Demco Gravity Flow 550, User Manual

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Page 19
AsseMbly INsTRucTIoNs
MouNTING The sIde bRAces, eXTeNsIoNs
1. Mount the Front, Back, and Side Extensions (#30 & 31) loosely to
the box using twenty-two 5/16” x 3/4” bolts (#13), twenty-two 5/16”
nylon locknuts (#19), and twenty-two 5/16” flatwashers (#1).
2. Mount the Outside Corner (#15) to the outside of the extensions
using six 5/16” x 3/4” bolts (#13), six 5/16” flatwashers (#1), and six
5/16” nylon locknut (#19). The bottom two bolts must also hold the
Inside Corner (#10) on the inside of the box as shown.
3. Mount the Corner Filler Cap (#11) under the lip on the outside of the
extensions using two 5/16” x 3/4” bolts (#13) two 5/16” flatwashers
(#1) and two 5/16” nylon locknuts (#19).
4. Mount the inside Angle Braces (#29) to the inside of the box as shown
using six 1/2” x 1-1/4” bolts (#8) and six 1/2” nylon locknuts (#16).
5. Mount the inside Side Braces (#27 & 28) to the box (#43) and side
extensions (#30) with Extension Washers (#12) on the outside as
shown using twenty-four 3/8” x 1-1/4” bolts (#5) and twenty-four
3/8” nylon locknuts (#17).
NOW TIGHTEN ALL BOLTS.
1. Mount the ladder (#40) to the gravity flow box using four 3/8” x 1
bolts (#6), four 3/8” washers (#2), two ladder washers (#32), and
four 3/8” nylon locknuts (#17).
MouNTING The lAddeR
1. Mount the Door Lift Channel (#39), with the roller chain to your left
side when you are facing the unloading side of gravity box, to the
Door (#37) using four 3/8” x 1/2” shoulder bolts (#42), four 5/16” nylon
lock-nuts (#27). Mount the Door Centering Wheels (#38) to the Door
using two 3/8” Socket Head Cap Screws (#21), two Bushings (#24),
and two 3/8” Locknuts (#17). Place the unloading door into the rails
of the box.
2. Slide the door lift wheel mount (Sub. Assembly #5699 or #6031)
over the door lift channel (#39) and bolt it to the gravity box using
four 3/8” x 1-1/4 bolts (#5), four 3/8” flatwashers (#2), and four 3/8”
nylon locknuts (#17).
3. IMPORTANT Tighten all mounting bolts just enough to limit
movement. Roller Bushing (p.22#7) and Roller Brace Bracket
(p.22#8) are adjustable so that slack between the chain on (#39) and
the Sprocket (p.22#24) can be kept to a minimum. Then Tighten
bolts to prevent the door from binding.
4. Bolt the transport chain (#14) to the door lift wheel mount (#5699 or
#6031) using one 5/16” x 1” bolt (#20), one 5/16” flatwasher (#01),
and one 5/16” nylon locknut (#19).
INsTAllING The boX, dooR lIfT chANNel, dooR
lIfT Wheel AsseMbly ANd TRANsPoRT chAIN
1. Assembly of the chute should be done after mounting the box on
the running gear.
2. Mount the Unloading Chute (#35) to the box using two 3/8” x 1-1/4”
bolts (#5) and two 3/8” nylon lock nuts (#17). When tightening be
certain the chute moves up and down freely.
3. Slide the Center Dump Chute (#36) under the box. Raise the Center
Dump Chute and align holes with holes on the Unloading Chute
(#35). Bolt together using 3/8” x 1-3/4” bolts (#7) and 3/8” Nylon
Insert Locknuts (#17). Raise the center dump chute so that holes are
above the guide rail on the box. Assemble 3/8” x 1-3/4” bolt (#7), 3/8”
washer (#2) and bushing (#23) through hole in center dump chute
and tighten using 3/8” Nylon Insert Locknut (#17).
Note: Check all
bolts and nuts to ensure proper tension or torque.
INsTAllING The delIveRy chuTe
Please order replacement parts by PART No. ,
descRIPTIoN and coloR.
Ref.
No. PART No. qTy. descRIPTIoN
1. 00004 69 5/16” Flatwasher
2. 00059 6 3/8” Flatwasher
3.
00060
4 3/8” Lockwasher
4.
00082
2 3/8”-16UNC x 2-1/2” Hex Head Bolt Gr.5
5. 00523 30 3/8”-16UNC x 1-1/4” Hex Head Bolt Gr.5
6. 00907 4 3/8”-16UNC x 1” Hex Head Bolt Gr.5
7. 00908 2 3/8” UNC x 1-3/4” Hex Head Bolt, Gr. 5
8. 00967 6 1/2”-13UNC x 1-1/4” Hex Head Bolt Gr. 5
9.
01076
10 1/4”-20UNC x 3/4” Hex Head Bolt, Gr.5
10.
01104-30
4 Inside Corner
11. 01105-30 4 Corner Filler Cap
12. 01106-30 12 Extension and Box Washer
13. 01263 68 5/16”-18UNC x 3/4” Hex Head Bolt Gr.5
14. 02022 1 Chute Transport Chain
15
02045-30
4 Outside Corner - 13-1/2” (650 bu.)
-
07741-30
4 Outside Corner - 5-1/2” (550 bu.)
- 07433-30 4 Outside Corner - 23-3/4” (750 bu.)
16. 02178 6 1/2”-13UNC Nylon Insert Locknut
17. 02592 44 3/8”-16UNC Nylon Insert Locknut
18. 02772 10 1/4”-13 UNC Nylon Insert Locknut
19.
02802
69 5/16”-18UNC Nylon Insert Locknut
20. 02990 1 5/16”-18 UNC x 1” Hex Head Bolt Gr. 5
21. 03526 2 3/8”-16UNC x 1 1/2” Socket Head Cap Screw
22. 04396 1 1” Rubber Grommet
23. 04901-95 2 Bushing
24.
05449
2 Bushing
25.
07276
2 Window
26. 07310 2 Rubber Window Seal (33-1/2” long)
27. 07371-30 3 Box Brace Bar - 113-1/2”
28. 07372-30 3 Extension Brace Bar - 108-3/4” (650 &750 bu.)
29. 07373-30 3 Inside Box Cross Brace - 57-3/4”
30.
07739-30
2 Side Extension - 187” (550 bu.)
-
12121-30
2 Side Extension - 187” (650 bu.)
- 14360-30 2 Side Extension w/ window - 187” (750 bu.)
31. 07740-30 2 Front and Back Extension - 109” (550 bu.)
- 07370-30 1 Back Extension - 109” (650 bu.)
- 12438-30 1 Front Extension w/ window - 109” (650 bu.)
-
07391-30
2 Front and Back Extension - 109” (750 bu.)
32. 10231-95 2 Ladder Washer (plated)
33. 10241 1 Operators Manual Canister
34. 10277 1 Electrical Plug Holder
35. 10455-30 1 Unloading Chute
36.
10456-30
1 Center Dump Chute
37.
11456-?
1 Unloading Door
38. 11457 2 Door Centering Wheel
39. 11748-30 1 Door Lift Channel
40. 12441-30 1 Ladder
- 14353-30 1 Ladder (750 bu.)
41.
12442-30
1 Wire Harness Bracket
42.
12568
4 3/8” x 1/2” Shoulder Bolt Socket
43. 13126-? 1 Gravity Flow Box
- 13485-? - Right Hand Dump Gravity Box
(not shown)
44. 14361 2 Window, Extension (750 bu.)
(not shown)
45. 14362 2 Rubber Window Seal f/ 14361 (750 bu.)
(not shown)
-
12126
1 SMv Sign
(not shown)