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Assemble the System

Installation Steps

4

Preproofer

–

HW Installation manual

4-3

Preproofer IM749

8-12 EN

4.2

Installation Steps

1.)

Start building the stand from the bottom upwards.
Insert the cross beam and screw it onto the bottom of
the right eg. Secure the right leg with
2 bolts/washers/nuts.

2.)

Secure the left leg with 2 bolts/washers/nuts.

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Summary of Contents for Preproofer 740

Page 1: ...Preproofer 740 780 940 980 Installation manual ...

Page 2: ...capabilities described herein All the documentation in this manual is instructional and for the operation of Preproofer machine Digital Information shall not be responsible for any damage or claims resulting from any errors or omissions in this manual Owning to our policy of continous product development specifications terms and description of Preproofer 940 980 are subject to change without prior...

Page 3: ... 2 1 2 1 Warning 2 1 3 Tools and Materials required for the Installation 3 3 3 1 Tools required fort he Installation 3 3 3 2 Materials required for the Installation 3 3 3 3 Unpacking the Boxes 3 3 4 Assemble the System 4 1 4 1 Assemble the Stand Fehler Textmarke nicht definiert 4 2 Installation Steps 4 3 5 Function test 5 1 ...

Page 4: ......

Page 5: ...us 9400 9800 printing engines enabling print widths of 111cm 44 The Preproofer 740 780 is a fully automatic system printing double sided proofs in 4up format The system is based on two Epson Stylus 7400 7800 printing engines enabling print widths of 61cm 24 Please note Installation of this equipment must be done by a trained technician Do NOT leave Epson Printers on the stand without securing them...

Page 6: ......

Page 7: ...at all times Personnel MUST therefore read the contents of the document BEFORE commencing any work on the equipment described in the document Improper use of controls and switches failure to comply with warnings and the performance of adjustments or procedures not specified in this document may expose personnel to danger Installation of this equipment must be done by a trained technician Do NOT le...

Page 8: ...2 Safety Warning 2 2 Preproofer HW Installation manual Preproofer IM7498 12 EN ...

Page 9: ...onnect the ShuffleBox the PC not supplied 3 3 Unpacking the Boxes Make sure the following parts are available after unpacking the cases Large case 2 side Legs 2 Shelves 2 or 3 Cross beams 2 side media guides for roll media Power supply with international plug Software package with hardware dongle Bag if screws rectangular End plugs circular end plugs Printer locking devices Small case Curver 1 ant...

Page 10: ...llation manual Preproofer IM7498 12 EN 2 Inform the carrier shipping agent and insurance agent Units may be removed from their box only by an approved engineer or representative Do not proceed with unpacking when there has been a damage report until authorized by the shipping and insurance agents ...

Page 11: ...r HW Installation manual 4 1 Preproofer IM7498 12 EN 4 Assemble the System Assemble the stand as described below If the stand comes pre mounted please skip this section 4 1 Overview Once assembled the stand should look as Front View Back View ...

Page 12: ...4 Assemble the System Overview 4 2 Preproofer HW Installation manual Preproofer IM7498 12 EN The parts positions as shown below 16x M8 Bolts 16x M8 washers 16x M8 Nuts 1 Cross Beams 2 Cross Beam 1 1 ...

Page 13: ...manual 4 3 Preproofer IM7498 12 EN 4 2 Installation Steps 1 Start building the stand from the bottom upwards Insert the cross beam and screw it onto the bottom of the right eg Secure the right leg with 2 bolts washers nuts 2 Secure the left leg with 2 bolts washers nuts ...

Page 14: ... the shelf as shown 1 Cable Channel 2 Hole for Power Supply Shuffle Box Serial cable 3 Hole for USB Cable 4 Open end for mains cable 4 Insert the bottom shelf and secure it with 4 bolts washers nuts 2 on each side 5 Insert the upper cross beam and screw it with 2 bolts washers nuts on the left and with 2 bolts washers nuts the right leg 1 1 1 1 ...

Page 15: ...eproofer IM7498 12 EN 6 Glue the cable channel underneath the bottom shelf as shown 1 Hole for mains cable 2 Open end for USB Cable 7 Insert the top shelf and secure it with 4 bolts washers nuts 2 on each side 8 Glue the Vertical cable channel as shown 1 Vertical cable channel 1 1 1 ...

Page 16: ...over and unscrewing 2 screws on each deflector 1 Front Cover 2 Plastic media deflector 10 On the Top printer remove the right side roll holder by removing 3 screws and the left side roll holder by removing 2 screws Remove the plastic cover Reassemble again both the right side roll holder and left side roll holder 1 Right side roll holder remove 3 screws 2 Left side roll holder remove 2 screws 1 1 ...

Page 17: ...proofer IM7498 12 EN 11 In the Top printer remove 3 or 5 screws holding the back cover 1 Remove screws 2 Back Cover 12 In each location of screws removed insert round plastic washer and screw with new elongated screws Do not tighten screws 1 Plastic washer with new screw 1 1 1 1 1 1 ...

Page 18: ...stallation manual Preproofer IM7498 12 EN 13 Insert the Anti curling device tighten it with new screws 1 Anti curling device Check the position of the AntiCurling device When the bar is in the lowest position it should not touch the blue paper roll side holders 1 ...

