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DentalEZ Core User Manual Download Page 2

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www.DentalEZ.com

 866-DTE-INFO

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DentalEZ

®

 

Equipment

PN: 2717-267C

Table of Contents

Section I  Introduction

 Product 

Overview 

............................................... 1 

 

Magellan Unit Features ......................................2

 Dimensions 

........................................................ 3 

 Speci

fi

 cations .................................................... 4

 Classi

fi

 cations ................................................... 5 

 

Explanation of Symbols & Signs ...................... 5

 Safety 

Precautions 

............................................ 6

Section II  Preinstallation

 Packaging 

.......................................................... 9 

 Unit 

Placement 

.................................................10

 

Utility Service Center (USC) .............................10

Section III  Installation

 

Magellan Unit Support ..................................... 13

 Umbilical 

Assembly 

.......................................... 15

 

Finalizing USC Installation ............................... 17

 

Magellan Unit Post ............................................19

 Delivery 

Head 

................................................... 20

 USC 

Base 

........................................................... 21

 Rear 

Assistant 

.................................................. 21

 

Assistant’s Arm (Optional) .............................. 22

 

Assistant’s Instrumentation (Optional) ......... 23

 

Fiber Optic Tubing (Optional).......................... 24

 

Fiber Optic Electrical (Optional) ..................... 24

 

Light or Monitor Pole (Optional) ..................... 25

 

Power Module (Optional)................................. 26

Section IV  Testing

 Delivery 

System 

............................................... 29

 Syringe 

............................................................. 30

 

Foot Control and Handpieces ......................... 30

 

Other Optional Features.................................. 32

Section V  Operation

 Delivery 

Head 

................................................... 33

 Syringe 

............................................................. 34

 Foot 

Control 

..................................................... 34

 

Assistant’s Vacuum Accessories ................... 35

 

Clean Water System ........................................ 35

Section VI  Care

 Cleaning 

........................................................... 37

 Disinfecting 

...................................................... 38

Section VII  User Service Information

 Troubleshooting 

.............................................. 39

 Service 

Instruction 

.......................................... 42

 

Disposal of Equipment .................................... 42

Section VIII  Parts Lists/Diagrams

 

Utility Service Center ...................................... 43

 Pivot/Mounting 

Hardware 

............................... 43

 

Simplicity Assistant’s Arm (Optional) ............ 44

 

Galaxy Assistant’s Arm (Optional) ................. 45

 

CORE Assistant’s Arm (Optional) ................... 46

 

CORE Delivery Head ........................................ 47

 Touch 

Pads 

....................................................... 48

 

Clean Water System ........................................ 49

 Foot 

Control 

..................................................... 49

 Air/Water 

Syringe 

............................................ 50

 HVE 

Nozzle 

....................................................... 50

 

Saliva Ejector Nozzle ....................................... 50

EMC Information

 .............................................. 53

Limited Warranty

 ............................................. 55

Summary of Contents for Core

Page 1: ...CORE TM Delivery Unit Magellan Mount User Manual ...

Page 2: ...Electrical Optional 24 Light or Monitor Pole Optional 25 Power Module Optional 26 Section IV Testing Delivery System 29 Syringe 30 Foot Control and Handpieces 30 Other Optional Features 32 Section V Operation Delivery Head 33 Syringe 34 Foot Control 34 Assistant s Vacuum Accessories 35 Clean Water System 35 Section VI Care Cleaning 37 Disinfecting 38 Section VII User Service Information Troublesho...

Page 3: ...www DentalEZ com 866 DTE INFO ii CORETM Magellan Unit PN 2717 267C ...

Page 4: ... the optimum presentation to the operator The CORE Magellan unit is designed to provide trouble free service when installed operated and cared for according to the procedures set forth in this manual To ensure proper installation carefully read all of the instructions contained in this manual paying close attention to all warnings cautions and notes Before starting installation procedures review t...

