time out and close the gate Example 1 A time clock keys the gate open in the morning and an entrapment protection device senses an obstruction prior to the gate reaching the full open position If the entrapment is sensed by the inherent system the gate will reverse and run back to the closed position The time clock input is still present but the gate will not ...

Page 29: ... close command will run the gate to the closed position Before resetting a hard shutdown determine why the shutdown occurred Inspect the gate for any obstructions along its path that could have activated the inherent entrapment sensing system Inspect the gate and gate hardware 1 During normal powered operation emergency vehicles access the gate by use of the emergency vehicle access device install...

Page 30: ...ior to placing the gate operator in manual operation Manual Release Remove release tool and place where shown Release hub Gate can now be manually operated B C Unlock the cover and rotate sliding door A CAUTION DO NOT REMOVE HUB 28 6500 065 K 7 08 ...

Page 31: ...tteries are affected by temperature Cold temperatures will reduce the effectiveness of the batteries High temperatures will result in a shortened battery life Batteries are not covered under warranty This convenience open system consist of a control board 2340 010 motor and power supply batteries providing a completely redundant drive system to open the gate should a power outage occur This system...

Page 32: ...on loss of AC power OFF ON OFF When AC power is restored an input push button loop radio receiver etc is required to return the gate to normal operation When AC power is restored a 1 second pulse is sent to the gate operator input to automatically restore normal operation Must be in the ON position 2340 DIP Switches Gate will automatically OPEN and stay open during an AC power failure DIP Switch 3...

Page 33: ...ull only Do not exceed this level Operator Component Maintenance Monthly Interval 6 3 12 Alarm Arms Batteries DC Open System Drive Belt Fire Dept Gate Loop s Release Primary Reverse System Secondary Reverse Device Complete System Activate the primary inherent reverse system by blocking the gate with a solid object When the gate reverses block the gate in the opposite direction prior to the limit b...

Page 34: ...nnect the keying devices one at a time until the LED goes OFF 2 Check any external secondary entrapment protection devices Any short or malfunction in these devices can cause the gate operator to stop or to hold open 3 A malfunction in a loop or loop detector can cause the gate operator to hold open or to not detect a vehicle when it is present over the loop The LEDs next to the loop detector port...

Page 35: ...open direction If operator runs in the close direction turn power OFF and change direction switch SW 1 switches 1 and or 2 Go to above section if operator now opens but will not close Be sure that the respective LED on the control board lights when the keying device connected to the respective terminal is activated If LED does not light momentarily place a jumper wire from terminal 1 to the input ...

Page 36: ...earing hinges provide easy swing gate operation P N 1200 009 P N 1200 019 P N 1200 039 Surge Devices High and low voltage surge suppressors help prevent circuit board failure caused by lightning strikes and power surges P N 1876 010 High Voltage P N 1878 010 Low Voltage Gate Scale Use to test torque required to move gate P N 2600 225 Speed Bumps Prefabricated six foot speed bump reduces traffic sp...

Page 37: ... 8 Model 6500 1 2 HP 115 VAC Magnetic Open Sensor 1 2 HP 50uf Capacitor Reset AC Power Push to Operate Alarm Secondary Interface Terminal Secondary Current Sensor Current Sensor Remote Treminal 115 VAC NEU HOT Purple Gray Yellow Orange Red Red Black Red Blue Blue Red Orange Yellow Yellow Orange White Orange Brown White Yellow Red Power Power Neutral Brown Ground Ground Blue White Chassis Ground Ma...

Page 38: ...nce Open Magnetic Open Sensor 1 2 HP 50uf Capacitor Reset AC Power Push to Operate DC Power Alarm Batteries Secondary Interface Terminal 115 VAC NEU HOT Purple Gray Yellow Orange Red Red Black Red White Red Red White Black White Purple Red Blue Blue Red Orange Yellow Yellow Diode Orange White Yellow Red Power Power Neutral Brown Ground Ground Green Blue White 12 V 3 Amp Hr 12 V 3 Amp Hr Chassis Gr...

