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DGSHAPE DWX-53DC, Installer'S Manual

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DGSHAPE DWX-53DC Installer'S Manual Download Page 30

Install the 
aircraft 

28 

Insta
llatio
n 

 

 

NOTE

 

When this machine receives CAM data, it automatically changes the intensity of air pressure according to the 
material to be processed. 

1

 

Warning

 

Slowly and carefully turn the air pressure adjustment knob. 

Otherwise, the machine may move suddenly and cause injury. 

Important

 

Always set the air pressure to 0.4 MPa . 0.4 Exceeding MPa may result in failure. If the pressure is 
small, sufficient effect cannot be obtained. 

 

 

2.

 

Set the air pressure 

 

 

 

Procedure

 

1.

 

Lift up the upper knob (pneumatic adjustment knob) (). 

 

2.

 

Adjust the air pressure 

a.

 

Slowly turn the top knob to adjust the air pressure to 0.3 MPa . 

b.

 

Slowly turn the top knob to increase the air pressure to 0.4 MPa . 

 

 

 

 

•

 

: Increase pressure 

•

 

: Lower the pressure 

3.

 

Lower the upper knob. 

Summary of Contents for DWX-53DC

Page 1: ...pecifications of this product and the contents of this manual are subject to change without notice Contact us if you notice any questions mistakes or omissions in this product or the contents of this manual We assume no responsibility for any direct or indirect damage caused by the use of this product whether or not it is faulty We shall not be liable for any direct or indirect damages caused to t...

Page 2: ...er 29 System requirements 29 Software to be installed 30 Install software 31 Connect to a computer 32 Show VPanel 39 Exiting VPanel 40 Connect multiple units 41 Registering another aircraft 41 Switching the Aircraft Operated by VPanel 44 Changing the Name and Images of the Aircraft Displayed on VPanel 45 Before starting work 47 Selecting the Aircraft to Use with VPanel for DWX 47 Running in the di...

Page 3: ......

Page 4: ...ducti on Introduction ABOUT THE MACHINE 3 Unique features 3 Pre installation check 4 Installation and Installation 4 Installation location 5 Temperature and humidity 6 Installation space 7 What s in the Box 9 ...

Page 5: ...rostheses such as crowns copings and bridges You can create high quality prostheses by installing special software on your computer and connecting the instrument The machine s disc changer automatically manages and switches up to six cutting materials Continuous machining is possible while using materials in use without waste Please refer to our site for the latest information on this machine http...

Page 6: ...it falls it may cause injury Note Hold the projector by the parts shown in the illustration when lifting it x 4 Important Do not have milling area covers adaptor area covers tool area covers and dust harvesting hose attachments Installation and Installation The weight of the main unit alone is 120 kg Take care when loading unloading and installing Pre installation check ...

Page 7: ...ay cause electric shock or fire Warning Keep the power plug easily accessible at all times This is for quick disconnection of the power plug in case of emergency Install the equipment near the power outlet Also leave enough space for the power cord to be brought into close proximity to the outlet Installation location Do not install the product in a location subject to large changes in temperature...

Page 8: ...sible Large changes in the temperature of the installation environment may affect the machining quality Temperature and humidity Install the product in a place with specified conditions temperature humidity etc Failure to observe this precaution may result in damage to the unit Temperature 5 40 Humidity 35 to 80 RH no condensation ...

Page 9: ... Installation space Allow at least the following space for installation Installation space Working space A 800 mm B 900 mm C 1 800 mm D 1 900 mm Secure sufficient space for the adapter area cover or tool area cover to be opened H 912 mm P 62 External Dimensions ...

Page 10: ...i on Height to be installed Install the product at least 0 6 m from the work floor This unit is a tabletop mounted device Install the product so that it is easily accessible to the power switch and other operating parts during operation ...

Page 11: ...se 1 Adapters 6 Automatic correction jig 1 Adapter for pin material 1 Open Edge Adapter 1 1 Milling bar positioning jig 1 Milling bar holder 15 Detection pin 1 Tool storage area 1 Collet mounting dismounting jig 1 T Six Sumi screwdriver 1 L Six Sumi wrench 1 1 Set Screw 25 Screw spare for adapter 8 Screw spare for adapter for pin material 2 Black screw for regulator 4 What s in the Box ...