Page 5: ... unit positions StarDental handpieces and ancillaries within easy comfortable reach Standard Features Secure tray placement Air gauge for easy pressure monitoring Break release handle Easy access control block and internals for easy maintenance Aluminum flex arm for stability and ease of positioning Built standard with BioFree TM tubing Optional Features Optional integrated dual access touchpad co...

Page 6: ...om 866 DTE INFO 3 DentalEZ Equipment PN 2717 267C Section I Introduction Dimensions Figure 2 Top and side view dimensions for the CORE Magellan mount delivery unit 20 1 16 15 24 23 21 R26 R23 10 19 10 23 57 15 41 6 17 ...

Page 7: ...livery Head and Arms 24 5 lb 11 1 kg Magellan Delivery Unit Post 13 lb 5 8 kg Magellan Delivery Unit Support 20 lb 9 kg Utility Service Center USC 15 lb 6 8 kg Assistant s Arm 16 lb 7 2 kg Light Post Optional 15 lb 6 8 kg Specifications Recommended Environmental Conditions TransportationandStorage Temperature range 20 F to 165 F 29 C to 74 C Relative humidity range 0 to 95 Operation Temperature ra...

Page 8: ...in an oxygen rich environment Mode of Operation Continuous Medical General Medical Equipment Certified as to electrical shock fire and mechanical hazards only in accordance with ANSI AAMI ES60601 1 2005 CAN CSA C22 2 NO 60601 1 08 IEC 80601 2 60 2012 53HN E355890 The authorized European representative is Dental Hygienics Decontamination DHD 41 Blackwell Drive Braintree Business Park Braintree Esse...

Page 9: ...l wiring must be in accordance with NEC and local electrical codes To avoid the risk of electrical shock this equipment must only be connected to a supply mains with protective earth Do not modify this equipment without permission from DentalEZ Unauthorized modification will void the warranty and could result in serious injury If this equipment is modified appropriate inspection and testing must b...

Page 10: ...80601 2 60 Medical Electrical Equipment NOTICE This equipment has been tested and found to comply with the limits for a Class B digital device pursuant to Part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference in a residential installation This equipment generates uses and can radiate radio frequency energy and if not installed and used in ...

Page 11: ...www DentalEZ com 866 DTE INFO 8 CORETM Magellan Unit PN 2717 267C ...

Page 12: ...d damage to the carton contents do not use a knife or sharp object to open the packaging CAUTION Figure 3 CORE Magellan unit carton contents Clean Water Package Umbilical Magellan Unit Support Tray Package Utility Service Center USC Foot Control Unit Post Carton Contents NOTE If light post was ordered entire contents will be inside light post box Magellan Unit Post Installation Hardware Figure 4 C...

Page 13: ...allation and testing of the delivery system is complete DO NOT DISCARD the USC template after use Neatly refold it and place in it the back of this user manual NOTICE Tools Required Drill USC Site Preparation 1 Remove and unfold the full size USC template found in the USC carton 2 Position the USC template according to the exact layout indicated making certain correct distance from base to chair i...

Page 14: ...erence a color coded tubing diagram is included with this user manual NOTICE Section II Preinstallation 7 Flush the air and water lines to remove trash and debris 8 Connect the air fitting assembly to the air stop valve as shown in the template Using a 5 8 open end wrench tighten the nut securely 9 Connect the water actuator valve assembly to the water stop valve as shown in the template Using a 5...

Page 15: ...www DentalEZ com 866 DTE INFO 12 CORETM Magellan Unit PN 2717 267C ...

Page 16: ...ir Figure 7 Pinch Bolt Washer Figure 6 Magellan unit support Leveling Set Screw Holes 3 4 Position the Magellan unit support so that the lip of the chair rests underneath the lip of the washer The mount will hold itself in place Figure 8 and Figure 9 5 Install the M16 bolt loosely into the back of the mount and into the chair 6 If support is preinstalled loosen but do not remove M16 bolt to allow ...

