DeWalt Graco PowerFill 3.5 Standard 26B417 Page 1 Operation, Parts Download

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For portable dispensing of water-based and oil-based non-flammable materials.

Not approved for use in explosive atmospheres or hazardous (classified) locations.

For professional use only.

125 psi (0.86 MPa, 8.6 bar) Maximum Working Pressure

Important Safety Instructions

Read all warnings and instructions in this manual

before using the equipment. Be familiar with the

controls and the proper usage of the equipment.
Save these instructions.

3A8110C

Operation, Parts

PowerFill™ 3.5 Standard Series,

Pro Series, and XL Pro Series

Use only genuine Graco replacement parts.

The use of non-Graco replacement parts may void warranty

Summary of Contents for Graco PowerFill 3.5 Standard 26B417

Page 1: ... Maximum Working Pressure Important Safety Instructions Read all warnings and instructions in this manual before using the equipment Be familiar with the controls and the proper usage of the equipment Save these instructions 3A8110C EN Operation Parts PowerFill 3 5 Standard Series Pro Series and XL Pro Series Use only genuine Graco replacement parts The use of non Graco replacement parts may void ...

Page 2: ...nstallation and Removal 15 Start Up 16 Operation 17 Pressure Relief Procedure 17 Using the Pump 18 Pro Series Operation 19 Programming the Pump 19 Continuous Run Mode 20 Cleaning 21 Pump Re assembly 23 Pro Connect Removal and Assembly 25 Power Head Removal 25 Troubleshooting 27 Parts 32 Technical Specifications 35 Recycling and Disposal 36 California Proposition 65 36 Graco Standard Warranty 37 Gr...

Page 3: ...es 26B435 230V PowerFill 3 5 Pro Series 26B436 230V PowerFill 3 5 XL Pro Series 26B437 230V PowerFill 3 5 Standard Series UK 26B536 230V PowerFill 3 5 Pro Series UK 26B537 230V PowerFill 3 5 XL Pro Series UK 26B538 230V PowerFill 3 5 Standard Series 26B439 230V PowerFill 3 5 Pro Series 26B440 230V PowerFill 3 5 XL Pro Series 26B441 230V PowerFill 3 5 Standard Series 26B442 230V PowerFill 3 5 Pro S...

Page 4: ...erials generally fit into one of the following 3 basic categories WATER BASED The container label should indicate that the material can be cleaned up with soap and water Your pump is compatible with this type of material Your pump is NOT compatible with harsh cleaners such as chlorine bleach OIL BASED The container label should indicate that the material is COMBUSTIBILE and can be cleaned up with ...

Page 5: ...ep a good supply of fresh air moving through the area Do not smoke in the work area or pump where sparks or flame is present Do not operate light switches engines or similar spark producing products in the work area Keep area clean and free of paint or solvent containers rags and other flammable materials Know the contents of the paints and solvents being pumped Read all Safety Data Sheets SDSs an...

Page 6: ...ntainers and dispose of it according to applicable guidelines PRESSURIZED ALUMINUM PARTS HAZARD Use of fluids that are incompatible with aluminum in pressurized equipment can cause serious chemical reaction and equipment rupture Failure to follow this warning can result in death serious injury or property damage Do not use 1 1 1 trichloroethane methylene chloride other halogenated hydrocarbon solv...

Page 7: ...Power Head B Dispense button C Speed control D Battery E ProConnect cover F Standard series outlet G Pump K Bucket stabilizer L Bucket stabilizer adjustment knob M Stabilizing foot bracket N Box filler nozzle O Retaining clip P Inlet filter Q Goose neck and pro series outlet optional accessory ...

Page 8: ...y E ProConnect cover F 14 in Hi Rise fill tube 23 in High Rise kit optional accessory G Pump H Pro series outlet K Bucket stabilizer L Bucket stabilizer adjustment knob M Stabilizing foot bracket N Box filler nozzle O Retaining clip P Inlet filter Q Goose neck optional accessory R Program repeat button S Locking tube wing bolt ...

Page 9: ...ve and install the ProConnect cover needs to swing away from outlet tube To change the orientation of the ProConnect cover follow the steps below 1 Remove battery see Battery Installation and Removal page 15 2 Disconnect Power Head from pump if necessary See Power Head Removal page 25 3 Using a 1 4 in nut driver remove the locking screw Remove thumb screw Using a 1 2 in or 13 mm wrench remove flan...

Page 10: ...ench assemble 5 16 18 flange bolts assemble foot bracket in desired orientation and torque to 18 ft lbs Power Head 1 If necessary pull piston upwards so slider will contact piston head 2 Place slider on top of piston head 3 Align piston head by slowly pressing piston downward with the Power Head until pins on Power Head rest atop the pump frame ...

Page 11: ... Power Head prior to operation Should piston not align into the Power Head manually pull the piston up and re align 5 Close ProConnect cover and tighten thumb screw to secure Power Head Ensure locking screw is installed before operation Standard Series Outlet Assembly 1 Assemble standard outlet to pump and using a 1 2 in or 13 mm wrench tighten flange head bolts 2 Assemble ring to standard series ...

