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Operator’s Manual

English (EN)

Form No. 3326-444

Twister

Utility Vehicle

Model No. 12003—210000001 and Up

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Страница 1: ...Operator s Manual English EN Form No 3326 444 Twister Utility Vehicle Model No 12003 210000001 and Up ...

Страница 2: ...cations 11 General Specifications 11 Setup 12 Loose Parts 12 Checking the Crankcase Oil 12 Checking the Tire Pressure 12 Fuel Tank 12 Operation 13 Think Safety First 13 Controls 13 Page Pre Starting Checks 15 Starting the Engine 15 Stopping the Vehicle 16 Parking the Vehicle 16 Cargo Bed 16 Tailgate Latches 16 New Vehicle Break In 17 Transporting the Vehicle 17 Loading the Cargo Box 17 Towing the ...

Страница 3: ...on and Note emphasizes general information worthy of special attention Safety Improper use or maintenance by the operator or owner can result in injury To reduce the potential for injury comply with these safety instructions and always pay attention to the safety alert symbol which means CAUTION WARNING or DANGER personal safety instruction Failure to comply with the instruction may result in pers...

Страница 4: ...ead to easily clear the vehicle and your head Always shift into neutral and apply the parking brake before leaving an idling vehicle or else the vehicle may creep Failure to operate the vehicle safely may result in an accident tip over of the vehicle and serious injury or death Drive carefully To prevent tipping or loss of control Use extreme caution and reduce speed around unfamiliar areas or any...

Страница 5: ...ight down the hill Never attempt to turn the vehicle around Never drive across a steep hill always drive straight up or down or go around the hill Avoid turning on a hill Reduce your load and the speed of the vehicle Avoid stopping on hills especially with a load Warning These extra cautions need to be taken when operating the vehicle on a hill Slow down before starting up or down a hill If the en...

Страница 6: ...ts could be crushed Keep hands and other body parts clear when lowering the box Do not dump materials on bystanders Warning Never dump a loaded cargo box while the vehicle is sideways on a hill The change in weight distribution may cause the vehicle to overturn When operating with a heavy load in the cargo box reduce your speed and allow for sufficient braking distance Do not suddenly apply the br...

Страница 7: ...7 Slope Chart ALIGN THIS EDGE WITH A VERTICAL SURFACE TREE BUILDING FENCEPOST POLE ETC FOLD ALONG APPROPRIATE LINE EXAMPLE COMPARE SLOPE WITH FOLDED EDGE ...

Страница 8: ...8 ...

Страница 9: ... for optional Light Kit 3 15 amp fuse for optional Rear Lift Kit 4 10 amp fuse open 5 15 amp fuse for optional Electric Bed Lift Kit 6 10 amp fuse for low oil light and hour meter 7 10 amp fuse for headlights 8 25 amp fuse for charge circuit 99 7346 1 Parking brake 2 Parking brake on 3 Parking brake off 99 7350 1 Maximum tongue weight is 50 lb 23 kg 2 Maximum trailer weight is 400 lb 181 kg 99 795...

Страница 10: ...cle weight should not exceed 2400 lb 1089 kg 99 7951 1 Danger read the operator s manual 2 Only drive this vehicle off highway This vehicle is not made for use on public streets roads or highways 3 Do not carry passengers in the cargo bed They may fall out of the vehicle 4 Do not allow children to operate this vehicle 5 Hour meter 6 Headlights 7 Engine off 8 Engine on 9 Engine start 10 To start th...

Страница 11: ...er tongue weight gross trailer weight accessories and attachments Maximum gross vehicle weight GVW on level ground 2400 lb 1089 kg total including all of the weights listed above Maximum cargo capacity on level ground 1000 lb 454 kg total including trailer tongue weight and gross trailer weight Tow capacity Standard Hitch Tongue weight 50 lbs 23 kg Maximum trailer weight 400 lbs 182 kg Heavy Duty ...

