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User manual

www.desouttertools.com

CVI3 Function

V 1.7.2.X

Part no  6159930320

Issue no  06

Date 02/2017

Model

Part number

CVI3 Function

6159326900

CVI3 Function eSTOP

6159326930

Summary of Contents for CVI3 Function

Page 1: ...User manual www desouttertools com CVI3 Function V 1 7 2 X Part no 6159930320 Issue no 06 Date 02 2017 Model Part number CVI3 Function 6159326900 CVI3 Function eSTOP 6159326930...

Page 2: ......

Page 3: ...ol mode 12 4 10 Input Output reading only 12 4 11 Access manager 13 5 MONITORING 13 5 1 Pset Assembly Process selection 13 5 1 1 First selection 13 5 1 2 Control mode 13 5 2 Last result 13 5 3 Report...

Page 4: ...APPENDIX CONNECTIONS 37 10 1 Tool connector 37 10 2 RS232 SubD 9pt 37 10 3 Digital inputs 0 24V 38 10 4 Digital outputs 0 24V 38 10 5 Tightening flow chart and timing chart 39 10 6 Synchronizing singl...

Page 5: ...Table of contents_02 2017 5...

Page 6: ...ad tool ground will be displayed 1 3 Tool use hazards The selection of the tool takes account of the operating conditions as stated by the user When selected they must not exceed the operating limits...

Page 7: ...ks 1 network Plug the Ethernet cable into any port 2 networks Ethernet network 1 Ethernet network 2 Refer to Appendix CVI3 connections to get more information For more information about installing Fie...

Page 8: ...d the logs on a USB key to upgrade the firmware to backup restore erase the results from the ePOD to eject the ePOD to repair the ePOD to erase the results the user info codes and the Pset AP configur...

Page 9: ...controller can be selected as one of the secondary controllers of the workgroup The controller is stand alone Select the value to change The controller is selected as one of the secondary controllers...

Page 10: ...ed the following icons are displayed in the monitoring screen XML protocol PFCS protocol IPM protocol The controller is connected to the server The controller is not connected to the server Customized...

Page 11: ...port When the Zoom mode is activated the last result and the selected Pset are alternatively displayed full screen If any key is pressed the zoom is removed and the default configuration is displayed...

Page 12: ...ore By default the protection of the data is not activated Select to activate or not the protection of the data Validate your selection Remove the USB key from the controller The padlock is locked The...

Page 13: ...s Monitorings OK Torque Time Overall time Current Torque rate Angle Overall angle Second part angle 1 Second part angle 2 Rundown angle 5 5 Trend symbols The torque is below the minimum torque The tor...

Page 14: ...1 Display of the last result 6 2 Display of other results Press one of these keys to select another result Keep pressing the key to display the results by 10 6 3 Display of run reverse results This ic...

Page 15: ...update lasts a few minutes When the upgrade is successful the green LED is on 7 1 2 USB key Save logs Plug any USB key into the front panel port 7 1 3 USB key Save config Plug any USB key into the fro...

Page 16: ...ed and displayed on the top left of the monitoring screen The program is running The program is stopped Other functions to save the program on any USB stick connected to the controller front panel Man...

Page 17: ...ot of the controller Each modification is saved in real time in the ePOD The ePOD acts as the controller mirror In both modes Select Backup to start the process Select Restore to transfer the data fro...

Page 18: ...ates that the user information can be acknowledged Press this key to clear the screen Refer to Appendix User info codes to get more information 7 4 Firmware version This information is useful to excha...

Page 19: ...ors are then able to solve the issue before loosing results FIFO Threshold Alarm reached FIFO under threshold alarm Open Protocol activated Open Protocol is activated in configuration Protocol is enab...

Page 20: ...et the torque transducer is seen to have 50 or more of full scale torque prior to even starting the motor With an Offset failure the controller cannot adequately compensate for this transducer error a...

Page 21: ...in the step Result generation New start tool trigger or external start or reset input Angle high Indicates a high angle reject The angle must stay below this value to be a correct Pset When the angle...

Page 22: ...running step Synchro step reached Invalid parameter set selected Indicates the Pset is disabled has not been set For example if 3 Psets are used Psets 1 2 and 3 are enabled If however any Pset other...