Page 12: ...3 mm wrench tighten flange head bolts 2 Assemble Hi Rise fill tube assembly by aligning scallop on tube with bolt located on the outlet fitting and insert it into the outlet assembly Lubricate with water or grease if necessary Rotate tube to secure 3 Hand tighten wing bolt to hold tube in desired location ...

Page 13: ...ct assembly to outlet tube or standard outlet 3 Align anti rotation tab on box filler with cutout on outlet fitting and push the box filler on until the slot and groove are aligned If difficult to push on lubricate parts with water or grease 4 Insert retaining clip through groove to prevent box filling attachment from disconnecting during operation ...

Page 14: ...ssary by loosening flange bolts 2 Attach Pro Series outlet 3 Align scallop on goose neck with bolt located on the outlet fitting and insert it into the outlet assembly Lubricate with water or grease if necessary Rotate tube to secure 4 Hand tighten wing bolt to hold goose neck in desired location ...

Page 15: ...er information shipped with the pump Remove and install Battery into the pump as follows 1 To install align battery into the grooves on unit and slide into place until it fully seats 2 To remove press button on the back of the battery and pull battery from unit Replace and charge Battery only in a well ventilated area and away from flammable or combustible materials ...

Page 16: ...ease stability 4 Apply Throat Seal Liquid TSL into pump throat 5 Install battery on the Power Head see Battery Installation and Removal page 15 6 Set speed control to setting 5 and press pump dispense button to prime the unit until material comes out of the outlet port 5 seconds NOTE If unit doesn t prime within 10 seconds of pumping pour water into outlet to wet pump and repeat If pump doesn t pr...

Page 17: ...re may be trapped in the pump Follow the steps below to relieve trapped pressure 1 Remove battery frompump see Battery Installation and Removal page 15 2 Slowly remove flange bolts shown below until pressure is relieved To help prevent serious injury from pressurized fluid or splashed fluid follow the Pressure Relief Procedure before pump is cleaned and before equipment is serviced ...

Page 18: ...r Head see Battery Installation and Removal page 15 2 To operate pump press and hold dispense button Releasing the dispense button will stop the pump 3 The variable speed control allows users to select the pump speed for precise dispensing depending on application ...

Page 19: ... is blinking press the dispense button until the desired amount of material is pumped This can be one continuous press or numerous presses of the dispense button 3 While the LED light is still blinking press and release the repeat button to set the program for that volume of material and to exit programming mode This must be completed within 10 seconds of releasing the dispense button or it will n...

Page 20: ...r a large amount of material without having to hold the button down the entire time 1 To make the unit continuously run press and hold both buttons simultaneously for two seconds until the LED button begins to blink 2 Release the buttons and the unit will continue to run until either button is pressed again or when the battery runs out of power ...

Page 21: ...removing any parts 1 Remove Power Head see Power Head Removal page 25 Pump Disassembly 2 Remove filter by pinching tabs on filter and pulling Rotate inlet housing and pull to remove housing Clean inlet assembly in a bucket of water NOTE If inlet housing is stuck use a screwdriver or rod for leverage to assist in unscrewing the housing 3 Lower the bucket stabilizer bracket ...

Page 22: ... of pump and rotate pump cylinder 90 degrees Slide pump cylinder off of piston 5 Remove piston and clean in a bucket of water Inspect seals for any damage and replace if damaged 6 Clean out inside of pump housing and pump cylinder in bucket of water ...

Page 23: ... pump housing Be careful not to damage the throat seal 2 Slide cylinder onto piston rotate onto thumb screws Hand tighten thumb screws 3 Re assemble inlet housing and filter 4 Re assemble Power Head see Power Head Re Assembly page 26 5 Apply Throat Seal Liquid TSL into pump throat ...

Page 24: ...om the Hi Rise fill tube if necessary 2 Remove Hi Rise fill tube or gooseneck from the pro outlet and insert orange cleaning ball into tube end and reassemble to the outlet port 3 Put pump in bucket of water or cleaning solution and pump until the orange ball moves through the tube cleaning the inside diameter ...

Page 25: ... and slider in the bottom dead center position This step will make re assembly easier 2 Remove battery see Battery Installation and Removal page 15 3 Perform Pressure Relief Procedure page 17 4 Remove locking screw and loosen thumb screw Rotate cover open 5 Grab Power Head by motor vents and pull the Power Head off the pump Support Power Head with two hands if necessary ...

Page 26: ...on Power Head rest atop the pump frame 4 Attach Power Head by inserting pins into the proper holes on the pump Power Head should automatically align with piston head once step 3 is complete NOTE Ensure piston isproperly inserted into the Power Head prior to operation Should piston not align into the Power Head manually pull the piston up and re align 5 Close cover and tighten thumb screw to secure...

Page 27: ...erature is too hot or cold Allow battery to cool down or warm up to room temperature Diagnostic lights blinks four times when dispensing button is pushed Indicates locked rotor condition Perform Pressure Relief Procedure page 17 and clean unit Replace pump assembly and or SmartControl Assembly Diagnostic light does not blink dispensing button is pushed Indicates battery is not installed or is dama...