Page 12: ...illing bar 4 2 Torque driver 3 Tablet Holder Right 1 Screw 1 Tablet Holder Left 1 Screw 1 Adapter rack 1 Cushion for tablet 4 Adapter ID label for option 1 4 Quick Access Guide 1 Safety Instructions 1 1 Attach the adapter ID label for option to the adapter base The adapter ID label can be used with any number 2 ZRB 200D ZPB 100D ZPB 50D and ZPB 30D 1 per 3 Handle 2 bit 1 5 mm 2 5 mm 3 0 mm 1 each ...

Page 13: ...ystem requirements 29 Software to be installed 30 Install software 31 Connect to a computer 32 Show VPanel 39 Exiting VPanel 40 Connect multiple units 41 Registering another aircraft 41 Switching the Aircraft Operated by VPanel 44 Changing the Name and Images of the Aircraft Displayed on VPanel 45 Before starting work 47 Selecting the Aircraft to Use with VPanel for DWX 47 Running in the disc chan...

Page 14: ...nce this machine cuts materials machining scraps are produced during machining A separate dust collector must be provided Insert the dust collector hose into the dust collector pipe of the machine and use it Prepare a dust collector that meets the following conditions Static pressure 26 kPa or more 4 min Above Dust collecting hose A which fills the inner or outer diameter of the dust collecting pi...

Page 15: ... cause damage Warning Do not supply compressed air until the air hose is securely connected Otherwise an unexpected accident may occur PREPARATION TO USE THE MACHINE Compressor compressed air supply source This machine requires compressed air A compressor must be prepared separately Prepare a compressor that meets the following conditions Control pressure within 0 5 to 1 0 MPa Air flow 66 L min or...

Page 16: ...sed air PREPARATION TO USE THE MACHINE Air hose Air hose connecting compressor and regulator 1 Prepare an air hose that meets the following conditions Hose O D 6 mm polyurethane resin tube Water receiver The water accumulated in the regulator bowl is discharged little by little so prepare a water reservoir ...

Page 17: ...e the fasteners To protect the unit from transport vibrations the unit is fitted with four fasteners Once the aircraft is installed remove all fasteners Turning on the power while the fixture is attached to the aircraft may cause malfunction or failure Fixtures are required for transport Keep this manual in a safe place so as not to lose it Necessary items Procedure 1 Open the milling area cover 2...

Page 18: ...er uses a handle and bit Do not use sleeves NOTE Be sure to remove fixture B and screws The removed fixture B and screws are required for transfer Keep the warranty in a safe place 3 Use a Torque Driver to tighten the four mounting screws of Fixture A 4 Open the adapter area cover 5 Remove the screws with a torque screwdriver and remove fixture B ...

Page 19: ...r a Loosen the screws securing the maintenance cover by hand about two turns b Remove the maintenance cover Lift the maintenance cover upward and when the hole in the maintenance cover comes to the position where it passes through the screw pull the maintenance cover toward you to remove it 8 Remove the two screws with a torque screwdriver to remove fixture C 9 Remove the three screws with a torqu...

Page 20: ...ent screws from falling into the aircraft gently press the fixture against the head of the screw with your hand while evenly loosening the screws and remove them together with the fixture Be sure to remove fixtures C and D and screws Removed fasteners C D and screws are required for transfer Keep the warranty in a safe place ...

Page 21: ...power supply Takofu wiring or long extension cords may cause a fire Warning Connect to ground Prevents fire or electric shock in the event of electric leakage due to malfunction Warning Connect to an outlet Do not connect directly to fixed wiring equipment such as a distribution board In the unlikely event there is an increased risk of fire or electric shock Important 2 Aircraft ID change is requi...

Page 22: ...Install the aircraft 20 Insta llatio n Relevant informatio n P 41 Connecting Multiple Units ...

Page 23: ... on the power Procedure 1 Close the cover Close all three of the following covers Milling area cover Adapter area cover Tool area cover 2 Turn on the aircraft s power switch The aircraft will begin initial operation The initial operation is complete when the status light changes from blinking to solid ...

Page 24: ...ver Retighten the screws of the air nozzle The screws of the air nozzle inside the maintenance cover may loosen due to shaking or vibration when shipped Retighten the screws after installing the aircraft for safe use of the machine Necessary items Procedure 1 Open the tool area cover 2 Tighten the air nozzle screw with a torque screwdriver ...

