background image

Page 22

lIGhT KIT PARTs bReAKdoWN ANd lIsT

1

2

10

4. Run the Wiring Harness (#10) under the right side of the gravity 

box, inside wire cover.  Secure the Light Harness to the frame using 
the nylon hose ties.  Attach Female Plug (#12) using two 5/16” x 1” 
bolts (#14), two 5/16” washers (#15), and two 5/16” Nylon Insert 
locknuts (#16) as shown.  Proceed wiring the lights as shown  in 
the  drawing and wiring schematic.  Front of wagon has 1” O.D. hole 
which the wiring harness passes through.   Use 1” rubber grommet 
Part # 04396 (not shown) to protect wires.

lIGhTING PARTs lIsT

 Ref.  PART 

  No. 

No. 

qTy. 

descRIPTIoN

 

1. 

05447  

Light Mounting Grommet

 

2. 

15540  

4” Red Light

 

3. 

15541  

4” Amber Light

 

4. 

11024-30  

Light Wire Cover (chute light)

 

*5. 

07436  

Door Light  and Mount (use H3 bulb)

 

*6. 

06925  

5/16”-18 UNC x 1” Carriage Bolt

 

*7. 

00036  

5/16” Lockwasher

 

*8. 

00007  

5/16”-18 UNC Hex Nut

 

*9. 

04887  

5/16”-18 UNC x 2” Hex Head Bolt, Gr.5

 

10. 

03910  

Wire Harness (see lower diagram)

 

NhT21 

Nylon Hose Tie

 

11. 

07416  

7 Pin Male Plug (front)

 

12. 

07417  

7 Pin Female Plug (rear)

 

13. 

07418  

Female Plug/Wire Rubber Boot

 

14. 

02990  

5/16” - 18 UNC x 1” Hex Head Bolt

 

15. 

00004  

5/16” Flatwasher

 

16. 

02802  

5/16” - 18 UNC Nylon Insert Locknut

 

17. 

07388-30  

Inside Right Light/Wire Cover

 

07387-30  

Inside Left Light/Wire Cover (not shown)

 

18. 

01263 

5/16”-18 UNC x 3/4” Gr. 5

 

19. 

00907 

3/8”-16 UNC x 1” Gr. 5

 

20. 

02592 

3/8”-16 UNC Nylon Insert Locknut

 

21. 

12443-30 

Light Wire Cover

 

 

 

 

  ReAR PluG 

3

1

2

1

3

Please order replacement parts by PART No., descRIPTIoN  and  coloR.

16

15

14

12

13

12

To fRoNT PluG

NoTe :

 

Connect the wires to the tractor 

plug in, make sure all lights are in correct 
working order.  When working correctly 
behind  a  tractor  the  amber  lights  are 
the  flashing  warning  lights,  and  the 
turn signals.

* Included with chute light # 07436

1

5

4

8

5 9

8

7

7

 

 

yelloW

bANd

AMbeR

TuRN / flAsh

Red

MARKeR

AMbeR

TuRN / flAsh

Red

MARKeR

To chuTe lIGhT

1.  Mount the Door Light Mounting Bracket (#5) to the gravity box using 

5/16” x 1” Carriage bolt (#6), 5/16” Lock Washer (#7), and 5/16” Hex 
nut (#8).  Mount the Door Light (#5) to the Mounting Bracket (#5) 
using a 5/16” x 2” bolt (#9), 5/16” Lockwasher (#7), and 5/16” Hex 
Nut (#8).  Items #5-#9 are included with Door Light #07436.  

2.  Insert a Light Mounting Grommet (#1) into each mounting hole.  

Press in Red Lights (#2) and Amber Lights (#3) until they are 
securely mounted in the grommets.  Mount Inside Light Covers 
(#17) using two 5/16” x 3/4” Bolts (#18)and two 5/16” Nylon Insert 
Locknuts. (#16)

3.  Secure the Light wire Cover (#4) using two 3/8” x 1” Bolts (#19)and 

two 3/8” Nylon Insert Locknuts (#20) as shown.

INsTAllING The  dooR lIGhTING

GReeN 

bANd

13

To ReAR PluG

18

18

WhITe

(Ground)

bRoWN

(Tail lights)

GReeN

(Right turn)

(open)

yelloW

(left turn)

Red

(chute)

blue

(open)

WIRING dIAGRAM

fRoNT/ReAR PluG

15

20

20

19

17

11

6

hoT

Plug pin location may vary 

depending on tractor.

21

20

20

Summary of Contents for Gravity Flow 550

Page 1: ...Page 1 10 17 AG20021 Rev 1...

Page 2: ...hank you for purchasing a Demco Gravity Flow Wagon We feel you have made a wise choice and hope you are completely satisfied with your new piece of equipment Proper care and use will result in many ye...

Page 3: ...us situation that if not avoided could result in death or serious injury and includes hazards that are exposed when guards are removed It may also be used to alert against unsafe practices caution Ind...

Page 4: ...erve all safety signs and practice instructions on them Never exceed limits of a piece of machinery If its ability to do a job or to do so safely is in question don t try it Lighting and marking It is...

Page 5: ...inspection for any loose bolts worn parts or cracked welds and make necessary repairs Follow maintenance safety instructions included in this manual Be sure there are no tools lying on or in equipment...

Page 6: ...rs of operation Correct all problems Follow maintenance safety procedures Following operation Following operation or when unhitching stop tractor or towing vehicle set brakes shut off engine and remov...