Page 19: ...helf hole and the printer hole Insert the long screw into the thin plastic washer and screw it from underneath the shelf Caution Do not leave the printer on the stand without securing it with the printer locking device 16 Position the Top Epson Printer on the top shelf with the threaded hole underneath the printer aligned over the shelf hole Take the printer locking device large plastic spaced thi...

Page 20: ...ar Feed paper through the metal rod and around the metal plate and into the epson printer slot 1 Metal rod 2 Metal plate 18 Unsnap the black plastic guides inside BOTH the Epson machines 5 or 7 pieces in each machine 1 Plastic Guide 19 Remove 2 M4 black screws on each side of the Epson printer s gliding plate 1 2 black screws 2 Gliding plate 1 1 1 1 1 1 ...

Page 21: ...ate should rest under the edge of the vacuum bed 1 Vacuum bed edge 2 Guide plate underneath the vacuum bed edge 3 Ink Hoses carrier plate 21 Tighten the M4 x 10 mm screws on each side 1 M4 x 10 mm screws 2 Height adjustment screw Check the upper edge of the guide plate rests under the edge of the vacuum bed 22 The guide plate can be adjusted upwards or downwards by unlocking and tightening the Hei...

Page 22: ...w from the right in the lower row of screws This lower row of screws hold the cover plate for the electronics compartment Insert the curver and the screws into the 2 empty holes Tighten the screws lightly 1 Curver 2 Remove 2 Top screws 24 Fix the top half of the curver by screwing the side plate into the angular bracket The latter is fixed on the top shelf 1 Tighten screw 2 Side cover 1 1 1 1 1 ...

Page 23: ...ation manual 4 13 Preproofer IM7498 12 EN 25 Switch off the bottom printer and remove the Power cord Push the panel down at the position of the arrows 26 Take off the ink cartridge holder 1 2 screws on the top 2 1 screw to take off the blue ink lever handle 1 1 1 ...

Page 24: ...allation Steps 4 14 Preproofer HW Installation manual Preproofer IM7498 12 EN 27 Take off the grey paper level handle 1 1 screw 28 Take off the maintenance tank and remove the plastic cap 1 One screw behind the plastic cap 1 1 1 ...

Page 25: ...Preproofer HW Installation manual 4 15 Preproofer IM7498 12 EN 29 On the back take off the screws 1 three screws 30 On the upper inner side take off the screws 1 Two screws 31 On the lower inner side take off the screw 1 One screw 1 1 1 1 1 1 ...

Page 26: ...em Installation Steps 4 16 Preproofer HW Installation manual Preproofer IM7498 12 EN 32 Remove the top screws on the back cover of the lower printer 1 Top screws 33 Remove screws on the back 1 screws on the back 1 1 1 1 1 ...

Page 27: ... opening 1 Optional board opening 35 Turn the keypad upside down and remove the grey metal cover Solder the 3 wires to the respective positions 1 Red for Pause 2 Blue for Ground 3 Black for Enter Note Before soldering check the wires with the layout shown in step 41 36 Feed the cable down so that it does not interfere with the motor and the motor belt 1 1 1 1 1 1 1 ...

Page 28: ... Installation manual Preproofer IM7498 12 EN 37 Feed the round cable though the extra board opening 1 Cable wires 38 Reclick the keypad very carefully 39 Connect the Power supply to the Interface Box 40 Connect the keypad cable 4 pin plug to the Interface Box 1 ...

Page 29: ...Assemble the System Installation Steps 4 Preproofer HW Installation manual 4 19 Preproofer IM7498 12 EN 41 Connect the Y Motor cable 5 pin plug The wires should look as shown ...

Page 30: ...on the Epson CPU Board 1 Y Motor connector with 2 pins 43 Connect first 2 wire Male connector to the Y Motor female connector Make sure red wire is connected to the red wire 44 Connect the second 2 wire Female connector to the Y Motor Male connector sitting on the CPU Board 45 Route the cables for the upper printer through the cable channel as shown 1 ...

Page 31: ...in serial cable to the connector on the Interface Box 1 Connect to Power Supply 2 Serial Cable 48 Attach serial cable from COM1 port of the PC to the Epson interface Box 49 Connect the Power Supply cable The red lamp on the underside of the Interface Box will be lit Minimum of 12 V supply is required for the lamp to be lit The power supply should be able to deliver minimum of 1 5A 1 Red lamp 1 1 1...

Page 32: ...th the printers by un tightening the screws and moving the printers in both X and Y directions Tighten the screws on the locking devices in order to fix the printers 51 Attach the power cords to both the printers 52 Attach the USB or network cables 53 Switch on both the printers 54 The assembled machines Front view ...

Page 33: ...Assemble the System Installation Steps 4 Preproofer HW Installation manual 4 23 Preproofer IM7498 12 EN Back view ...

Page 34: ...4 Assemble the System Installation Steps 4 24 Preproofer HW Installation manual Preproofer IM7498 12 EN ...

Page 35: ...ress the paper feed button to forward about 60cm paper 6 PRINTER FRONT Press the button paper cut 7 Paper should fall into PRINTER BACK On the display the message Press PAUSE button comes up The paper indicator a RED LED goes off 8 Software EPS100605 Press the button PAUSE The paper starts to shuffle goes up and down 4 times After the shuffling process the paper is automatically loaded into the pr...

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