Page 23: ...LC bit 0 9 Indicates this output is controlled by a PLC via Fieldbus like a remote I O On PLC side it is an output Depending on PLC behavior Depending on PLC behavior External outputs OP External Out...

Page 24: ...Process is reset reports lights on controller and tool are set off result on display is erased but the last 5 result values on Vision display stay readable in Pset mode Pset selected remains unchanged...

Page 25: ...et to 1 see upward then 1 tool red light is set to on 0 tool red light is set to off State Tool yellow light ctrl by IO 1 Tool yellow light is controlled by IO 0 Tool yellow light is managed by the co...

Page 26: ...edge Reset number of retries Reset the number of retries counter If the max counter has been reached the tool is unlocked Rising edge External inputs AP External in AP bit 0 9 Inputs used in Assembly...

Page 27: ...Appendix I O and events_02 2017 27...

Page 28: ...ib XML 1 Tightening is prohibited by VWXML protocol Info 26 Tool maint alarm n1 1 Tool maintenance tightening counter has been reached Info 27 Tool maint alarm n2 1 Tool maintenance tightening counter...

Page 29: ...racteristics or reverse strategy is not supported 2 Check Pset settings with the current tool characteristics 3 Reduce max number of turns Info 209 Pset invalid parameters 1 Software internal error 2...

Page 30: ...locked because of External tool Pset selection Info 272 Debug UsrInfo 1 This UsrInfo is for debug Contact dev team Info 310 Id OK 1 An identifier has been received and accepted 2 The identifier is ma...

Page 31: ...Info 911 Load prg error 1 Plug a USB key to the front panel 2 The zip file was not found check that it is in the correct directory Info 912 Backup failed 1 Check the ePOD connection 2 Contact your De...

Page 32: ...ntact your Desoutter representative for support Error 7 Motor too hot 1 Tool is locked because its maximum motor temperature has been reached 2 Tool will remain locked until the motor temperature come...

Page 33: ...contact your Desoutter representative for support Error 219 Trig safety fail 1 Drive hardware failure 2 Safety issue Contact your Desoutter representative for support Error 220 Hardware trip 1 Drive h...

Page 34: ...down Error 256 Motor too hot 1 Tool is locked because its maximum motor temperature has been reached 2 Tool will remain locked until the motor temperature comes back to its normal value Error 260 IPM...

Page 35: ...Appendix User info codes_02 2017 35...

Page 36: ...a E F A B 4 1 2 3 E F A B 4 1 2 3 2 RS232 SubD 9pt RX1 TX1 TX2 GND 1 2 3 4 RX2 RTS1 CTS1 5 6 7 8 5V 9 9 8 7 6 5 4 3 2 1 RS1 RS2 Serial ports Barcode reader Legend A Connector 12 pts Male B Connector...

Page 37: ...ller 24V Ext 24V Controller 0VE controller 15 2 3 16 4 DIGITAL OUTPUTS 0 24V 1 13 14 26 24V controller AGND 0VE controller Common 1 14 15 16 17 Output 2 Output 1 Output 3 Output 4 18 19 20 21 Output 6...

Page 38: ...d exchange between a CVI3 controller and a PLC 5 1 Tightening operation through IO flow chart Start End No No No No No Ready 1 Reset 0 Reset 1 Tightening OK Tightening NOK 0 Pset selected expected Pse...

Page 39: ...e Designation 1 The Reset signal is sent by the PLC This leads to reset the report Tightening OK NOK 2 The controller receives the Pset no 1 selection The command is acknowledged by the Pset Selected...

Page 40: ...2 Output Input Controller 3 Synchro IN Synchro OUT 1N4148 Synchro IN Synchro OUT 1N4148 Synchro IN Synchro OUT 1N4148 7 SYNCHRONIZING TWINCVI3 CONTROLLERS It is necessary to wire a diode 1N4148 in se...

Page 41: ...9 1 4 9 8 7 6 5 4 3 2 1 9 WORKGROUP min 5 mm tool no 2 tool no 3 tool no 4 tool no 5 tool no 1 Customer network Workgroup network For each secondary controller check that the quick stop is on but inac...

Page 42: ...40 15 15 40 Wireless battery tools 10 10 10 10 10 10 CVILOGIX included included included included included Workgroup included included Programming Supervision Controller backup Results storage includ...

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Page 44: ...www desouttertools com Copyright 2017 More Than Productivity...

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