Page 7: ...ate engine of towing vehicle in a closed building Exhaust fumes may cause asphyxiation Before working on this machine stop towing vehicle set brakes shut off engine and remove ignition key Always use...

Page 8: ...t Turn Sharply G AG21002 Caution 20 M P H cAuTIoN do not exceed 20 MPh when loaded 09 99 AG21002 G D M F K K K B L H 04804 Red Reflector I AG21163 Large Demco Charcoal J 07278 Conspicuity w White to t...

Page 9: ...do not allow hub to turn 4 Tighten nut to final torque indicated on chart 5 Install cotter pin if needed loosen or tighten nut to the next closest locking slot 6 Check hub for end play 7 If end play...

Page 10: ...A B 7 34 12 19 For Breakdown of Tongue and Pivot Arm Assembly See Page 15 M Q O N R S T V X W W 13 Y 34 34 550 bushelw optional frontwheel brakes 8 8 5 5 1 1 2 2 3 3 6 6 7 7 8 8 9 9 10 10 11 11 12 12...

Page 11: ...R BOLSTER FRAMES ASSEMBLY INSTRUCTIONS REF PART QTY DESCRIPTION 1 07353 1 1 1 4 12 UNF Castle Nut 650 750 01934 1 1 14 UNF Castle Nut 550 2 05088 1 1 4 x 2 Lg Cotter Pin 650 750 00191 1 3 16 x 1 1 2 L...

Page 12: ...ld cause severe property damage personal injury and or death thewheels alwaysbeginwithwheelfarthestfromthemaster cylinder and move toward it Immerse the other end of the hose into a clean transparent...

Page 13: ...in 30 12122 30 1 Adjustable Tongue Male Half 31 07517 30 1 Tongue Extension Latch 32 01158 95 1 Latch Spring 33 07521 95 1 Latch Pin 34 00036 1 5 16 Lockwasher 35 01263 1 5 16 18 UNC x 3 4 Hex Head Bo...

Page 14: ...7M 1 Wheel Cylinder Assembly Left 4 SB9783 1 Push Rod 5 SB9254 2 Cover Plate Adjusting Hole 6 05961 2 5 16 18UNC x 5 8 Hex Head Bolt 7 05424 2 5 16 External Tooth Washer 8 05431 1 Bleeder Replacement...

Page 15: ...ake cluster first Then bendaroundthetopoftherearbolsterframeandattachtotheRear BrassTee 4 as shown Now attach 53 Steel Lines 9 to center of outlet on Brass Tee 4 along reach pipe 7 Assemble 12 Rubber...

Page 16: ...f abnormal wear is found such as brake shoe hitting brake drum once lining is gone rivets hitting brake drums and or brake drums out of round NOTE Maximum diameter allowed 13 060 Brake Set up 1 Attach...

Page 17: ...ks on the second click The lever should be approximately straight up and down Now try to rotate each of the four wheels inaforwardrotation Youshouldnotbeabletorotate the wheels forward If you can then...

Page 18: ...5 19 13 5 12 12 5 30 17 13 17 31 28 27 27 28 27 28 19 31 19 43 25 26 23 5 17 17 8 16 8 16 29 10 13 13 11 1 21 1 1 33 9 9 34 18 18 6 17 2 4 17 17 7 10 Red 20 Green 42 Blue Wagons are available in 3 col...

Page 19: ...3 Slide the Center Dump Chute 36 under the box Raise the Center Dump Chute and align holes with holes on the Unloading Chute 35 Bolt together using 3 8 x 1 3 4 bolts 7 and 3 8 Nylon InsertLocknuts 17...

Page 20: ...mounting bolts are tight Periodically check braking quality If you think they are a little soft check the movement on the actuator If it moves more than 7 8 the brake shoes need to be adjusted Failur...

Page 21: ...er plated Please order replacement parts by PART NO DESCRIPTION and COLOR REF PART NO NO QTY DESCRIPTION 11 12293 8 Plastic Bushing 12 13103 30 4 Bolster Bolt 13 13105 30 2 Torsion End Link 14 13107 3...

Page 22: ...6 18 UNC x 3 4 Gr 5 19 00907 2 3 8 16 UNC x 1 Gr 5 20 02592 2 3 8 16 UNC Nylon Insert Locknut 21 12443 30 1 Light Wire Cover REAR PLUG 3 1 2 1 3 Please order replacement parts by PART NO DESCRIPTION a...

Page 23: ...offset REF PART NO NO QTY DESCRIPTION Fender Assembly on 550 750 Gravity Flow Wagons 2 3 4 6 14 13 12 11 10 5 6 13 14 5 1 2 6 6 6 3 1 6 6 3 3 6 6 3 3 6 4 6 9 1 6 4 6 17 18 15 16 7 6 7 6 Mount Inner F...

Page 24: ...de Note Be Careful NOT to Drill through light wire Clamp fender mounts to wagon corner posts at dimensions shown above Using the fender mounts as a guide drill 11 32 dia holes through corner posts of...

Page 25: ...Page 25 NOTES...

Page 26: ...Page 26 NOTES...

Page 27: ...Page 27 NOTES...

Page 28: ...h St BOYDEN IA 51234 PH 712 725 2311 FAX 712 725 2380 TOLL FREE 1 800 54DEMCO 1 800 543 3626 www demco products com Go online to www demco products com for Demco warranty policies operator manuals pro...

Reviews: