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Page 11

RuNNING GeAR PARTs lIsT 

 

 

 

INsTAllING  The ToNGue ANd 

The lIfT AssIsT sPRING

1. Mount the Tongue (H) onto the Pivot Arm (R), fasten together using 

one 1-1/2” Dia. x 9” bolt (J) and one 1-1/2” nut (K).  Tighten just 
enough to take out all slack and hold nut in place using one 1/4” x 
1/4” socket set screw (L). 

2.  Insert 5/8”-11 x 9” bolt through Tongue as shown using two 5/8” 

Flatwashers (W), and one 5/8” nylon insert locknut  (X).  Tighten 
bolt  until all slack is removed between the tongue and pivot arm 
(R).  Do not  over tighten, the tongue should still move freely.  Raise 
the tongue and support on a stand.

3.  Mount the Lift Assist Plate (Q) onto the top of the Pivot Arm (R) using 

two 5/8”-11 x 1-3/4” bolts (S) and two 5/8” nylon insert locknuts 
(T).  

4.  Attach the Lift Assist Springs (M) to the Lift Assist Plate (Q) 

by threading the two 1/2”-13 x 6” full thread bolts (N) with 1/2” 
lockwasher (O) into the threaded insert in the springs (M).  Tighten 
the bolts to remove any slack.  Remove the stand and adjust the 
tongue height using the two 1/2” x 6” bolts. 

5.  Adjustment of the 5/8” x 2 1/2” bolts (Y) on the Pivot Arm (R) should 

be preset to not overturn.  If adjustment is required, do so once box 
is mounted on running gear.  Be careful that tires will not turn into 
the box frame.

AdjusTING The TIe Rods foR AlIGNMeNT

1.  Alignment is present at the factory. To check alignment, the Tie 

Rods (P) should be adjusted to have 1/4” to 3/8” toe in (measured 
at tire bead edge of rim). When this adjustment is made, the tongue 
must be aligned with the round pipe on the front bolster. Be sure 
both wheels toe in equally.

1.  Insert the Lock Collar (A) into the opening provided on the Rear 

Bolster Pipe Frame (C).  The end of the Front Bolster Pipe (B)  
should slide into the Rear Bolster Frame (C).  Line up the holes in 
the Lock Collar and bolt together using one 3/4” x 7” bolt (D) and 
one 3/4” nylon locknut (E). 

2.  Mount the Tire and Rim (F) to the front and rear bolster using forty 

3/4” Flanged Wheel Nuts (G) (650 Bu. ).  For 550 Bu. mount use 
32 5/8” Flanged Wheel Nuts (G).  Torque Wheel Nuts to 400 ft*lb 
(650 Bu.).  For 550 Bu., torque to 225 ft*lb.

 

TIGHTEN ALL BOLTS (SEE TORQUE CHART ON PAGE 11.)

MouNTING The  Wheels, ANd AsseMblING 

The fRoNT ANd ReAR bolsTeR fRAMes

AsseMbly INsTRucTIoNs

Ref # PART # qTy descRIPTIoN

1.

07353 

1

1-1/4”-12 UNF Castle Nut (650&750)

-

01934 

1

1”-14 UNF Castle Nut (550)

2.

05088 

1

1/4” x 2” Lg. Cotter Pin (650&750)

00191 

1

3/16” x 1-1/2” Lg. Cotter Pin (550)

3.

07354 

1

1.32” I.D. x 3.00” OD Flatwasher (650&750)

-

01936 

1

1-1/16” I.D. x 2-1/8” O.D.  Flatwasher (550)

5474-30 

4

Wheel Hub Assembly (650 & 750 Bu.)

4.

04305

4

5/16”-18 UNC x 1/2” Hex Head Bolt  Gr. 5

5.

07362 

1

Hub Cap

6.

07358 

1

Outer Cone Bearing (460)

7. 

07360 

1

Outer Cup (453A)

8.

07435 

10

3/4” Flanged Wheel Nut

9.

1

10 Bolt Hub (W871) 

(NOT SOLD SEPARATELY)

-

07861 

-

3/4”-16 UNF Stud Bolt (replacement)

10.

07357 

1

Inner Cone Bearing (39585)

11.

07359 

1

Inner Cup (39520)

12.

07361 

1

Oil Seal (CR30087)

13.

09532

1

Gasket

5691-30

4

Wheel Hub Assembly (550 Bu.)

5.

01933 

1

Hub Cap

6.

01937 

1

Outer Cone Bearing (LM501349)

7. 

01938 

1

Outer Cup (LM501310)

8.

10971 

8

5/8”-18 UNF Wheel Nut, Flanged

9.

