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DINSEO DIX WD 400, Operation Manual

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9.3 

DIX WD 500

:

9. 

Esquemas de cableado

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9.3 

DIX WD 500

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9. 

Wiring diagrams

9.3 

DIX WD 500

9. Schaltpläne

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S c h w e i S S e n

w e l d i n g

w e l d i n g

S o l d a d u r a

S c h w e i S S e n

65

Summary of Contents for DIX WD 400

Page 1: ...X WD 660 DIX WD 550 DIX WD 400 DIX WD 450 DIX WD 500 DIX WD 550 DIX WD 660 S c h w e i ss e n w e l d i n g w e l d i n g s o l d a d u r a S c h w e i ss e n Betriebsanleitung Operation manual Instru...

Page 2: ...e duplicated translated or reproduced nor shall they be stored processed transmitted or distributed by any electronic means without the prior written permission of DINSE G m b H Ning n tipo de copia y...

Page 3: ...e Prominently display singage in the working area to clearly specify where the manual is kept These products comply with 2014 30 EU EMC directive 2014 35 EU Low voltage directive IEC 60974 05 Electric...

Page 4: ...ty DIX WD 660 13 1 6 Name plate 14 2 Safety 15 2 1 Symbols used in operating manual 15 2 2 Intended purpose 16 2 3 Safeguarding against potential hazards during regular usage 17 2 4 Authorized operato...

Page 5: ...Rear view 30 4 3 Wire Feeder WD 500 31 4 3 1 Front view 31 4 3 2 Rear view 32 4 4 Wire Feeder WD 550 33 4 4 1 Front view 33 4 4 2 Rear view 34 4 5 Wire Feeder WD 660 35 4 5 1 Front view 35 4 5 2 Rear...

Page 6: ...cting the torch set 41 5 3 Connecting WD 500 42 5 3 1 Connecting the intermediate hose package 42 5 3 2 Connecting the torch set 43 5 4 Connecting WD 550 44 5 4 1 Connecting the intermediate hose pack...

Page 7: ...placing the wire drive rolls 55 6 3 Checking the operational readiness 59 6 4 Repairing the wire feeder 60 7 Troubleshooting 61 9 Wiring diagrams 63 9 1 DIX WD 400 63 9 2 DIX WD 450 64 9 3 DIX WD 500...

Page 8: ...on special high grade machines Please contact the DINSE distributor of your country if you have any questions or requests regarding equipment and supplies 1 Einleitung Sie haben ein Qualit tsprodukt...

Page 9: ...i n de conformidad DIX WD 400 1 Introduction 1 1 EC Declaration of conformity DIX WD 400 1 Einleitung 1 1 EG Konformit tserkl rung DIX WD 400 S c h w e i ss e n w e l d i n g w e l d i n g s o l d a d...

Page 10: ...i n de conformidad DIX WD 450 1 Introduction 1 2 EC Declaration of conformity DIX WD 450 1 Einleitung 1 2 EG Konformit tserkl rung DIX WD 450 S c h w e i ss e n w e l d i n g w e l d i n g s o l d a d...

Page 11: ...i n de conformidad DIX WD 500 1 Introduction 1 3 EC Declaration of conformity DIX WD 500 1 Einleitung 1 3 EG Konformit tserkl rung DIX WD 500 S c h w e i ss e n w e l d i n g w e l d i n g s o l d a d...

Page 12: ...i n de conformidad DIX WD 550 1 Introduction 1 4 EC Declaration of conformity DIX WD 550 1 Einleitung 1 4 EG Konformit tserkl rung DIX WD 550 S c h w e i ss e n w e l d i n g w e l d i n g s o l d a d...

Page 13: ...i n de conformidad DIX WD 660 1 Introduction 1 5 EC Declaration of conformity DIX WD 660 1 Einleitung 1 5 EG Konformit tserkl rung DIX WD 660 S c h w e i ss e n w e l d i n g w e l d i n g s o l d a d...

