background image

Note: Be certain the compressed air is off and the pressure relieved 

before servicing any components that contain compressed air. 

6. Follow the manufacturer’s maintenance schedule for the compressed air filters.

7. Tighten the couplings of the valves for the reverse jet pulse cleaning.

8. Remove any moisture that has accumulated in the compressed air manifold and

accumulator.

9. Inspect and clean diaphragm valves. A thorough cleaning normally rectifies operational

problems with valves; however any worn or damaged parts are to be replaced. Use the

following procedure to inspect and repair valves:

A. Main Diaphragm

a. Switch off air supply and drain the system.

b. Unscrew the main diaphragm cover bolts and remove the valve cover.

c. Inspect the spring and diaphragm for dust and damage. Remove dust with water and

replace damaged parts with diaphragm repair kits for 1” or 1.5” valves.

d. Replace valve cover and valve cover bolts.

B. Solenoid Diaphragm

a. Switch off air supply and drain the system.

b. Unscrew the bonnet bolts and remove the bonnet.

c. Inspect the diaphragm for dust and damage. Remove dust with water and replace

damaged parts with diaphragm repair kit for 1” or 1.5” valves.

d. Replace the valve bonnet and valve bonnet bolts.

C. Solenoid Coil

a. Switch off air supply and drain system.

b. Apply proper voltage to the coil and listen for a pronounced “Click” as the pole

moves.

c. If a pronounced “Click” occurs and the valve does not function follow instructions

for replacing the main diaphragm and solenoid diaphragm.

d. If the “Click” is not heard, replace the solenoid with either a part for the 1” valve or

for the 1.5” valve.

10. Check and replace if necessary the access door gaskets and dust drawer gaskets if

applicable.

Cartridge Filter Replacement 

Note: Depending on the contaminant being collected, it is advised to wear a 

dust respirator when handling dirty filters. 

Turn the “T” handles counter-clockwise until clearance is obtained above the cartridge filter. 

Remove top cover from top of filter. Slide plastic bag over filter and pull it down to cover top 

filter and remove. Cover the bottom filter with a plastic bag and remove. Repeat this with all 

filters. 

Summary of Contents for WB-4000-D

Page 1: ...ion Maintenance Manual WB 4000 D Visit our Website for more information on this product www diversitech ca 1200 55th Avenue Montreal Quebec H8T 3J8 Tel 1 800 361 3733 Fax 1 514 631 9480 info diversite...

Page 2: ...all potential hazards related to dust control equipment or systems Therefore it is imperative that the application and use of this equipment be discussed with an DIVERSITECH distributor and that this...

Page 3: ...NSTALLATION CONSIDERATIONS 4 INSPECTION 4 MECHANICAL INSTALLATION 4 COMPRESSED AIR SUPPLY 5 ELECTRICAL CONTROLS 5 PRE START UP 7 FILTER INSTALLATION 7 START UP 7 SHUT DOWN 8 MAINTENANCE SAFETY 8 MAINT...

Page 4: ...h as Weld fume and grinding dust The cleaned air is then returned to the work space to eliminate the need to exhaust treated air Once the unit is mounted connection of electrical power and compressed...

Page 5: ...ooth Remove and RETAIN the access cover from the desired side of the master booth The slave booth ships with only a cover on the back If the slave is to be positioned back to back with the master remo...

Page 6: ...or from the blower door of the collector The blower motor will need to be energized through a motor starter with over load protection The electrical components must be sized and selected in accordance...

Page 7: ...tart up Be sure the horizontal flange around the venturi is clean With care not to damage filter cartridge place gasket side down on flange Rotate filter slightly to assure no binding and proper locat...

Page 8: ...s to reach an acceptable operating equilibrium point This must be reached gradually in order to not damage the filters by blinding While achieving equilibrium you want to clean the filters more often...

Page 9: ...ntial Pressure during Operation at the beginning of page 7 2 Assure the collected dust is removed from the dust storage container as required 3 Assure the predetermined cleaning schedule is proper to...

Page 10: ...n the system b Unscrew the bonnet bolts and remove the bonnet c Inspect the diaphragm for dust and damage Remove dust with water and replace damaged parts with diaphragm repair kit for 1 or 1 5 valves...

Page 11: ...ion s of motor wiring Rewire motor circuit with proper wire size Dust Discharge from Collector outlet a Filter cartridges not properly installed b Damaged filter cartridge c Damaged filter cap s d Wor...

Page 12: ...ng Increase available air volume Refer to page 5 Increase air pressure to Maximum of 100 PSI Eliminate source of contamination and purge compressed air line Confirm input power to timer board or contr...

Page 13: ...each Plate Filter Cap with gasket 1222 X each T Handle Filter Clamp 1224 X each T Handle Access Door Latch 1023 X each Gasket Door Seal 1214 X feet Valve 1 5 Double Diaphragm 1221 X each Motor XX HP 3...

Page 14: ...n misuse or use above rated capacities FREIGHT CLAIMS Shipments must be inspected upon arrival All Diversitech units are sold ex plant Therefore it is the receiver s responsibility to file any freight...

Reviews: