Dino lift DINO 125T Operation & Instruction Manual Download Page 42

DINO 125T 

42 

 
 

 

INSPECTIONS AND SERVICE 

 

1. The first service inspection should be made after 20 hours of use: 

- Change the pressure filter cartridge. 
- Adjust the braking system, refer to page 44. 
- Check the wheel bearing clearances and adjust if necessary. 
- Check the tightness of the wheel bolts (90 Nm) 

 

2. Daily inspections and service 

- Check the hydraulic oil level, and fill if required. 
- Check the hydraulic connections. 
- Make a thorough visual check of the unit. 
- Check the emergency descent and emergency stop -functions. 
- Check the safety devices. 
- Check the battery charge from the charger signal lights: 
 

- the charger is charging when the red light is lit and the green light is off 

 

- both signal lights are lit when the battery is approaching the fully charged state 

 

- when the battery is fully charged, the green signal light is lit and the red led 
flashes. 

WARNING! THE BATTERY CONTAINS CORROSIVE ACID.

 

 

3. Weekly inspections and service 

- Grease the fulcrum pins (refer to lubrication plan) 
- Check the sliding surfaces of the telescope and lubricate with silicon when necessary. 
- Check the clearance between the sliding pads and the surface and adjust if necessary. 
- Load the platform with about 80 kg (180 lbs) and turn the boom horizontally. 
 
Now extend the telescope until the red light lights up and the movement stops. 
Measure the stroke achieved as described on page 55 and compare it with the 
"overload switch adjustment" (page 57) values for RK 4. If the achieved stroke 
exceeds the correct values, please contact authorized service personnel. 

 

4. Service, every six months 

- Change the hydraulic oil and the filter cartridge. 
- Check the brakes and wheel bearings, grease the bearings. 
- Check the tightness of the wheel bolts (90 Nm) 
- Grease the turning bearing and gear ring. 

 

5. Annual service is described separately further on in this manual. 

 
IF THE LIFT IS USED IN DEMANDING AMBIENT CONDITIONS (EXTREMELY MOIST, 
DUSTY, CORROSIVE OR EQUIVALENT) OIL CHANGE AND OTHER SERVICE 
INTERVALS SHOULD BE SHORTER TO ENSURE THAT THE OPERATING SAFETY AND 
RELIABILITY STANDARDS OFFERED BY THE UNIT ARE MAINTAINED. 
INSPECTIONS AND SERVICE MUST BE MADE WITH CARE TO AVOID DETERIORATION 
OF THE RELIABILITY. 
CARELESSLY MADE SERVICE MIGHT ALSO LEAD TO DETERIORATION IN WORK 
SAFETY AND RELIABILITY. 
THE GUARANTEE EXPIRES IF THE SERVICE AND MAINTENANCE MEASURES HAVE 
NOT BEEN CAREFULLY AND THOROUGHLY CARRIED OUT. 

Summary of Contents for DINO 125T

Page 1: ...Raikkolantie 145 FI 32210 LOIMAA Tel 358 2 762 5900 Fax 358 2 762 7160 E mail dino dinolift com Web site www dinolift com DINO 125T OPERATION INSTRUCTIONS...

Page 2: ...DINO 125T 2...

Page 3: ...DINO 125T 3 OPERATION INSTRUCTIONS Valid from serial number 12134...

Page 4: ...THE LIFT FOR TRANSPORT ENDING THE DAYS WORK 37 BALL COUPLING 38 CONNECTING TO THE TOWING VEHICLE 39 SERVICE AND MAINTENANCE 40 GENERAL 40 INSPECTIONS AND SERVICE 42 LUBRICATION PLAN 43 HOLD AND LOAD R...

Page 5: ...LATFORM TURNING 87 ELECTRIC SCHEME 230VAC 88 ELECTRIC SCHEME 230VAC LIFTS WITH NO ELECTRIC MOTOR M1 89 ELECTRIC SCHEME 12VDC 90 ELECTRIC SCHEME 12VDC LIFTS WITH NO ELECTRIC MOTOR M1 91 HYDRAULIC COMPO...

Page 6: ...DINO 125T 6 REACH DIAGRAM...

