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Page 16

backplate Installation

Mount the backplate to the spindle flange. In mounting 
the brake, be sure the hydraulic wheel cylinder is at 
the  top.    Brakes  are  also  marked  as “RIGHT”  and 
“LEFT”. The brake designated as “LEFT” travels on 
the driver’s side of the road.

 

brake line Installation

Use care in forming tubing to avoid sharp bends or 
kinks.  Use double flare steel tubing to assure tight 
leakproof  connections.    This  must  be  done  by  a 
certified brake shop.  Anchor all hydraulic lines at two 
foot intervals to prevent chafing and vibration.  Use 
hydraulic rubber hose at points of flexing.  Anchor 
hose ends to avoid stress on tubing. 

brake Adjustment

Before  removing  the  ground  stand  jacks,  adjust  the 
brakes. Uni-servo brakes must be adjusted periodically 
to assure having brakes when they are applied.  Insert 
a brake adjusting tool or a screwdriver into the slotted 
hole. With the handle up and the bit down and against 
the adjusting nut, pull down on the handle. While spinning 
the wheel adjust the cog wheel up until you cannot rotate 
the wheel forward. Then back off the adjusting wheel 
20 notches.

ALWAYS  ROTATE  DRUM  IN  DIRECTION  OF 
FORWARD ROTATION ONLY.

brake drum Maintenance

  Brake drums must be reground if abnormal wear is 

found, such as brake shoe hitting brake drum once 
lining is gone, rivets hitting brake drums and or brake 
drums  out  of  round.    NOTE:  Maximum  diameter 
allowed 13.060”

brake set-up

1. Attach brake line to master cylinder outlet. Make sure 

all connections are tight.

2. Fill the master cylinder from a sealed container of DOT 

3 or 4 brake fluid.  A pressure type brake bleeder may 
be used.  If one is not available, you can bleed the 
system manually as follows.

3. After the master cylinder has been filled, remove the 

flat spring behind the emergency lever. Pull forward 
on the lever to pump the master cylinder. Use short 
strokes until bubbling stops in the master cylinder.

   Bleed the rear axle first. Install bleeder hose on the 

bleeder valve on the first wheel with other end of the 
hose  in  a  clear  container  partially  filled  with  brake 
fluid.  

RIGhT (double flare)

WRoNG

 

 

 

WARNING: 

To Prevent serious Injury or death

Saltwater, granular fertilizers and other corrosive materials are destructive to metal.  To prolong the 
life of a braking system used under corrosive conditions, we recommend that the actuator be flushed 
periodically with a high pressure water hose.  Be sure to re-grease bearings and oil all moving parts 
after the unit has dried.  At the end of the season, when unit is to be stored, remove the brake drums 
and clean inside the brakes.  Pack wheel bearings before drum is installed.

Summary of Contents for Gravity Flow 550

Page 1: ...Page 1 10 17 AG20021 Rev 1...

Page 2: ...hank you for purchasing a Demco Gravity Flow Wagon We feel you have made a wise choice and hope you are completely satisfied with your new piece of equipment Proper care and use will result in many ye...

Page 3: ...us situation that if not avoided could result in death or serious injury and includes hazards that are exposed when guards are removed It may also be used to alert against unsafe practices caution Ind...

Page 4: ...erve all safety signs and practice instructions on them Never exceed limits of a piece of machinery If its ability to do a job or to do so safely is in question don t try it Lighting and marking It is...

Page 5: ...inspection for any loose bolts worn parts or cracked welds and make necessary repairs Follow maintenance safety instructions included in this manual Be sure there are no tools lying on or in equipment...

Page 6: ...rs of operation Correct all problems Follow maintenance safety procedures Following operation Following operation or when unhitching stop tractor or towing vehicle set brakes shut off engine and remov...

Page 7: ...ate engine of towing vehicle in a closed building Exhaust fumes may cause asphyxiation Before working on this machine stop towing vehicle set brakes shut off engine and remove ignition key Always use...

Page 8: ...t Turn Sharply G AG21002 Caution 20 M P H cAuTIoN do not exceed 20 MPh when loaded 09 99 AG21002 G D M F K K K B L H 04804 Red Reflector I AG21163 Large Demco Charcoal J 07278 Conspicuity w White to t...

Page 9: ...do not allow hub to turn 4 Tighten nut to final torque indicated on chart 5 Install cotter pin if needed loosen or tighten nut to the next closest locking slot 6 Check hub for end play 7 If end play...