Page 25: ...rque driver until it runs idle 3 Fit the maintenance cover a Fit the maintenance cover by passing the screws through the three holes in the maintenance cover b Slide the maintenance cover down c Tighten the three screws by hand 4 Close the tool area cover ...

Page 26: ...connect the dust collector to the dust collector according to your dust collector s instruction manual Procedure 1 Connect the dust extractor to the aircraft using the dust extractor hose Use the dust collecting hose supplied with your dust collector For detailed connection methods refer to the instruction manual of your dust collector 2 Plug the interlock cable provided with the dust collector in...

Page 27: ...nstall the regulator Necessary items Regulator Screw for regulator Air hose Torque screwdriver 0 6 N m 1 Mounting the Regulator on the Aircraft Procedure 1 Temporarily tighten the two screws for regulator on the right side of the aircraft Turn the screw about 3 turns by hand 2 Insert the regulator bracket into the screw temporarily fixed in step 1 and fully tighten it with a torque screwdriver Tig...

Page 28: ...htly to confirm that it is not pulled out If the plug is loose it may come off 3 Fit the drain hose to the regulator bowl When water accumulates in the bowl it is drained from the drain hose Set the water pan 4 Plug the air hose into the aircraft Attach the supplied air hose to the aircraft ...

Page 29: ...regulator pull out the air hose slowly while pushing in the ring of the regulator 5 Insert the air hose into the regulator while pushing in the regulator ring Attach the air hose supplied with your compressor to the left side of the regulator Attach the other end of the air hose attached to the machine to the right side of the regulator 6 Supply compressed air and check for air leaks from connecti...

Page 30: ...suddenly and cause injury Important Always set the air pressure to 0 4 MPa 0 4 Exceeding MPa may result in failure If the pressure is small sufficient effect cannot be obtained 2 Set the air pressure Procedure 1 Lift up the upper knob pneumatic adjustment knob 2 Adjust the air pressure a Slowly turn the top knob to adjust the air pressure to 0 3 MPa b Slowly turn the top knob to increase the air p...

Page 31: ...Core i5 Memory 8 GB Above Video Cards and Displays Video card supporting 1024 x 768 dots 256 colors or more recommended Hard disk The following free hard disk space is required Destination 200 Mbyte or more Error video recording function 20 GB or more Because this software is a 32 bit application it runs on a 64 bit Windows with a WOW64 Windows On Windows 64 https www dgshape com Connect to a comp...

Page 32: ...re to perform the instrument operations and various settings Hereafter it is described as VPanel in this manual Refer to VPanel s user s manual for information on how to read VPanel screens and explain its functions Dental Driver DWX 53DC screwdriver This is a Windows driver that is required to send data from a computer to this unit VPanel for DWX User s Manual ...

Page 33: ...r or Administrators account 3 Accessing the following URL https downloadcenter rolanddg com DWX 53DC 4 Download the following software DGSHAPE Dental Driver for Windows Windows Driver Ver 1 50 VPanel for DWX setup_VPanel V4 1 0 Click to download it to the right of the software name 5 Install the driver Double click Windows Driver Ver 1 50 to begin installing Follow the on screen instructions to in...

Page 34: ... conversion cable If the total length of the cable exceeds 3m a malfunction may occur Do not use USB hubs You may not be able to connect Do not bundle power cords with USB cords If USB cable and the power cord are bundled together malfunction may result due to noises etc Connect to a computer Necessary items Procedure 1 If the aircraft s power switch is off turn it on The aircraft will begin initi...

Page 35: ...ombinations Machine Desktop PC or Notebook PC Machine Tablet Terminal Machine Mini PC Touch Display Relevant informatio n To Devices and Printers when a USB cable is used to connect the machine to the computer on which the driver is installed A DWX 53DC is added and becomes available P 41 Connecting Multiple Units ...

Page 36: ...cessory connecting the aircraft to the tablet terminal Tablet charging cable Procedure 1 Fit the accessory cushion on the back of the tablet device If the tablet comes into contact with the built in panel the aircraft may malfunction A cushion should be fitted to allow clearance between the tablet device and the built in panel 2 Pull out the bottom storage 3 Loosen the retaining screw at the botto...

Page 37: ...t holder on the tablet base Tighten the screws after adjusting the tablet holder 6 Pass the cable connecting to the tablet terminal through the cable entry on the rear of the aircraft Pass the cable through the insertion slot so that the terminal to be connected to the tablet terminal is on the tablet base side 7 Pull out the inserted cable from the inside of the tablet base ...