Страница 12: ...ller cap from the valve cover Fig 2 and pour oil into the opening until the oil level is up to the FULL mark on the dipstick refer to Engine Oil page for the proper oil type and viscosity Add the oil slowly and check the level often during this process Do not overfill 5 Install the oil dipstick Checking the Tire Pressure Check the tire pressure every 8 hours or daily to ensure proper levels The ai...

Страница 13: ... this is not possible then refuel such equipment on a truck or trailer from a portable container rather than from a gasoline dispenser nozzle If a gasoline dispenser nozzle must be used keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete Filling the Fuel Tank The fuel tank capacity is approximately 7 gallons 1 Shut the engine off and...

Страница 14: ... running smoothly As soon as possible open the choke by pushing the control in to the OFF position A warm engine requires little or no choking m 5371 1 2 Figure 5 1 Choke 2 Gear shift selector Gear Shift Selector The gear shift selector has three positions forward reverse and neutral Fig 5 The gear shift selector must be in neutral to start the engine Important The vehicle should always be stopped...

Страница 15: ...amage Check all fluid levels and add the appropriate amount of Toro specified fluids if any are found to be low Check the brake pedal operation Ensure that the lights are working Turn the steering wheel to the left and right to check steering response Check for oil leaks loose parts and any other noticeable malfunctions Make sure the engine is off and all moving parts have stopped before checking ...

Страница 16: ... Raising the Bed 1 Slide the latch upward toward the top of the cutout in the bed frame Fig 9 m 4850 1 Figure 9 1 Latch 2 Lift up on the latch with one hand while raising the bed with the other hand 3 Raise the bed to its full height then lower it slightly to engage the prop rod Fig 10 m 4865 1 Figure 10 1 Prop rod Lowering the Bed 1 Lift up the bed slightly with one hand while pressing down on th...

Страница 17: ... and adjust it if necessary refer to Adjusting the Front Suspension page 24 Transporting the Vehicle For moving the vehicle long distances a trailer should be used Make sure that the vehicle is secured to the trailer Refer to Figures 12 and 13 for the location of tie down points Loose seats may fall off of the vehicle and trailer when transporting and land on another vehicle or become an obstructi...

Страница 18: ...of pulling trailers Two types of tow hitches are available for the vehicle depending on your application Contact your Authorized Toro Dealer for details When hauling cargo or towing a trailer do not overload your vehicle or trailer Overloading can cause poor performance or damage to the brakes axle engine transaxle steering suspension body structure or tires Always load a trailer with 60 of the ca...

Страница 19: ... filter Inspect the brake and parking brake Inspect the condition and wear of the tires Torque the wheel lug nuts Check the front suspension toe in and ride height Every 200 hours Replace the air cleaner filter Check the brake cable adjustments Inspect the drive belt Every 400 hours or yearly Inspect the fuel lines Every 800 hours or yearly Replace the fuel filter Change the transaxle oil Replace ...

Страница 20: ...able and slip off of the jack injuring anyone beneath it Do not start the engine while the vehicle is on a jack Always remove the key from the ignition before getting off of the vehicle Block the tires when the vehicle is on a jack The jacking point at the front of the vehicle is on the front of the frame behind the towing tongue Fig 14 The jacking point at the rear of the vehicle is under the axl...

Страница 21: ...e filter is changed Viscosity See the table below F 20 0 20 40 60 80 100 C 30 20 10 0 10 20 30 40 USE THESE SAE VISCOSITY OILS Checking the Oil Level To check the oil level refer to Check the Crankcase Oil page 12 Changing and Draining the Oil 1 Start the vehicle and let it run for a few minutes to warm the oil 2 Park the machine on a level surface set the parking brake turn the ignition off and r...

Страница 22: ...Filter Inspect after every 100 operating hours replace after every 200 hours or sooner if dirty or damaged Note Service the air cleaner more frequently every few hours if operating conditions are extremely dusty or sandy Removing the Filter Element 1 Park the machine on a level surface set the parking brake turn the ignition off and remove the key 2 Raise the bed and secure it with the prop rod 3 ...