Page 14: ...e wire feeder in the fields of the type plate displayed at the bottom This allows the trouble free assignment of the wire feeder and its associated operating instructions 1 Introduction 1 6 Name plate...

Page 15: ...electric shock Danger of ex cessive noise and sound pressure levels Danger of hand injury Danger of blinding and electrical discharge Danger of fire Danger of explosion Danger of poisoning Danger pos...

Page 16: ...h alloy steels Aluminium magnesium copper and nickel based alloys Small to large material thicknesses For safety reasons DINSE does not permit authorize or recommend any third party modifications or p...

Page 17: ...able Do not use torch ground or supply cables that show any signs of damaged insulation Damage should be repaired immediately by a qualified electrician Welding torches and electrode holders should al...

Page 18: ...on from sparks Never weld near explosive materials or liquids Remove containers with explosive liquids from the work area Avoid any formation of flames e g through sparks or glowing parts warning Expl...

Page 19: ...orch to cool properly if you want to replace wear parts of the torch head warning Danger of hearing loss by excessive noise and sound pressure levels Always wear hearing protection 2 Safety 2 3 Safegu...

Page 20: ...e Please refer to the complete warranty claim at www dinse eu U S market www dinse us com for further details and exceptions of the war ranty Warranty claims can only be asserted given Use for the int...

Page 21: ...e problem sooner and can reduce the time it takes to repair the product 2 7 Recycling Disposal 2 7 1 EU countries Do not discard electrical appliances with ordinary waste As per EU directive 2012 19 E...

Page 22: ...e cresta Maximale Anschlussspannung 42 VDC Maximum Line voltage Tensi n m xima de conexi n Schaltmodus 2 Takt 4 Takt Switching mode Cambio del modo Leistungsaufnahme 160 VA Power input Potencia absorb...

Page 23: ...imale Leerlaufspannung Scheitelwert 113 V Maximum open circuit voltage peak value Tensi n m xima de circuito abierto valor de cresta Maximale Anschlussspannung 42 VDC Maximum Line voltage Tensi n m xi...

Page 24: ...ak value Tensi n m xima de circuito abierto valor de cresta Maximale Anschlussspannung 42 VAC 50 Hz Maximum Line voltage Tensi n m xima de conexi n Leistungsaufnahme 160 VA Power input Potencia absorb...

Page 25: ...peak value Tensi n m xima de circuito abierto valor de cresta Maximale Anschlussspannung 42 VDC Maximum Line voltage Tensi n m xima de conexi n Leistungsaufnahme 120 VA Power input Potencia absorbida...

Page 26: ...60 ED Maximale Leerlaufspannung Scheitelwert 113 V Maximum open circuit voltage peak value Tensi n m xima de circuito abierto valor de cresta Maximale Anschlussspannung 42 VDC Maximum Line voltage Te...

Page 27: ...catch 2 Knob setting the welding arc voltage 3 Housing cover 4 DINSE compact connection 5 Pushbutton threading the wire electrode 6 Knob adjusting the wire feeder speed 7 Switch change over 2 cycle m...

Page 28: ...ded wire feeder Pos Description 1 Connection 23 pin control 2 Connection shielding gas 3 Connection DINSE welding current plug 4 Blue connection cooling water inflow optional 5 Hole 1 for DIX WDS 300...

Page 29: ...ire feeder Pos Description 1 Cover plate catch 2 Housing cover 3 DINSE compact connection 4 Pushbutton gas test 5 Pushbutton threading the wire electrode 6 Connection 23 pin control 7 Blue connection...

Page 30: ...ed wire feeder Pos Description 1 Connection 23 pin control 2 Connection shielding gas 3 Connection DINSE welding current plug 4 Blue connection cooling water inflow optional 5 Hole 1 for DIX WDS 300 s...

Page 31: ...er plate catch 2 Knob adjusting the wire feeder speed 3 Housing cover 4 DFS leadthrough 5 Pushbutton threading the wire electrode 6 Knob adjusting the wire return time 7 Blue connection cooling water...