Page 39: ...P 50uf Capacitor Reset AC Power Push to Operate Alarm Secondary Interface Terminal Remote Treminal 230 460 VAC 460 VAC 230 VAC NEU NEU HOT HOT HOT Purple Gray Yellow Orange Red Red Black Red Blue Blue Red Orange Yellow Yellow Orange White Orange Brown White Yellow Red Power Power Neutral Brown Blue Brown White Black White Brown Black Blue Blue To Blue To White To White White Ground Ground Blue Whi...

Page 40: ... to Operate DC Power Alarm Secondary Interface Terminal 230 460 VAC 460 VAC 230 VAC NEU NEU HOT HOT HOT Purple Gray Yellow Orange Red Red Black Red Red White Red White Black White Purple Red Blue Blue Red Orange Yellow Yellow Orange White Yellow Red Power Power Neutral Brown Blue Brown White Black White Brown Black Blue Blue To Blue To White To White White Ground Ground Green Blue White Chassis Gr...

Page 41: ...2 11 10 14 15 16 17 18 19 20 2 3 4 5 6 7 8 Model 6500 1 HP 115 VAC Magnetic Open Sensor 1 HP Reset AC Power Push to Operate Alarm Secondary Interface Terminal Remote Treminal 115 VAC NEU HOT Purple Gray Yellow Orange Red Red Black Red Blue Orange Yellow Yellow Orange White Orange Brown White Yellow Red Power Power Neutral Brown Ground Ground Blue White Chassis Ground Magnetic Close Sensor 4405 Cur...

Page 42: ...19 20 2 3 4 5 6 7 8 Model 6500 1 HP 115 VAC Convenience Open Magnetic Open Sensor Reset AC Power Push to Operate DC Power Alarm Secondary Interface Terminal 115 VAC NEU HOT Purple Gray Yellow Orange Red Red Black Red Red White Red White Black White Purple Orange Yellow Yellow Orange Yellow Red Power Power Neutral Brown Ground Green Blue White Chassis Ground Magnetic Close Sensor 4405 DC Motor Seco...

Page 43: ...6 7 8 Magnetic Open Sensor Reset AC Power Push to Operate Alarm Secondary Interface Terminal Remote Treminal 230 460 VAC 460 VAC 230 VAC NEU NEU HOT HOT HOT Purple Gray Yellow Orange Red Red Black Orange Yellow Yellow Orange Orange Brown White Yellow Red Power Power Neutral Brown Blue Brown White Black White Brown Black Blue Blue To Blue To White To White White Ground Blue White Chassis Ground Mag...

Page 44: ... 5 6 7 8 Magnetic Open Sensor Reset AC Power Push to Operate DC Power Alarm Secondary Interface Terminal 230 460 VAC 460 VAC 230 VAC NEU NEU HOT HOT HOT Purple Gray Yellow Orange Red Red Black Red Red White Red White Black White Purple Orange Yellow Yellow Orange Yellow Red Power Power Neutral Brown Blue White Black White Brown Black Blue Blue To Blue To White To White White Ground Green Orange Bl...

Page 45: ...uf Capacitor DC Power Batteries Red Red White Red Red White Black White Purple Red Blue Blue Red Orange Yellow White Ground Orange White White Blue 12 V 3 Amp Hr 12 V 3 Amp Hr Magnetic Close Sensor DC Motor Magnetic Open Sensor 1 2 HP 50uf Capacitor Red Red Blue Blue Red Orange Yellow White Ground White Gray Gray Blue Magnetic Close Sensor Diode ...

Page 46: ...ic Open Sensor 1 HP DC Power Batteries Red Red Red White Red White Black White Purple Blue Red Orange Yellow White Ground Orange White Gray White Blue 12 V 3 Amp Hr 12 V 3 Amp Hr Magnetic Close Sensor DC Motor Magnetic Open Sensor 1 HP Red Blue Red Orange Yellow White Ground White Gray Blue Magnetic Close Sensor Diode ...

Page 47: ......

Page 48: ...6500 065 K 7 08 DoorKing Inc 120 Glasgow Avenue Inglewood California 90301 U S A Phone 310 645 0023 Fax 310 641 1586 www doorking com Series 6500 Owner s Manual Series 6500 Vehicular Swing Gate Operator ...

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