Page 7: ...8 m 6 6 Gradeability driving device 25 Weight 1450 kg 3200 lbs Max platform working load 215 kg 474 lbs Max number of persons load 2 p 55 kg 120 lbs Max allowed sideways load caused by persons 400 N 8...

Page 8: ...e than two persons or a maximum load of 215 kg 474 lbs are allowed on the platform simultaneously When the chassis is supported by the outriggers the carrying capacity of the ground and any possible i...

Page 9: ...ts and if necessary fenced in All regulations concerning road traffic and working safety must always be respected Always be especially careful when working in the vicinity of openwire power lines Do n...

Page 10: ...DINO 125T 10 No technical constructional or other changes may be made to the unit without written permission from the manufacturer...

Page 11: ...o find out the cause of the instability and ascertain in which direction the destabilizing forces are working Warn persons in the vicinity by using the alarm horn 2 Retract the telescope so that the s...

Page 12: ...n twelve 12 months from the first or the previous inspection If the lift is used in especially severe conditions inspection intervals should be shorter than mentioned above The general operating condi...

Page 13: ...DINO 125T 13 Fig 1 Fig 4 Fig 2 Fig 5 Fig 3...

Page 14: ...up function for the case that the overload switch RK4 is not working When the lift is working within the permissible reach zone the green light in the control panel is lit If the movement is stopped...

Page 15: ...DINO 125T 15...

Page 16: ...t axle limit switch 4C Support outrigger reset 5 Start pushbutton emergency descent 6 Pushbutton speed II 7 Turning lever 8 Boom movement lever 9 Telescopic movement lever 10 Voltage meter 11 Fuse 12...

Page 17: ...e locked when using the lift 17 Operating lever 19 Operating lever 18 Warning lights green inside the reach limits red at the reach limit 20 Start pushbutton emergency descent 21 Turning switch speed...

Page 18: ...DINO 125T 18...

Page 19: ...DINO 125T 19 Notes...

Page 20: ...DINO 125T 20 Fig 2 Fig 4 Fig 1 Fig 3...

Page 21: ...of ice rain or ground inclination It is prohibited to use the lift if it is not properly supported and completely level 2 The lift should be driven or pushed onto the area where it is to be used Appl...

Page 22: ...DINO 125T 22 Fig 2 Fig 4 Fig 1 Fig 3...

Page 23: ...operating switch 1 into position 1 fig 2 6 Start the motor with pushbutton 2 green 7 Lower the front supporting outriggers towbar 8 Lift the towbar jockey wheel 9 Press down the rear support outrigge...

Page 24: ...DINO 125T 24...

Page 25: ...op push button DO NOT DAMAGE THE TOW BAR JOCKEY WHEEL Movements are noticeably slower when using the emergency descent function OPERATING THE UNIT FROM THE WORK PLATFORM 12 Turn the operating switch 1...

Page 26: ...DINO 125T 26...

Page 27: ...e g a second person tools or the like Example A single person on the platform extends the telescope or alternatively somebody operating the chassis control panel extends it as far as it will go low a...

Page 28: ...DINO 125T 28...

Page 29: ...load refer to Technical data The movements are controlled by two safety limit switches RK4 and RK5 mounted beneath a cover The switches must not be adjusted or tampered with in any way Inspections an...

Page 30: ...DINO 125T 30...

Page 31: ...form The platform angle horizontal can be adjusted from the lower control panel as follows Make the adjustment with the boom in horizontal position The platform may not be loaded person during adjustm...

Page 32: ...DINO 125T 32...

Page 33: ...atform or 5 on the chassis control panel The system is activated only when the button is pressed NOTE When using the emergency descent system always first retract the telescope and then lower and turn...

Page 34: ...DINO 125T 34...

Page 35: ...the risk of damaging the wheel We recommend that there should be 1 3 cm 1 inch free height between the upper edge of the tire and the lower edge of the towbar brake rod so that the wheel can turn free...

Page 36: ...DINO 125T 36...

Page 37: ...4 Close the cover on the platform operating panel 5 Turn the operating switch into position 1 support outriggers 6 Raise the support outriggers start with the rear outriggers do not damage the rear l...

Page 38: ...urns to its original position 2 To release the coupling press the locking lever turn the handle upwards forwards and lift 3 WARNING Always make sure that the coupling is locked correctly onto the ball...