1

8 Bolt Hub (NOT SOLD SEPARATELY)

-

10151

-

5/8”-18 UNF Stud Bolt (replacement)

10.

01942 

1

Inner Cone Bearing (JLM506849)

11.

01943 

1

Inner Cup (JL506810)

12.

01944 

1

Oil Seal (CR27362)

14.

6068-30

2

Tie Rod End w/Left Hand Threads

-

6069-30

2

Tie Rod End w/Right Hand Threads

15.

07324 

4

13” Brake Drum (650 & 750 Bu.)

-

03532 

2-4 13” Brake Drum (550 Bu.)

 (4 whl. brakes optional)

16.

05031

24

1/2”-20UNFx1-1/4” Bolt Gr.5 (550 Qty.32)

17.

02010 

16

1/2”-20UNF x 1” Hex Head Bolt Gr. 5

18.

07910 

1

Left Brake Cluster (shown)

-

07911 

1

Right Brake Cluster (not shown)

19.

07407-30 

1

Pivot Arm Mounting Pin

20. 

01922 

3

1-1/2”-12UNF Hex Nut w/ Set Screw Hole

21. 

01923 

3

1/4”-20UNC x 1/4” Socket Set Screw

22. 

01951 

2

1-1/2” I.D. x 1-7/8” O.D. x 2” Bronze Bushing

23.*

6067-30

2

Tie Rod Assembly

24.

09033-30 

2

2” Dia. Spindle Mounting Pin

25.

14687-30 

1

Right Front Spindle (550 Bu.)

07409-30 

1

Right Front Spindle (650&750 Bu.) 

26.

14686-30 

1

Left Front Spindle (550 Bu.)

07408-30 

1

Left Front Spindle (650&750 Bu.)

27. 

14685-30 

1

Front Bolster Frame (550&650 Bu.)

-

14326-30 

1

Front Bolster Frame (750 Bu.)

28.

01965-30 

1

4-1/2” O.D. Collar

29.

01964 

1

3/4”-10UNC x 7” Hex Head Bolt Gr. 5

30.

02961 

1

3/4”-10UNC Nylon Insert Locknut

31.

13148-30 

1

Rear Bolster Frame (550 Bu.)

-

13124-30 

1

Rear Bolster Frame (650 Bu.)

-

14327-30 

1

Rear Bolster Frame (750 Bu.)

32.

00152 

16

1/2”-20 UNF Hex Nut (550 Qty.8)

33.

07356 

2

Thrust Bearing

34.

00084

36

1/2” Lockwasher (550 Qty.24)

35.

03908-60

4

22.5 x 13.5 10 Bolt Rim (650/750 Bu. Charcoal)

11291-60

4

22.5 x 13.5 8 Bolt Rim (550 Bu. Charcoal)

Summary of Contents for Gravity Flow 550

Page 1: ...Page 1 10 17 AG20021 Rev 1...

Page 2: ...hank you for purchasing a Demco Gravity Flow Wagon We feel you have made a wise choice and hope you are completely satisfied with your new piece of equipment Proper care and use will result in many ye...

Page 3: ...us situation that if not avoided could result in death or serious injury and includes hazards that are exposed when guards are removed It may also be used to alert against unsafe practices caution Ind...

Page 4: ...erve all safety signs and practice instructions on them Never exceed limits of a piece of machinery If its ability to do a job or to do so safely is in question don t try it Lighting and marking It is...

Page 5: ...inspection for any loose bolts worn parts or cracked welds and make necessary repairs Follow maintenance safety instructions included in this manual Be sure there are no tools lying on or in equipment...

Page 6: ...rs of operation Correct all problems Follow maintenance safety procedures Following operation Following operation or when unhitching stop tractor or towing vehicle set brakes shut off engine and remov...

Page 7: ...ate engine of towing vehicle in a closed building Exhaust fumes may cause asphyxiation Before working on this machine stop towing vehicle set brakes shut off engine and remove ignition key Always use...

Page 8: ...t Turn Sharply G AG21002 Caution 20 M P H cAuTIoN do not exceed 20 MPh when loaded 09 99 AG21002 G D M F K K K B L H 04804 Red Reflector I AG21163 Large Demco Charcoal J 07278 Conspicuity w White to t...

Page 9: ...do not allow hub to turn 4 Tighten nut to final torque indicated on chart 5 Install cotter pin if needed loosen or tighten nut to the next closest locking slot 6 Check hub for end play 7 If end play...