Page 17: ... support is level 8 Tighten M16 bolt 55 foot pounds NOTE If necessary repeat steps 5 6 and 7 after unit and light are added to re level 4 Select the following items from the Magellan unit support hardware package Three 1 2 1 Bolts Three 1 2 Lock Washers Four 1 2 Flat Washers Four 1 2 Shims Two 3 8 1 2 Set Screws 5 Determine if the two outside 1 2 threaded hole mounting pads and the Magellan unit s...

Page 18: ...embly to avoid stretching when the chair is in its full UP position 1 From the umbilical bag of supplies select the umbilical assembly with the supplied L bracket 2 Route the umbilical between the hydraulic pump and the control board then under the cantilever arm 3 Route the remainder of the umbilical through the pivot and up into the chair casting using tie wraps to secure NuSimplicity Chair 1 Fr...

Page 19: ... wraps Figure 14 5 Route the remainder of the umbilical through the pivot and up into the chair casting using tie wraps to secure Figure 15 6 Using the two 10 32 screws provided secure the L bracket 7 Leave the base cover off until the foot control has been installed Figure 14 Route umbilical through cantilever brackets Tie Wraps Figure 15 Route remainder of umbilical through pivot Tie Wraps ...

Page 20: ...opposite the existing barb assembled to the 1 8 yellow tube Figure 17 connection D 9 Connect the 1 4 red tube numbered 1 to the middle barb of the poppet valve in the USC Then secure the connection using a 1 4 tubing clamp This is the drive air line for the foot control Figure 17 connection E 10 Attach a 1 4 tubing clamp to the rigid 1 4 green water line of the water regulator 11 Use soap to lubri...

Page 21: ...ellan Unit PN 2717 267C Section III Installation Finalizing USC Installation Continued Figure 16 Optional city water layout Water Regulator Vacuum Elbow Air Regulator A B Figure 17 Typical installation C D E Figure 18 Typical installation F G H ...

Page 22: ...ng stack into unit pole 5 Position a thrust washer onto the flat member of the Magellan unit pole and post pivot pin 6 Apply lubricant to the second thrust bearing and install followed by a thrust washer 7 Insert the post pivot pin and unit pole with thrust bearing and washers into the unit support NOTE Engagement is a slip fit provided the Magellan unit post is held in alignment To avoid damage t...

Page 23: ...g against the pivot mount until a 3 lb force is required to rotate the unit post 14 Install the pivot cover over the bolt head Delivery Head Tools Required 5 64 Hex Key 1 Remove the packaging from the delivery head along with the adjustable arm and the umbilical assembly 2 Feed the umbilical assembly into the unit post ensuring that the leading end of the umbilical assembly with the protective spi...

Page 24: ...ir brake with two shoulder screws Tighten in place with 1 4 hex key Figure 20 NOTE Recessed holes must be facing upward Section III Installation USC Base Rear Assistant 1 Position the USC base over the four corner holes that were drilled during preinstallation 2 Secure the base using four 10 screws If previous utilities interfere with the USC base internal bracing modification may be necessary NOT...

Page 25: ...lever cover 9 Pass the tubing wires through the wire bracket 10 Connect the 5 8 ID vacuum hose of the rear assistant s arm to the 5 8 ID vacuum hose of the chair by sliding it over the connector of the chair s ducting hose 11 Cut off excess vacuum tubing if necessary Figure 21 Remove cap and nut from shoulder bolt Shoulder Bolt Cap Link Bracket Washer Tools Required 1 4 Hex Key 9 16 Socket NOTE Re...

Page 26: ...agram PN 2662 304 for air water connections 12 For touchpad control equipped route harness through chair connect terminal to main control board and coil excess harness Saliva Ejector SE 1 Connect the SE valve to the 5 16 OD SE tubing Figure 23 2 Hang the SE valve in the instrument holder 3 Connect the SE tubing to the open 1 4 port under the solids collector in the assistant s arm High Volume Evac...