Page 38: ...acing the tablet on top of the tablet holder will bend the cable Prepare a commercially available L shaped adapter and connect it to the supplied USB cable 8 Connect the cable to the tablet and place it on the tablet holder 9 Align the tablet holder with the width of the tablet and tighten the screws to secure it 10 Press in on the tablet base and tighten the lower retaining screw ...

Page 39: ... 11 Connect the cable terminal on the rear side of the aircraft Connect USB cable between the aircraft and the tablet device to USB connector on the back of the machine Connect the charging cable of the tablet device to an electrical outlet ...

Page 40: ... llatio n When using a mini PC When using a mini PC it can be fixed to VESA mount mounted on the back of this unit Prepare a VESA mount that conforms to the following VESA standards VESA FDMI Standard Part D Mounting hole 100 100 mm ...

Page 41: ...chine body and send e mails We recommend that you set your VPanel to start automatically when you start up your computer Mail tab General tab From the Task tray Procedure 1 Click VPanel icon in the notification area of your desktop The main window of VPanel is displayed If there is no task tray start it from the Start window or Start menu on Windows P 39 Starting Up From the Start Menu or Start Wi...

Page 42: ...Connect to a computer 40 Insta llatio n Exiting VPanel Procedure 1 Right click the VPanel icon in the task tray on the desktop and then click Finish ...

Page 43: ...e able to connect 2 This setting method is for connecting more than one aircraft of the same model to a single computer Up to four units can be connected Before connecting multiple aircraft distribute the IDs A to D that are different from those of the other aircraft one by one and set them accordingly This ID allows each aircraft to be distinguished Registering another aircraft Procedure 1 Displa...

Page 44: ...6 Click Settings in Aircraft ID Settings on the General tab The ID Settings DWX 53DC window appears 7 Select an ID that is not used and then click OK By default all aircraft IDs are set to A 1 Since the eye is A be sure to select one of B to D for the second and subsequent units 8 When the following window appears click OK The instrument rebootings and the driver corresponding to the aircraft with...

Page 45: ... computer may shut down 9 Rebooting VPanel a Exit VPanel Right click the icon in the task tray and click Finish b Start VPanel P Start up from the Start menu or Start window of 39Windows The ID you set is now valid Make sure the aircraft is added to MACHINE STATUS Check that the ID set on the main screen is displayed 10 3 Repeat steps 2 to 9 to connect the first and fourth aircraft ...

Page 46: ...to switch the aircraft you want to operate The aircraft currently selected has a green bar on the left side of the aircraft as shown below When switching the aircraft to be operated click the aircraft image you want to operate in the aircraft list P 45 Changing the Name and Images of the Aircraft Displayed on VPanel ...

Page 47: ...ndows tools b Double click Control Panel c Click View Devices and Printers Windows 10 a Click Start Windows System Tools Control Panel b Click View Devices and Printers Windows 8 1 a Move the mouse to the lower right corner to display the charms then click Settings b Click Control Panel c Click Hardware and Sound Devices and Printers 2 Select the name of the model printer you are using and change ...

Page 48: ...ircraft Operated by VPanel Changing Images of the Aircraft Displayed on VPanel Procedure 1 Displays the main window of VPanel 2 Right click the image of the aircraft displayed in MACHINE STATUS and then click Change Image 3 Select the image file to be displayed on the Open screen The changed image is displayed on the main screen ...

Page 49: ...for DWX Windows 8 1 a Click img on the Start window b From the Apps window click the VPanel for DWX icon in VPanel for DWX 2 Select the aircraft to be operated Click the images of DWX 53DC displayed in Available Aircraft List The aircraft whose VPanel is to be operated is displayed at the bottom row If you do not want the Select Aircraft to Operate screen to be displayed when VPanel is started che...

Page 50: ...ize the disc changer s up down movement Procedure 1 Close all covers 2 Turn on the power of this unit 3 Displays VPanel P Show 39VPanel 4 Click OK The DWX 53DC Aircraft Sets window appears 5 Click Disk Changer Run in in the Maintenance tab 6 When the following window appears click OK Starts running in ...

Page 51: ...Before starting work 49 Insta llatio n When the completion of work message is displayed the disc changer completes its running in operation ...

