DFC NSV-400 Operation Manual & Product Specifications Download

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OPERATION MANUAL

PRODUCT SPECIFICATIONS

FOR

NSV-400

AUTOMATIC

BANDING/SLEEVING MACHINE

DFC PACKAGING (SLEEVES) PTY. LTD.

Summary of Contents for NSV-400

Page 1: ...OPERATION MANUAL PRODUCT SPECIFICATIONS FOR NSV 400 AUTOMATIC BANDING SLEEVING MACHINE DFC PACKAGING SLEEVES PTY LTD...

Page 2: ...the product After application the sleeve band is wiped down on to the product prior to entering a heat tunnel The products must be pitched before they reach the applicating driver and this can be ach...

Page 3: ...4 1 3 BASIC BLUEPRINTS...

Page 4: ...e applicating driver and hence the sleeving operation is initiated by a photo electric switch situated on the main unit 1 4 2 GENERAL PARAMETERS Product Rate 150 350pcs per min depending on container...

Page 5: ...justments can be made from the Touch Screen LCD control panel When the LCD is on the following will be shown on the screen Step 1 Press ENGLISH LANGAGE to choose the type of the language to be used St...

Page 6: ...to set up the feed speed guiding belt speed scroll speed and conveyor speed that you need The following menu will be shown Step 4 Press PREVIOUS PAGE return to manual adjust 1 and press PARAMETER ADJU...

Page 7: ...8 Step 5 To adjust parameters press the following screen will appear 7 7 8 CLR 9 4 5 6 ESC 2 3 0 7 ENT DEL 4 1...

Page 8: ...TO ON to start the machine 1 4 4 FEED CUT HEAD Material is fed by two rubber rollers driving against a set of bearings on the mandrel The roller is servo controlled The standard method of controlling...

Page 9: ...ibration Product Pitching Product can be pitched where required by scrolls mounted on the conveyor Product Centralizing Product can be centralized where required by a double belt centralizer unit moun...

Page 10: ...2200 mm Weight 200 kg Requires 2 meter working space around the machine for operation and service Conveyor Belt Length 5000 mm minimum Varied by options Width 101 mm Height 850 1000 mm 1 4 10 NSV 400...

Page 11: ...Motors Normal Motor Voltage 220V A C 3 phase Wiring All wiring is to specification with regard to suitability and colour coding and is terminated with numbered sleeves as recorded on the wiring diagr...

Page 12: ...the cardboard core is located over the aluminum disc center of the rear disc and that the film unwinds in the direction shown Replace the outer disc and apply pressure to nip the reel of film between...

Page 13: ...14 FIGURE 1 AUTOMATIC FILM FEED...

Page 14: ...nt to each spreader is marked on one of its fins Select the correct size spreader for the film being used and insert it into the film a distance of approximately 150mm Once the film is inserted into t...

Page 15: ...ately after the material feed is complete Adjusting Blade Position Only adjust the blade cutting position if the blade does not turned away after cutting action which continuously jams the material in...

Page 16: ...eeve application products are detected as they approach the applicating driver by a fibre optic photo electric sensor mounted in a necked housing The sensor signal initiates the applicating drive and...

Page 17: ...transmitted from the optical sensors i e one from the product sensor one from the film register and one from the cutter P L C is installed at the rear top right of the machine 2 9 PITCHING SCROLL Prod...

Page 18: ...e support roller feeding driver roller and applicating driver roller to make sure the mandrel is properly supported 6 Place product on the static conveyor beneath the applicating driver There should b...

Page 19: ...central placement of the sleeve band over the product If the sleeve is delivered too early move the sensor in the direction of the product flow If the sleeve is delivered too late move the sensor agai...

Page 20: ...put socket before Making any readjustment to the system for different product runs Carrying out any maintenance work Opening the electrical enclosure access door MECHANICAL AND GENERAL CONSIDERATIONS...

Page 21: ...ting the material sideways between wheel and film roller 3 Continue threading the material over the film roller and into the film sensor which is fixed onto two plate 4 Thread the material over the ma...

Page 22: ...oroughly Replace if worn or damaged 2 Check all material guide spools for free rotation 3 Grease the leadscrew of the head vertical adjustment system with White Food Quality Grease 4 Check that all ma...

Page 23: ...wear strip with silicone oil spray 6 Clean underside of skid plate if fitted with mild detergent solution and dry thoroughly 7 Clean the soft rubber flails if fitted with mild detergent solution and d...

Page 24: ...uction cleanliness and function Cut sleeve too short after initial setting i Material unwind under tension ii Layflat material too tight on the mandrel iii Sensor adjustment i Check full spool unwind...

Page 25: ...facture iv Film spreader damaged or has sharp edges v Film spreader too tight a fit to material vi Perforator damaging material vii Material not welded on seam correctly iii Remove material and open f...

Page 26: ...sor manual to re set the sensor Sleeve or long band wipedown incorrect Brushes i Soft rubber flails not contacting sleeve correctly ii Contamination of flails iii Contamination on product i Adjust fla...