Page 27: ... Fiber Optic Electrical Optional NOTE The fiber optic tubing is factory installed NOTE The fiber optic electrical wiring is factory installed To complete installation connect the fiber optic wires from the unit head arm to the fiber optic transformer in the utility service center USC Plug in the fiber optic transformer ...

Page 28: ...ivot pin and bearing stack through the 1 1 4 brass bushing at the end of the light monitor post Place another thrust washer bearing and thrust washer onto the pin 5 While holding the bearings and pin in the post align the machined hole in the pivot pin with the pin in the chair support s bottom counter bore Then adjust the unit post and pin so the pin will slide into the counter bore NOTE Engageme...

Page 29: ... post moves freely then re tighten the set screw 11 Placea1 4 3 8 setscrewintothethreadedhole intheflatmemberoftheMagellanunitpost 12 Engage the set screw with a 1 8 hex key to deform the internal bushing against the pivot mount until a 3 lb force is required to rotate the unit post 13 Install the pivot cover over the bolt head Section III Installation Power Module Optional 1 Unplug all cords from...

Page 30: ...screw and reinsert the screw with the green ground wire attached NOTE Make sure the air valve in the USC is open 6 At the delivery head turn master switch to ON and ensure power is available at power module For power supply options the Power Module or the XP Power Supply must be chosen NOTICE To avoid damage to the unit the surge protector supplied with the power module must be used at all times C...

Page 31: ...www DentalEZ com 866 DTE INFO 28 CORETM Magellan Unit PN 2717 267C ...

Page 32: ...E Air and Water Filter Regulators If the regulators are not set do the following adjustment process 1 Pull the locking knob 2 Turn the adjustment knob on each regulator until the correct pressure reading is reached clockwise to increase or counterclockwise to decrease 3 When finished push the locking knob down Adjustable Arm To check the maneuverability of the CORE adjustable arm do the following ...

Page 33: ...rt with the handpiece tubing on the far left then fully depress the foot control to allow water to flow into a sink or other container Foot Control Handpieces Opt Section IV Testing Syringe If the unit is equipped with a syringe first depress the air button and then the water button to test the flow Before connecting handpieces all air must be purged from the coolant water lines to allow the syste...

Page 34: ...llowing procedure a Remove the handpiece from its holder b Insert an air pressure gauge as indicated Figure 32 c Hold the handpiece fully depress the foot control and observe the amount of air pressure delivered to the handpiece d Locate the air pressure adjustment screws on the bottom of the delivery head chassis Figure 33 e Turn the air pressure adjustment screw on the control valve of the appro...

Page 35: ...iece for 30 seconds into a cuspidor sink or open vacuum line Other Optional Features Fiber Optics Follow the test procedures outlined in the instructions included in each fiber optic handpiece package Assistant s Vacuum Accessories Evacuate one cup of water 8 oz each through the saliva ejector and the high volume evacuator After all final testing is complete install the USC cover NOTICE Figure 34 ...

Page 36: ...y check the filter for cleaning or replacement by removing the cover and inspecting the filter Figure 36 Delivery Head Positioning The horizontal and vertical location of the delivery head can be varied by doing the following To vary the horizontal location push or pull the brake handle Figure 37 To raise the delivery head lift up the brake handle with the brake button pressed To lower the deliver...

Page 37: ...ses the handpiece to operate at full speed NOTE The optional coolant water spray ON OFF function is also controlled by using the toggle located on the foot control as described above Chipblower If the handpiece utilizes coolant air the chipblower is used to blow debris away from the cutting site by creating an air blast through the handpiece without causing the bur to rotate To operate the chip bl...

Page 38: ...acuum Moving the lever toward the hose end decreases the vacuum flow To close the valve move the lever all the way toward the hose end Operation of the clean water system is as follows FlipthetoggleswitchtotheONposition Figure 40 If optional city water is in use flip the toggle switch to change usage from city water to bottle water To remove the bottle first flip the toggle switch to the OFF posit...