Страница 23: ...r body Ensure that the filter is sealed properly by applying pressure to the outer rim of the filter when installing it Do not press on the flexible center of the filter 3 Install the cover and secure the latches Greasing the Machine Service Interval Specification Lubricate all bearings and bushings after every 100 hours or once a year whichever occurs first Grease more frequently when using for h...

Страница 24: ...1 m 4848 2 Figure 22 1 Cable adjusting screw 2 Brake equalizer Inspecting the Tires Check tire condition at least every 100 hours of operation Operating accidents such as hitting curbs can damage a tire or rim and also disrupt wheel alignment so inspect tire condition after an accident Check the wheels to ensure that they are mounted securely Torque the front bolts to 135 165 ft lb and the rear lu...

Страница 25: ...oe In Check the front wheel toe in after every 100 operating hours or annually whichever occurs first 1 Ensure that the distance from the bottom of the tongue to the ground is 9 1 2 to 10 1 4 in 24 1 to 26 cm when the tires are inflated to 12 psi 83 kPa refer to Adjusting the Front Suspension page 24 2 Measure the distance between both of the front tires at axle height at the front and rear of the...

Страница 26: ...uivalent Air Gap 0 030 in 0 76 mm Note The spark plug usually lasts a long time however the plug should be removed and checked whenever the engine malfunctions Checking and Replacing the Spark Plug 1 Clean the area around the spark plugs so that foreign matter cannot fall into the cylinder when the spark plug is removed 2 Pull the spark plug wires off of the spark plugs and remove the plugs from t...

Страница 27: ... Figure 30 1 Oil fill 4 Start engine and operate to fill system Recheck oil level and replenish if required Replacing the Fuses There are 4 fuses in the electrical system They are located beneath the bed in a box on the right hand side of the frame Fig 31 Low oil light hour meter 10 amp Headlights 10 amp Charge circuit 25 amp Power point 10 amp 15 amp max m 5362 3 2 1 4 Figure 31 1 Charge circuit ...

Страница 28: ...lack cable Warning Battery terminals or metal tools could short against metal vehicle components causing sparks Sparks can cause the battery gasses to explode resulting in personal injury When removing or installing the battery do not allow the battery terminals to touch any metal parts of the vehicle Do not allow metal tools to short between the battery terminals and metal parts of the vehicle Al...

Страница 29: ... to 4 amperes for 4 to 8 hours 12 volts Do not overcharge the battery Charging the battery produces gasses that can explode Never smoke near the battery and keep sparks and flames away from battery Warning 3 Install the battery in the chassis refer to Installing the Battery page 28 Storing the Battery If the machine will be stored for more than 30 days remove the battery and charge it fully Either...

Страница 30: ...RT B A S LOW OIL PRESSURE 5 2 3 6 4 1 LIGHT SWITCH OPTIONAL BOX LIFT F4 10 A F6 F7 Y F2 10 A M BK W POWER POINT F1 25 A F3 VIO S M M IGNITION SWITCH 1 CLOSED IN NEUTRAL 2 3 R BU PK F510 A NEUTRAL SW A B RUNSTART OFF Y S BN GY FUSIBLE LINK REG ENGINE GROUND AC AC FRAME GROUND Start BK MAG IGNITION MODULES SPARK PLUG HOUR METER HR R BK BU P3 4 P3 2 SOLENOID STSP R ...

Страница 31: ...31 ...

Страница 32: ...nce service or parts such as filters fuel lubricants tune up parts brake and clutch adjustments Any product or part which has been altered or misused or required replacement or repair due to normal wear accidents or lack of proper maintenance Repairs necessary due to improper fuel contaminants in the fuel system or failure to properly prepare the fuel system prior to any period of non use over thr...

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