Page 39: ...e does not rub against other parts and that the safety wires are connected so that they can perform their functions 4 Make sure the lights work 5 Release the parking brake lever and make sure the boom...

Page 40: ...ired and corrected immediately Oil must not be let out onto the floor or ground Always keep the lift clean especially the platform Always clean the lift before service or maintenance work Use only spa...

Page 41: ...DINO 125T 41 340 mm...

Page 42: ...etween the sliding pads and the surface and adjust if necessary Load the platform with about 80 kg 180 lbs and turn the boom horizontally Now extend the telescope until the red light lights up and the...

Page 43: ...DINO 125T 43 LUBRICATION PLAN...

Page 44: ...0 Gliding surface jockey wheel spindle EVERY SIX MONTHS 11 Telescope cylinder bearing 12 Driving unit 13 Overrun device 14 Turning bearing and gear ring 15 Joint bearing on the upper stabilization cyl...

Page 45: ...DINO 125T 45 Fig 1 Fig 2 Fig 3...

Page 46: ...minutes measure again to see if the boom has moved fig 2 3 Check the tightness of the telescope cylinder load regulating valve Extend the telescope and measure the stroke Wait for a few minutes and ch...

Page 47: ...that they are functioning correctly Adjusting the bearings The wheel bearings are lubricated for life and do not need any service they do not need additional lubrication and they cannot be adjusted Se...

Page 48: ...directional valve which valve is not conceived to be tight If the platform lowers itself at the rear edge the reason is a leaking double load regulating valve 4 on the piston lower side of the slave c...

Page 49: ...DINO 125T 49...

Page 50: ...DINO 125T 50 MUISTA PUHTAUS KOM IH G RENHET VERGESSEN NICHT REINHEIT REMEMBER CLEANLINESS...

Page 51: ...sonnel REGULAR SERVICING 1 Always clean the lift thoroughly before starting service and maintenance work Never disassemble hydraulic or electrical equipment without cleaning it first Dirt and moisture...

Page 52: ...DINO 125T 52 MUISTA PUHTAUS KOM IH G RENHET VERGESSEN NICHT REINHEIT REMEMBER CLEANLINESS...

Page 53: ...side filter Refill tank with fresh oil Capacity about 20 l factory filling Neste Hydraulic 28 Super oil If necessary fill more hydraulic fluid so that the level reaches the upper edge on the dipstick...

Page 54: ...DINO 125T 54 Fig 2 Fig 3 Fig 5 Fig 4 Fig 1...

Page 55: ...tended Check boom joints and gliding surfaces and adjust if necessary Lubricate the gliding surfaces Inspect the turning device and its fixation and lubricate the bearing and turning gear ring fig 2 M...

Page 56: ...DINO 125T 56 Fig 2 Fig 3 Fig 5 Fig 4 Fig 1...

Page 57: ...echanism condition Gas spring condition 8 Inspect the axle and suspension system fig 4 Attachment Condition of rubber suspension and trailing arms 9 Inspect all the safety devices fig 5 Make sure that...

Page 58: ...DINO 125T 58 Fig 1 Fig 3 Fig 4 Fig 2...

Page 59: ...and level the lift Load about 80 kg 175 lbs onto the platform and extend the boom until the red warning light lights up and the platform stops Now The lifting function should be functional When loweri...

Page 60: ...DINO 125T 60 Fig 1 Fig 2 Fig 3 Fig 4...

Page 61: ...the boom into horizontal position Setting procedure alternative 1 Set the actuating point of RK4 far enough to ensure that RK5 is actuated before RK4 Extend the boom and measure one part of it stroke...

Page 62: ...DINO 125T 62 Fig 1 Fig 2...

Page 63: ...ture repellant Check that the cables and cable clamps are well and properly fastened Test the alarm horm emergency stop and emergency descent functions Before raising the boom test the functioning of...

Page 64: ...DINO 125T 64...

Page 65: ...according to separate directions adjust the brakes check the driving device and lubricate the joints fasten the wheels and tighten the wheel bolts check the tire pressures 3 5 bar check the overrun d...

Page 66: ...work shift or after the lift has been moved to another work site the user must always make the following inspections Ascertain the carrying capacity of the ground where the lift is to be used refer t...