Page 39: ...www DentalEZ com 866 DTE INFO 36 CORETM Magellan Unit PN 2717 267C ...

Page 40: ...through the HVE and SE to sanitize the system Do not use abrasive cleaning agents CAUTION Cleaning brushes and SlugBuster TM can be ordered through DentalEZ dealers NOTICE Solids Collector To clean the solids collector located at the instrument end of the assistant s arm do the following 1 Push the lever on the saliva ejector upward to equalize pressure 2 Remove the lid by lifting it straight up 3...

Page 41: ...r use on all external surfaces Cavicide1 TM is not recommended for use Cavicide and CaviCide1 are trademarks of Metrex Research LLC Disinfecting Use extreme caution when selecting the proper chemical disinfectant for the CORE Magellan unit Avoid using disinfectants in spray containers because they may cause premature staining discoloration and or damage to the unit Do not use disinfectants that co...

Page 42: ...floor utility box Open and adjust air regulator to 80 PSI Check for pinched red 1 8 tubing in arms Faulty master switch Turn switch on and verify air flow Faulty air pilot valve Verify on air supply to top fitting of valve If air is present at top fitting of valve verify air to foot control tubing If no air at tubing valve is defective Unit has no electric power No building power Check main circui...

Page 43: ...lve closed Turn valve counterclockwise to open valve Water toggle on foot control is in the OFF position Flip toggle to the right for the ON position Water toggle on clean water system is in the OFF position Flip toggle to the ON position Slide clamp is in clamped position Slide clamp so it moves freely on tubing Water bottle empty Fill water bottle Pressure too low on clean water system Verify cl...

Page 44: ...present at valve on water line Verify regulator is open and pressure is at 40 PSI Bowl rinse button not working Verify air signal is present at the bowl rinse poppet valve on the cuspidor when the bowl rinse button is depressed Bowl rinse actuator valve in cuspidor is not opening Verify air signal is present at actuator valve when button is depressed At actuator valve in cuspidor check for water s...

Page 45: ...l circuit board and electrical cabling for recycle as electrical salvage Metal Salvage Remove all aluminum and steel components for recycle as metal salvage Plastic Salvage Remove all plastic components for recycle as plastic salvage Biologically Contaminated Salvage Cuspidor waste lines from the cuspidor and the oral extraction lines should be handled with precaution and disposed of appropriately...

Page 46: ...egulator Gauge Repl Kit Watts 3802 269 6 Water Pressure Gauge 3800 533 7 Air Regulator Bowl Watts 3802 267 8 Water Regulator Bowl Watts 3802 268 9 Water Air Regulator Repair Kit Watts 3802 273 10 Water Regulator Filter Watts 3802 270 11 Air Regulator Filter Watts 3802 271 12 Regulator Retainer Watts 3802 272 13 Poppet Valve 3801 649 Optional Equipment Pivot Mounting Hardware Part Kit Name Part Kit...

Page 47: ... Assistant s Arm Optional Part Kit Name Part Kit No 1 Instrument Holder 3801 710 2 Touch Pad PCB 3801 761 3 Touch Pad Cover 3801 708 4 Switch J Membrane 3801 790 4a Switch Simplicity Membrane 3802 356 5 Lid 3801 707 6 O Ring 3801 720 7 Solids Collector Trap 3 3625 338 8 Bottom Housing 3801 709 2 5 6 7 8 4 4a 3 1 ...

Page 48: ...agrams Galaxy Assistant s Arm Optional Part Kit Name Part Kit No 9 Instrument Holder Housing 3801 963 9a Instrument Housing w Electrical Switches 3802 327 10 Solids Collector Trap 3 3625 338 11 Lid 3801 964 12 O Ring 3801 720 13 Inside Cover 3801 965 14 Bottom Housing 3801 966 12 11 10 13 14 9 9a ...