Page 28: ...inlet housing installed Piston isn t properly connected to ProConnect Ensure piston is properly assembled into slider see Pro Connect Removal and Assembly page 25 Pump is starting to get worn out Inspect seals and replace if necessary Material is too thick Thin material or use a different material Material leaks around box filler Internal o ring failed or is missing Install or replace if necessary...

Page 29: ...er Head feels loose or rocks on the pump Set screws located on the bottom of the Power Head may have become loose see image below Tighten set screws carefully until the rocking has been removed see image below Problem Cause Solution ...

Page 30: ...tery Installation and Removal page 15 2 Perform pressure relief procedure see Pressure Relief Procedure page 17 3 Turn unit on its side and remove ten screws on clamshell 4 Pull clamshell open and remove switch fromslotin theclamshell Pullswitch free by disconnecting the connector on the end of the ribbon 5 Once open follow testing procedure on the following page ...

Page 31: ... Functionality Pro Series 1 Using an Ohm meter probe the ribbon lines 2 and 3 and press the dispense button It should read 0 ohms Photo B 2 Probe ribbon lines 1 and 4 and press the Repeat button It should read OL or MOhms Photo C 3 Probe ribbon lines 1 and 5 and press the Repeat button It should read OL or MOhms Photo D 4 Probe ribbon lines 4 and 5 and press the Repeat button It should read 0 ohms...

Page 32: ... N m 24 in lbs 2 71 N m 375 in lbs 42 N m 34 ft lbs 46 N m 5 in lbs 0 56 N m 30 in lbs 3 4 N m 140 in lbs 16 N m 100 in lbs 11 3 N m 10 in lbs 1 13 N m 40 in lbs 4 5 N m 15 ft lbs 20 N m TS Thread Sealant 20 in lbs 2 26 N m 80 in lbs 9 N m 18 ft lbs 24 N m TL Medium Strength Thread lock 1 5 9 13 2 6 10 14 3 7 11 4 8 12 ...

Page 33: ...473 33 18F098 CYLINDER lower 1 34 133017 O RING square 1 35 18C891 PISTON seal housing 1 36 18C890 SEAL piston 1 37 18C889 VALVE check flap 2 38 133098 NUT lock 1 4 28 UNF 1 39 19B946 HOUSING inlet assembly 1 40 120818 PACKING O ring 1 41 133079 SCREW mach hex washer hd 1 42 18D170 FILTER inlet 1 47 133116 O RING packing 321 BUNA N 1 48 19B800 ADAPTER outlet standard machined 1 49 155332 PACKING O...

Page 34: ...61 Models 26B417 26B435 26B536 26B439 26B442 26B432 includes 80 67 69 70 74a 74c 49 21 47 18D086 Models 26B418 26B436 26B537 26B440 26B443 26B433 26B472 18D103 Models 26B419 26B437 26B538 26B441 26B444 26B434 26B473 74a 133147 CAP round vinyl 2 74c 18E112 SPACER tube gooseneck 1 77 KIT piston assembly includes 28 29 35 36 37 38 24 1 18F100 Models 26B417 26B418 26B435 26B436 26B536 26B537 26B439 26...

Page 35: ... 5 in 11 5 in 29 2 cm 29 2 cm Width 6 2 in 14 7 in 15 8 cm 37 4 cm Height 31 1 in 34 3 in 79 cm 87 2 cm Weight 17 lb 7 7 kg PowerFill 3 5 XL Pro Dimensions without outlet with outlet Length 11 5 in 11 5 in 29 2 cm 29 2 cm Width 6 2 in 14 7 in 15 8 cm 37 4 cm Height 44 in 47 2 in 111 8 cm 119 9 cm Weight 20 lb 9 1 kg Storage Temperature Range 32 to 113 F 0 to 45 C Operating Temperature Range 40 to ...

Page 36: ...uids according to applicable regulations Refer to the material manufacturer s Safety Data Sheet Remove motors batteries circuit boards and other electronic components Recycle according to applicable regulations Donotdisposeofelectroniccomponents with household or commercial waste Deliver remaining product to a recycling facility California Proposition 65 CALIFORNIA RESIDENTS WARNING Cancer and rep...

Page 37: ...s of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE Graco s sole obligation and buyer s sole remedy for any breach of warranty shall be as set forth above The buyer agrees that no other remedy including but not limited to inci...

Page 38: ...Information For the latest information about Graco products visit www graco com For patent information see www graco com patents TO PLACE AN ORDER contact your Graco distributor or call 1 800 690 2894 to identify the nearest distributor ...

Page 39: ...Graco Information 3A8110C 39 ...

Page 40: ...e changes at any time without notice Original instructions This manual contains English MM3A8110 Graco Headquarters Minneapolis International Offices Belgium China Japan Korea GRACO INC AND SUBSIDIARIES P O BOX 1441 MINNEAPOLIS MN 55440 1441 USA Copyright 2021 Graco Inc All Graco manufacturing locations are registered to ISO 9001 www graco com Revision C May 2021 ...

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