Page 32: ...feeder pictured right sided wire feeder Pos Description 1 Connection 23 pin control 2 Blue connection cooling water inflow optional 3 Hole 1 for DIX WDS 300 spool holder assembly 4 Intake spout Wire...

Page 33: ...der Pos Description 1 Cover plate catch 2 Housing cover 3 DFS leadthrough Optional with DINSE compact connection or Euro central connection DFS Conduit hose 4 Device description 4 4 Wire Feeder WD 550...

Page 34: ...ble as left sided or right sided wire feeder pictured right sided wire feeder Pos Description 1 Connection 4 pin control 2 Hole 1 for DIX WDS 300 spool holder assembly 3 Intake spout Wire electrode 4...

Page 35: ...cription 1 Cover plate catch 2 Pushbutton threading the wire electrode 3 Housing cover 4 DINSE compact connection 5 Pushbutton gas test 6 Connection 23 pin control 7 Connection air blast hose of torch...

Page 36: ...gas 3 Connection compressed air for torch set air blast 4 Connection DINSE welding current plug 5 Blue connection cooling water inflow optional 6 Hole 1 for DIX WDS 300 spool holder assembly 7 Intake...

Page 37: ...the inside The left side wire feeder is the mirror image Pos Description 1 Adjusting screw for contact pressure 2 Stirrup lock 3 Pressure shackle 4 Intake spout wire electrode feed 5 Holding screw 6...

Page 38: ...ct the welding current cable to the welding current connection Pos 3 and rotate the plug coupling approx 90 clock wise to lock it 2 Connect the control cable to the 23 pin connection Pos 1 and tighten...

Page 39: ...of the torch set to the red cooling water return Pos 2 4 Connect the blue cooling water hose of the torch set to the blue cooling water inflow Pos 3 I N F O With the optional Euro central connection...

Page 40: ...the welding current cable to the welding current connection Pos 3 and rotate the plug coupling approx 90 clockwise to lock it 2 Connect the control cable to the 23 pin connection Pos 1 and tighten th...

Page 41: ...4 Connect the red cooling water hose of the torch set to the red cooling water return Pos 2 5 Connect the blue cooling water hose of the torch set to the blue cooling water inflow Pos 4 I N F O With t...

Page 42: ...led welding fittings the connection of the cooling water hoses is omitted 1 Connect the control cable to the 23 pin connection Pos 1 and tighten the cap nut 2 Connect the blue cooling water hose to th...

Page 43: ...FS leadthrough Pos 1 by hand 7 Connect the red cooling water hose to the red cooling water return Pos 2 8 Connect the blue cooling water hose to the blue cooling water inflow Pos 3 I N F O With the op...

Page 44: ...same but the connections are mirrored accordingly For gas cooled welding fittings the connection of the cooling water hoses is omitted 1 Connect the control cable to the 4 pin connection Pos 1 and ti...

Page 45: ...ll hamper the wire feeding 6 Tighten the screw cap of the DFS leadthrough Pos 1 by hand I N F O With the optional DINSE compact connection the torch set is pushed into the connection and locked by a c...

Page 46: ...ng current connection Pos 3 and rotate the plug coupling approx 90 clock wise to lock it 2 Connect the control cable to the 23 pin connection Pos 1 and tighten the cap nut 3 Connect the blue cooling w...

Page 47: ...the torch set to the red cooling water return Pos 2 5 Connect the blue cooling water hose of the torch set to the blue cooling water inflow Pos 5 6 Connect the black blow out hose of the torch set to...

Page 48: ...ffer in their design for steel wire electrodes and aluminum wire electrodes To select the right drive roll please look at the replacement parts and wearing parts lists for wire feeders Identification...

Page 49: ...g when threading the wire and make sure that no one switches the power on again during threading Never touch live parts or cables warning Risk of injury to the hands from rotating parts in the wire fe...

Page 50: ...he stirrup lock 3 Turn up the pressure shackles 4 Thread the wire elektrode past the left drive roll into the wire guide 5 7 Threading in the wire electrode 5 Startup 5 7 Drahtelektrode einf deln 5 In...