Page 52: ...e the rotation of the spindle by spreading grease over the sliding parts inside the spindle Procedure 1 Close all covers 2 Displays VPanel P Show 39VPanel 3 Click OK The DWX 53DC Aircraft Sets window appears 4 Click Spindle Run in in the Maintenance tab 5 When the following figure is displayed click OK Start running in ...

Page 53: ...Before starting work 51 Insta llatio n When the completion of work message is displayed the spindle running in operation is complete ...

Page 54: ... automatic correction Cleaning cloth 1 Attaching the Detection Pin Procedure 1 Remove any dirt etc around the clamp 2 Wipe off any dirt from the clamp correction value projection and milling bar sensor with a cloth for cleaning the accessories Correction may not be performed properly if stain is adhered 3 Wipe off any dirt from the detection pin and the front and back of the automatic correction t...

Page 55: ...e starting work 53 Insta llatio n Important Clean the back and shaft of the automatic correction tool 4 Place the detector pin on position 15 of ATC magazine Insert the detector pin firmly into ATC magazine ...

Page 56: ...ion The initial operation is complete when the status light changes from blinking to solid 2 After the initial operation is completed open the adapter area cover 3 Point the adapter ID toward you and insert the automatic correction tool into the adapter stocker Be sure to insert the adapter gently Forceful insertion may cause the adapter to strike the interior of the aircraft resulting in chipping...

Page 57: ...ircraft Sets window appears 3 Click Automatic correction on the Maintenance tab 4 Carry out automatic correction according to the instructions on the screen After you perform the operations shown on the screen click OK to proceed to the next screen When the completion of work message is displayed the automatic correction is complete DWX 53 DC User s Manual ...

Page 58: ...ted remove the detection pin and the jig for automatic correction clean them and then store them Procedure 1 Open the tool area cover and adapter area cover 2 Remove the detection pin 3 Remove the automatic correction tool Pull out the automatic correction tool slowly Take care not to hit your hand or other objects inside the adaptor area when pulling it out 4 Store the detection pin and automatic...

Page 59: ...Before starting work 57 Insta llatio n ...

Page 60: ...Before starting work 58 Insta llatio n Turn off Procedure 1 Turn off the aircraft s power switch ...

Page 61: ...59 App endi x Appendix Specifications 60 Expansion terminal 60 Coordinate 61 Dimensions 62 List of specifications 66 System Requirements for USB Connectivity 67 ...

Page 62: ... off the aircraft when connecting or disconnecting cables Connecting or removing the cable while the machine is turned on may cause damage We are not responsible for the impacts on the equipment connected to this terminal Expansion terminal Spec ifica tion s ...

Page 63: ...Spe cific atio ns 61 App endi x Coordinate Y B X A A Axis B B Axis O Origin X X Direction Y Y Direction Z Z Direction A Z O ...

Page 64: ...Spe cific atio ns 62 App endi x ERRO R CA N CEL PAU S E POW ER Dimensions External Dimensions Front face A 650 mm B 598 mm C 321 mm D 274 mm E 807 mm F 831 mm G 500 mm H 49 mm ...

Page 65: ...Spe cific atio ns 63 App endi x Side face A 912 mm B 560 mm C 97 mm D 334 mm E 763 mm F 1 097 mm ...

Page 66: ...Spe cific atio ns 64 App endi x Adaptor dimensions for pin materials 62 mm 22 mm 72 mm ...

Page 67: ...Spe cific atio ns 65 App endi x Detection pin dimensions 33 mm 60 mm Φ4 mm ...

Page 68: ... Power Supply Conditions 100 240 VAC 10 50 60 Hz Overvoltage category Category II IEC60664 1 2 8 A Power consumption Approx 250 W Operation sound Operating 70 dB A or less when not cutting Standby 45 dB A or less External Dimensions W D H 650 763 831 mm Weight 120 kg Installation Environment Indoor use altitude 2000 m or less Temperature 5 to 40 C Humidity 35 to 80 non condensing Environmental Pol...

Page 69: ...ments for USB Connectivity Computer Windows 11 64 bit 10 or 8 1 32 or 64 bit preinstalled USB cable Use the supplied USB cabling When connecting a conversion cable prepare a USB cable of 3m or less in total including the conversion cable separately ...

Page 70: ...Spe cific atio ns 68 App endi x ...

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