Page 49: ...Core Rear Assist HVE Insert 3802 557 4 Core Rear Assist SE Insert 3802 558 5 Core Rear Assist Solids Bowl 3802 559 6 Core Rear Assist Pivot Pin 3802 560 7 Core Rear Assist BTM Cover 3802 561 8 Core Rear Assist TP Blank 3802 562 9 Core Rear Assist TP Core Chair 3802 563 10 Core Rear Assist TP NuSimplicity Chair 3802 564 11 Solids Collector Plug 3802 565 12 Solids Collector Basket 3625 927 1 2 12 8 ...

Page 50: ...igid Arm Cap 3802 553 2 CORE Flex Arm Cap 3802 554 3 CORE Flex Arm Cover 3802 555 4 Master ON OFF Toggle 3802 063 5 Flush Toggle 3802 064 6 Air Pressure Gauge 3801 695 7 Repair Kit for Control Block 3802 386 8 Water Retraction Valve 3800 417 9 Brake Handle and Valve 3802 249 10 Lid Screw 3802 387 11 CORE Unit Oil Collector 3802 550 3 1 11 4 6 7 5 10 9 8 2 ...

Page 51: ...CORE HP Holder w o Valve 3802 545 13 CORE HP Holder w Valve 3802 546 14 CORE HP Blank 3802 547 15 CORE Unit Cover 3802 548 16 CORE Unit Water Adjustment Valve 3802 549 17 CORE Head to Flex Arm Cap 3802 551 18 CORE Head to Flex Arm Key 3802 552 Touch Pads Part Kit Name Part Kit No 19 CORE Chair 3802 573 20 NuSimplicity Chair 3802 580 15 18 17 16 14 13 12 19 20 ...

Page 52: ...02 418 8 Chip Air Valve 3802 419 9 Shuttle Valve Kit 3801 585 10 Kit Ring Foot Control XC 3802 484 Foot Control Complete 3625 498 Clean Water System Part Kit Name Part Kit No 1 Water Bottle 3802 349 2 City Bottle Toggle 3802 116 3 Bottle ON OFF Toggle 3802 117 4 Regulator Assembly 3802 118 5 Water Bottle Gasket 3802 342 Water Bottle Complete Assembly 3625 763 Optional Equipment 4 3 5 1 7 8 6 9 10 ...

Page 53: ...Syringe Tip Kit 3802 205 3 O Rings Complete Set 3658 420 HVE Nozzle Part Kit Name Part Kit No HVE Repair Kit 3802 154 Full Replacement Parts Kit 3801 927 Saliva Ejector Nozzle Part Kit Name Part Kit No SE Repair Kit 3802 153 Full Replacement Parts Kit 3801 926 1 2 3 To order parts online visit www dentalezparts com or scan QR code with smartphone DentalEZ Parts Online ...

Page 54: ...crete or ceramic tile If floors are covered with synthetic material the relative humidity should be at least 30 Electrical Fast Transient Burst IEC 61000 4 4 2 kV for power supply lines 1 kV for input output lines 2 kV for power supply lines 1 kV for input output lines Mains power quality should be that of a typical commercial or hospital environment Surge IEC 61000 4 5 1 kV differential mode 2 kV...

Page 55: ...romagnetic environment due to fixed RF transmitters an electromagnetic site survey should be considered If the measured field strength in the location in which the CORE Magellan Unit is used exceeds the applicable RF compliance level above the CORE Magellan Unit should be observed to verify normal operation If abnormal performance is observed additional measures may be necessary such as reorientin...

Page 56: ...lowing items which are covered under this warranty for a period of one 1 year from the date of installation Tubings and Fittings Wiring Syringe Instrument Holder Insert Handpiece Tubings Cup Fill and Bowl Rinse Spouts High Volume Evacuator Valves and Saliva Ejector Valves Please note the following additional terms of our warranty and return policy Warranties cover manufacturing defects only and do...

Page 57: ...2500 Highway 31 South Bay Minette Alabama 36507 866 DTE INFO www dentalez com DentalEZ Alabama Inc Printed in USA PN 2717 267C April 2019 ...

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