Page 51: ...t drive roll into the wire feeder tube of the torch set connection Turn down the pressure shackles 6 Turn down the pressure shackles 7 Turn up the stirrup lock 5 7 Threading in the wire electrode 5 St...

Page 52: ...ing it with the hou sing cover open for inspection purposes caution Excessively high applied pressure will lead to incre ased wear of the drive roll Correctly set the applied pressure If you operate t...

Page 53: ...nked or deformed Correct the applied pressure if necessary 3 Close the housing cover 5 8 Adjusting the pressure force 5 Startup 5 8 Anpressdruck einstellen 2 Dr cken Sie die Einf deltaste am Draht vor...

Page 54: ...y switches on the power supply during maintenance Never touch live parts or cables warning Risk of eye injuries from flying chips wire electrode abrasion and spatters when blowing out the torch set wi...

Page 55: ...e sure that nobody restores the power supply while making the change Never touch energized components or cables warning Risk of injury to the hands due to rotating parts in the wire feeder Stop the wi...

Page 56: ...cut wire electrode through the torch head and the torch set I N F O If you want to remove the wire electrode through the drive you must check to see whether a weld bead has formed on the end of the w...

Page 57: ...ive roll receptacles Align the drive roll on the positioning pin 9 Turn down the pressure shackles 10 Turn up the stirrup lock 6 Maintenance and repair 6 2 Replacing the wire drive rolls 6 Wartung und...

Page 58: ...ls turn 12 After you have cut the wire electrode thread it as described in 5 7 Threading the wire electrode on page 49 before closing the housing cover 13 Close the housing cover 6 Maintenance and rep...

Page 59: ...Betreiber einer Schwei stromquelle muss die Betriebssicherheit des Ger tes gem der Betriebssicherheitsverord nung BetrSichV gew hrleisten Die technischen Regeln f r Betriebssicher heit TRBS 2131 Elekt...

Page 60: ...O Please note that repairs may generally be performed only by DINSE or trained electricians authorized by them Failure to do so will invalidate all warranties 6 Wartung und Reparatur 6 4 Reparaturen...

Page 61: ...eling of the spool used is defective Replace the spool The spool is deformed or chipped Replace the spool The brake on the wire spool is set too tight Correct the setting of the spool brake Wire diame...

Page 62: ...ode not threaded Control line not connected Connect the control line to the wire feeder No protective gas Magnet valve defective Have the magnetic valve replaced by a qualified electrician St rung M g...

Page 63: ...9 Esquemas de cableado 9 1 DIX WD 400 9 Wiring diagrams 9 1 DIX WD 400 9 Schaltpl ne 9 1 DIX WD 400 S c h w e i ss e n w e l d i n g w e l d i n g s o l d a d u r a S c h w e i ss e n 63...

Page 64: ...rams 9 2 DIX WD 450 9 Schaltpl ne red blue white brown violet violet green yellow yellow green red blue white brown violet violet green green pins threading Gas solenoid valve pins S c h w e i ss e n...

Page 65: ...9 3 DIX WD 500 9 Esquemas de cableado 9 3 DIX WD 500 9 Wiring diagrams 9 3 DIX WD 500 9 Schaltpl ne S c h w e i ss e n w e l d i n g w e l d i n g s o l d a d u r a S c h w e i ss e n 65...

Page 66: ...9 4 DIX WD 550 9 Esquemas de cableado 9 4 DIX WD 550 9 Wiring diagrams 9 4 DIX WD 550 9 Schaltpl ne S c h w e i ss e n w e l d i n g w e l d i n g s o l d a d u r a S c h w e i ss e n 66...

Page 67: ...9 Esquemas de cableado 9 5 DIX WD 660 9 Wiring diagrams 9 5 DIX WD 660 9 Schaltpl ne 9 5 DIX WD 660 S c h w e i ss e n w e l d i n g w e l d i n g s o l d a d u r a S c h w e i ss e n 67...

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