Page 10: ...A B 7 34 12 19 For Breakdown of Tongue and Pivot Arm Assembly See Page 15 M Q O N R S T V X W W 13 Y 34 34 550 bushelw optional frontwheel brakes 8 8 5 5 1 1 2 2 3 3 6 6 7 7 8 8 9 9 10 10 11 11 12 12...

Page 11: ...R BOLSTER FRAMES ASSEMBLY INSTRUCTIONS REF PART QTY DESCRIPTION 1 07353 1 1 1 4 12 UNF Castle Nut 650 750 01934 1 1 14 UNF Castle Nut 550 2 05088 1 1 4 x 2 Lg Cotter Pin 650 750 00191 1 3 16 x 1 1 2 L...

Page 12: ...ld cause severe property damage personal injury and or death thewheels alwaysbeginwithwheelfarthestfromthemaster cylinder and move toward it Immerse the other end of the hose into a clean transparent...

Page 13: ...in 30 12122 30 1 Adjustable Tongue Male Half 31 07517 30 1 Tongue Extension Latch 32 01158 95 1 Latch Spring 33 07521 95 1 Latch Pin 34 00036 1 5 16 Lockwasher 35 01263 1 5 16 18 UNC x 3 4 Hex Head Bo...

Page 14: ...7M 1 Wheel Cylinder Assembly Left 4 SB9783 1 Push Rod 5 SB9254 2 Cover Plate Adjusting Hole 6 05961 2 5 16 18UNC x 5 8 Hex Head Bolt 7 05424 2 5 16 External Tooth Washer 8 05431 1 Bleeder Replacement...

Page 15: ...ake cluster first Then bendaroundthetopoftherearbolsterframeandattachtotheRear BrassTee 4 as shown Now attach 53 Steel Lines 9 to center of outlet on Brass Tee 4 along reach pipe 7 Assemble 12 Rubber...

Page 16: ...f abnormal wear is found such as brake shoe hitting brake drum once lining is gone rivets hitting brake drums and or brake drums out of round NOTE Maximum diameter allowed 13 060 Brake Set up 1 Attach...

Page 17: ...ks on the second click The lever should be approximately straight up and down Now try to rotate each of the four wheels inaforwardrotation Youshouldnotbeabletorotate the wheels forward If you can then...

Page 18: ...5 19 13 5 12 12 5 30 17 13 17 31 28 27 27 28 27 28 19 31 19 43 25 26 23 5 17 17 8 16 8 16 29 10 13 13 11 1 21 1 1 33 9 9 34 18 18 6 17 2 4 17 17 7 10 Red 20 Green 42 Blue Wagons are available in 3 col...

Page 19: ...3 Slide the Center Dump Chute 36 under the box Raise the Center Dump Chute and align holes with holes on the Unloading Chute 35 Bolt together using 3 8 x 1 3 4 bolts 7 and 3 8 Nylon InsertLocknuts 17...

Page 20: ...mounting bolts are tight Periodically check braking quality If you think they are a little soft check the movement on the actuator If it moves more than 7 8 the brake shoes need to be adjusted Failur...

Page 21: ...er plated Please order replacement parts by PART NO DESCRIPTION and COLOR REF PART NO NO QTY DESCRIPTION 11 12293 8 Plastic Bushing 12 13103 30 4 Bolster Bolt 13 13105 30 2 Torsion End Link 14 13107 3...

Page 22: ...6 18 UNC x 3 4 Gr 5 19 00907 2 3 8 16 UNC x 1 Gr 5 20 02592 2 3 8 16 UNC Nylon Insert Locknut 21 12443 30 1 Light Wire Cover REAR PLUG 3 1 2 1 3 Please order replacement parts by PART NO DESCRIPTION a...

Page 23: ...offset REF PART NO NO QTY DESCRIPTION Fender Assembly on 550 750 Gravity Flow Wagons 2 3 4 6 14 13 12 11 10 5 6 13 14 5 1 2 6 6 6 3 1 6 6 3 3 6 6 3 3 6 4 6 9 1 6 4 6 17 18 15 16 7 6 7 6 Mount Inner F...

Page 24: ...de Note Be Careful NOT to Drill through light wire Clamp fender mounts to wagon corner posts at dimensions shown above Using the fender mounts as a guide drill 11 32 dia holes through corner posts of...

Page 25: ...Page 25 NOTES...

Page 26: ...Page 26 NOTES...

Page 27: ...Page 27 NOTES...

Page 28: ...h St BOYDEN IA 51234 PH 712 725 2311 FAX 712 725 2380 TOLL FREE 1 800 54DEMCO 1 800 543 3626 www demco products com Go online to www demco products com for Demco warranty policies operator manuals pro...

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