Page 10: ...A B 7 34 12 19 For Breakdown of Tongue and Pivot Arm Assembly See Page 15 M Q O N R S T V X W W 13 Y 34 34 550 bushelw optional frontwheel brakes 8 8 5 5 1 1 2 2 3 3 6 6 7 7 8 8 9 9 10 10 11 11 12 12...

Page 11: ...R BOLSTER FRAMES ASSEMBLY INSTRUCTIONS REF PART QTY DESCRIPTION 1 07353 1 1 1 4 12 UNF Castle Nut 650 750 01934 1 1 14 UNF Castle Nut 550 2 05088 1 1 4 x 2 Lg Cotter Pin 650 750 00191 1 3 16 x 1 1 2 L...

Page 12: ...ld cause severe property damage personal injury and or death thewheels alwaysbeginwithwheelfarthestfromthemaster cylinder and move toward it Immerse the other end of the hose into a clean transparent...

Page 13: ...in 30 12122 30 1 Adjustable Tongue Male Half 31 07517 30 1 Tongue Extension Latch 32 01158 95 1 Latch Spring 33 07521 95 1 Latch Pin 34 00036 1 5 16 Lockwasher 35 01263 1 5 16 18 UNC x 3 4 Hex Head Bo...

Page 14: ...7M 1 Wheel Cylinder Assembly Left 4 SB9783 1 Push Rod 5 SB9254 2 Cover Plate Adjusting Hole 6 05961 2 5 16 18UNC x 5 8 Hex Head Bolt 7 05424 2 5 16 External Tooth Washer 8 05431 1 Bleeder Replacement...

Page 15: ...ake cluster first Then bendaroundthetopoftherearbolsterframeandattachtotheRear BrassTee 4 as shown Now attach 53 Steel Lines 9 to center of outlet on Brass Tee 4 along reach pipe 7 Assemble 12 Rubber...

Page 16: ...f abnormal wear is found such as brake shoe hitting brake drum once lining is gone rivets hitting brake drums and or brake drums out of round NOTE Maximum diameter allowed 13 060 Brake Set up 1 Attach...

Page 17: ...ks on the second click The lever should be approximately straight up and down Now try to rotate each of the four wheels inaforwardrotation Youshouldnotbeabletorotate the wheels forward If you can then...

Page 18: ...5 19 13 5 12 12 5 30 17 13 17 31 28 27 27 28 27 28 19 31 19 43 25 26 23 5 17 17 8 16 8 16 29 10 13 13 11 1 21 1 1 33 9 9 34 18 18 6 17 2 4 17 17 7 10 Red 20 Green 42 Blue Wagons are available in 3 col...

Page 19: ...3 Slide the Center Dump Chute 36 under the box Raise the Center Dump Chute and align holes with holes on the Unloading Chute 35 Bolt together using 3 8 x 1 3 4 bolts 7 and 3 8 Nylon InsertLocknuts 17...

Page 20: ...mounting bolts are tight Periodically check braking quality If you think they are a little soft check the movement on the actuator If it moves more than 7 8 the brake shoes need to be adjusted Failur...

Page 21: ...er plated Please order replacement parts by PART NO DESCRIPTION and COLOR REF PART NO NO QTY DESCRIPTION 11 12293 8 Plastic Bushing 12 13103 30 4 Bolster Bolt 13 13105 30 2 Torsion End Link 14 13107 3...

Page 22: ...6 18 UNC x 3 4 Gr 5 19 00907 2 3 8 16 UNC x 1 Gr 5 20 02592 2 3 8 16 UNC Nylon Insert Locknut 21 12443 30 1 Light Wire Cover REAR PLUG 3 1 2 1 3 Please order replacement parts by PART NO DESCRIPTION a...

Page 23: ...offset REF PART NO NO QTY DESCRIPTION Fender Assembly on 550 750 Gravity Flow Wagons 2 3 4 6 14 13 12 11 10 5 6 13 14 5 1 2 6 6 6 3 1 6 6 3 3 6 6 3 3 6 4 6 9 1 6 4 6 17 18 15 16 7 6 7 6 Mount Inner F...

Page 24: ...de Note Be Careful NOT to Drill through light wire Clamp fender mounts to wagon corner posts at dimensions shown above Using the fender mounts as a guide drill 11 32 dia holes through corner posts of...

Page 25: ...Page 25 NOTES...

Page 26: ...Page 26 NOTES...

Page 27: ...Page 27 NOTES...

Page 28: ...h St BOYDEN IA 51234 PH 712 725 2311 FAX 712 725 2380 TOLL FREE 1 800 54DEMCO 1 800 543 3626 www demco products com Go online to www demco products com for Demco warranty policies operator manuals pro...

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