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1. Only competent, safety conscious personnel should have access to the area.

2. Work crews should consist of 2 or more people.

3. All areas below the collector must be “OFF-LIMITS” when overhead work is performed.

4. Objects lifted by crane or hoist must be securely fastened and carefully handled to prevent

injury.

Maintenance Procedures 

With sound periodic and routine maintenance programs you will receive a long service life from 

your DIVERSITECH collector. Schedules should be changed as a result of experience, 

determined after a reasonable period of operation. 

IMPORTANT: Please remove the spark baffle filters in each booth on a monthly basis and 

wash with detergent. Not cleaning these filters could result in a fire. 

Routine maintenance consists of the following: 

1. Observe the filter differential pressure at least once every 8 hours of operation. Each

application will vary. Refer to “Comments Filter Differential Pressure during Operation” at the

beginning of page 7.

2. Assure the collected dust is removed from the dust storage container as required.

3. Assure the predetermined cleaning schedule is proper to maintain pressure differential

equilibrium.

4. Confirm the reverse jet pulse cleaning takes place at the predetermined schedule.

5. Observe compressed air supply to confirm pressure of 80 PSI minimum.

6. Perform general house keeping on collector and surrounding area.

Periodic maintenance consists of the following: 

1. Replace filters when reverse jet pulse cleaning is no longer effective to reduce differential

pressure to the normal operating range.

2. Clean the internal parts of the reverse jet pulse control with a quality electrical cleaning

chemical.

3. Clean the internal components of the fan control.

4. Remove any accumulated dust from the pressure port that is connected to the Magnehelic

Gage or Reverse Jet Pulse Control or both. This is located inside the dust collector on the dirty

air side.

5. Replace the cartridge filter caps after every 4th filter change or before if failure of gasket

seal occurs.

Summary of Contents for WB-4000-D

Page 1: ...ion Maintenance Manual WB 4000 D Visit our Website for more information on this product www diversitech ca 1200 55th Avenue Montreal Quebec H8T 3J8 Tel 1 800 361 3733 Fax 1 514 631 9480 info diversite...

Page 2: ...all potential hazards related to dust control equipment or systems Therefore it is imperative that the application and use of this equipment be discussed with an DIVERSITECH distributor and that this...

Page 3: ...NSTALLATION CONSIDERATIONS 4 INSPECTION 4 MECHANICAL INSTALLATION 4 COMPRESSED AIR SUPPLY 5 ELECTRICAL CONTROLS 5 PRE START UP 7 FILTER INSTALLATION 7 START UP 7 SHUT DOWN 8 MAINTENANCE SAFETY 8 MAINT...

Page 4: ...h as Weld fume and grinding dust The cleaned air is then returned to the work space to eliminate the need to exhaust treated air Once the unit is mounted connection of electrical power and compressed...

Page 5: ...ooth Remove and RETAIN the access cover from the desired side of the master booth The slave booth ships with only a cover on the back If the slave is to be positioned back to back with the master remo...

Page 6: ...or from the blower door of the collector The blower motor will need to be energized through a motor starter with over load protection The electrical components must be sized and selected in accordance...

Page 7: ...tart up Be sure the horizontal flange around the venturi is clean With care not to damage filter cartridge place gasket side down on flange Rotate filter slightly to assure no binding and proper locat...

Page 8: ...s to reach an acceptable operating equilibrium point This must be reached gradually in order to not damage the filters by blinding While achieving equilibrium you want to clean the filters more often...

Page 9: ...ntial Pressure during Operation at the beginning of page 7 2 Assure the collected dust is removed from the dust storage container as required 3 Assure the predetermined cleaning schedule is proper to...

Page 10: ...n the system b Unscrew the bonnet bolts and remove the bonnet c Inspect the diaphragm for dust and damage Remove dust with water and replace damaged parts with diaphragm repair kit for 1 or 1 5 valves...

Page 11: ...ion s of motor wiring Rewire motor circuit with proper wire size Dust Discharge from Collector outlet a Filter cartridges not properly installed b Damaged filter cartridge c Damaged filter cap s d Wor...

Page 12: ...ng Increase available air volume Refer to page 5 Increase air pressure to Maximum of 100 PSI Eliminate source of contamination and purge compressed air line Confirm input power to timer board or contr...

Page 13: ...each Plate Filter Cap with gasket 1222 X each T Handle Filter Clamp 1224 X each T Handle Access Door Latch 1023 X each Gasket Door Seal 1214 X feet Valve 1 5 Double Diaphragm 1221 X each Motor XX HP 3...

Page 14: ...n misuse or use above rated capacities FREIGHT CLAIMS Shipments must be inspected upon arrival All Diversitech units are sold ex plant Therefore it is the receiver s responsibility to file any freight...

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