Page 67: ...inimum distances for open wire cables INSPECTION ONCE A MONTH MAINTENANCE INSPECTION These inspections must be performed by a trained mechanic familiar with the lift Inspection list All the above ment...

Page 68: ...ean ANNUAL INSPECTION MAIN INSPECTION This inspection must be made by a technically trained mechanic who is familiar with the specifications and use of the equipment Steel structures safety devices an...

Page 69: ...about 45 and extend the telescope Watch the boom for about 10 min and make sure that it does not lower itself Load regulation valves telescope cylinder Operating from the lower control panel raise th...

Page 70: ...he same checks on the slave cylinder system main cylinder Lower the boom and make the same checks on the slave cylinder situated under the platform Hoses Inspect the hoses for leaks or wear Tubes Make...

Page 71: ...and the gas spring Check the condition of the main and slave cylinder pivot bearings and pins as well as their fastening Inspect the boom pivot joints Check that the boom joint spindle bearings and sp...

Page 72: ...n fastening eyes and screw connections Establish the play and correct fastening of the gliding surfaces parts of the boom Inspecting the work platform General condition Make sure that there are no def...

Page 73: ...tening Check the condition and fastening of the overrun device Inspect the axle and its fixation Inspect brake wires and rods Inspect the wheel rims bolts tires and tire pressures Check the wheel bear...

Page 74: ...the following data can be found 1 Inspection form 2 Notes on repairs made by welding a Time of repair b Made by whom c What was repaired When the annual inspection is ready and the machine may be put...

Page 75: ...ugh the same procedure with a platform load of 80 kg 175 lbs 10 Compare the sideways reach with the data in the reach diagram If necessary adjust as described on page 57 Setting the overload switches...

Page 76: ...DINO 125T 76 Muistiinpanoja Annotations Notes Notizen...

Page 77: ...but further power feed broken Replace the operating switch Mains switch breaks the power supply Switch on the mains switch The operating control power supply ok and further power feed ok Check condit...

Page 78: ...DINO 125T 78 Fig 2 Fig 1...

Page 79: ...filter have been replaced on time thoroughly clean the solenoid valve spindles and housings Observe utmost cleanliness malfunctions can be caused by invisible polluting particles The malfunction can a...

Page 80: ...DINO 125T 80 Fig 1 Fig 2...

Page 81: ...olenoid valve is not in central open position 7 Telescope retracts slowly fig 2 load regulating valve leaks as in item 5 hold valve 8 Platform moves rearwards platform floor load regulating two way va...

Page 82: ...DINO 125T 82...

Page 83: ...n position 1 boom does not rest on the support move boom onto support Boom support outrigger solenoid valve malfunction sticks in mid position ref to 4 above The reasons for malfunctions can be variou...

Page 84: ...DINO 125T 84 Fig 2 Fig 1...

Page 85: ...tor valve and telescope I III actuator valve and platform I X actuator valve and turning I IV Push the pin on the end of the solenoid valves If the movements can be run the fault will be found in the...

Page 86: ...R23 R24 R26 48 650 RELAY R25 48 2151 RELAY R27 48 2133 RELAY R32 R37 48 650 RELAY R4 R9 R13 R17 48 650 RELAY RK1 RK2 RK3 RK8 48 1936 48 2142 LIMIT SWITCH RK4 RK5 48 2068 48 2142 LIMIT SWITCH S1 48 23...

Page 87: ...DINO 125T 87 ELECTRIC SCHEME PLATFORM TURNING 12114...

Page 88: ...DINO 125T 88 ELECTRIC SCHEME 230VAC 12001...

Page 89: ...DINO 125T 89 ELECTRIC SCHEME 230VAC Lifts with no electric motor M1 12134 12141...

Page 90: ...DINO 125T 90 ELECTRIC SCHEME 12VDC 12054...

Page 91: ...DINO 125T 91 ELECTRIC SCHEME 12VDC Lifts with no electric motor M1 12134 12141...

Page 92: ...1 13 47 2722 Load regulating valve 1 14 DL5 036 Cylinder telescope 1 15 DL10 005 Cylinder slave 1 16 47 2769 Double load regulating valve 1 47 2768 Double load regulating valve 2 17 47 2660 Switching...

Page 93: ...DINO 125T 93 HYDRAULIC SCHEME 12034...

Page 94: ...DINO 125T 94 Notes...

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