Yamaha YX10ZXPSL 2020 Service Manual Download | Manualshive

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2020

SERVICE MANUAL

YXZ1000R

YXZ1000E

YXZ1000ET

YX10ZXPSL

BAS-F8197-E0

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Summary of Contents for YX10ZXPSL 2020

Page 1: ...2020 SERVICE MANUAL YXZ1000R YXZ1000E YXZ1000ET YX10ZXPSL BAS F8197 E0 ...

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Page 3: ...or Company Ltd is continually striving to improve all of its models Modifications and sig nificant changes in specifications or procedures will be forwarded to all authorized Yamaha dealers and will appear in future editions of this manual where applicable TIP If the contents of the manual are revised the last digit of the manual number will be increased by one This Service Manual contains informa...

Page 4: ...itle To help identify parts and clarify procedure steps there are exploded diagrams 3 at the start of each removal and disassembly section Numbers 4 are given in the order of the jobs in the exploded diagram A number indicates a disas sembly step Symbols 5 indicate parts to be lubricated or replaced Refer to SYMBOLS A job instruction chart 6 accompanies the exploded diagram providing the order of ...

Page 5: ...ITION Serviceable with engine mounted Gear oil Filling fluid Molybdenum disulfide oil Lubricant Brake fluid Special tool Wheel bearing grease Tightening torque Lithium soap based grease Wear limit clearance Molybdenum disulfide grease Engine speed Silicone grease Electrical data Apply locking agent LOCTITE Engine oil Replace the part with a new one G M BF B T R LS M S LT E New ...

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Page 7: ...EBS10003 TABLE OF CONTENTS GENERAL INFORMATION 1 SPECIFICATIONS 2 PERIODIC CHECKS AND ADJUSTMENTS 3 CHASSIS 4 ENGINE 5 COOLING SYSTEM 6 FUEL SYSTEM 7 DRIVE TRAIN 8 ELECTRICAL SYSTEM 9 TROUBLESHOOTING 10 ...

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Page 9: ...1 GENERAL INFORMATION IDENTIFICATION 1 1 VEHICLE IDENTIFICATION NUMBER 1 1 MODEL LABEL 1 1 FEATURES 1 2 INSTRUMENT FUNCTIONS 1 2 SPECIAL TOOLS 1 7 ...

Page 10: ... EBS30003 VEHICLE IDENTIFICATION NUMBER The vehicle identification number 1 is stamped into the frame EBS30004 MODEL LABEL The model label 1 is affixed to the frame under the driver seat This information will be needed to order spare parts 1 1 ...

Page 11: ... MPH and km h turn the key to off then hold the SELECT button pushed and turn the key to on Tachometer The tachometer shows the engine speed in crankshaft revolutions per minute r min When the vehicle is first powered on the ta chometer needle will sweep once across the r min range and then return to zero r min in order to test the electrical circuit NOTICE ECB03060 Do not operate the engine in th...

Page 12: ...ant temperature display shows the tem perature of the coolant Push the MODE button to switch between the clock CLOCK the hour meter HOUR the voltage display VOLTAGE and the coolant temperature display in the following order CLOCK HOUR VOLTAGE coolant tem perature CLOCK To set the clock 1 Set the display to the clock 2 Push both the SELECT button and RE SET button until the hour digits start flashi...

Page 13: ...el gauge starts flashing re fuel as soon as possible TIP This fuel gauge is equipped with a self diagnosis system If a problem is detected in an electrical circuit the fuel gauge will flash repeatedly If this occurs check the electrical circuit Refer to SIGNALING SYSTEM on page 9 23 Transmission gear display This display shows the selected gear The neu tral position is indicated by N and by the ne...

Page 14: ...e shift light 2 Push the MODE button to confirm the se lected engine speed The shift light flashes and the tachometer shows the current setting r min for the deactivation point To set the deactivation point TIP Be sure to set the deactivation point to a higher engine speed than for the activation point oth erwise the shift light will not come on The shift light deactivation point can be set be twe...

Page 15: ...flash and the display will indicates a fault code TIP YCC S system fault codes are displayed only when the engine is stopped If the display indicates a fault code note the code number and then check the fuel injection system or YCC S system NOTICE ECB02030 If the display indicates a fault code the vehi cle should be checked as soon as possible in order to avoid engine damage 3 Engine trouble warni...

Page 16: ...ng an order refer to the list provided below to avoid any mistakes TIP For U S A and Canada use part number starting with YM YU YS YK or ACC For others use part number starting with 90890 Tool name Tool No Illustration Reference pages Thickness gauge 90890 03268 Feeler gauge set YU 26900 9 3 6 5 68 Valve lapper ø14 90890 04101 Valve lapping tool 14mm YM A8998 3 6 Yamaha diagnostic tool USB 90890 0...

Page 17: ...ch R60 1 2square wrench 90890 01585 Ring nut wrench R60 1 2square wrench YM 01585 3 40 3 42 3 45 3 47 Steering nut wrench 90890 01443 Spanner wrench YU 33975 3 42 3 43 3 48 3 48 Boots band installation tool 90890 01526 Boots band installation tool YM 01526 4 68 8 11 8 13 8 25 8 28 Ball joint installer 90890 01586 YM 01586 4 71 4 76 Compression gauge extension 122mm 90890 04136 Compression gauge ex...

Page 18: ... 1215 5 25 5 39 5 85 5 110 Valve spring compressor 90890 04019 Valve spring compressor YM 04019 5 30 5 34 Valve spring compressor attachment 90890 04114 Valve spring compressor adapter 19 5 mm YM 04114 5 30 5 34 Valve guide remover ø4 5 90890 04116 Valve guide remover 4 5 mm YM 04116 5 31 Valve guide installer ø4 5 90890 04117 Valve guide installer 4 5 mm YM 04117 5 31 Tool name Tool No Illustrati...

Page 19: ...7 Digital circuit tester CD732 90890 03243 Model 88 Multimeter with tachometer YU A1927 5 42 9 163 9 164 9 167 9 167 9 168 9 169 9 169 9 170 9 170 9 171 9 172 9 173 9 173 9 174 9 174 9 174 9 175 9 176 9 176 9 176 9 177 9 177 9 178 Universal clutch holder 90890 04086 Universal clutch holder YM 91042 5 67 5 70 5 72 Piston pin puller set 90890 01304 Piston pin puller YU 01304 5 89 Tool name Tool No I...

Page 20: ...der YM 04062 5 109 5 113 5 130 5 131 8 13 8 16 Coupling gear middle shaft tool 90890 01229 Gear holder YM 01229 5 109 5 112 Damper spring compressor 120 mm 90890 01588 YM 01588 5 117 5 118 5 130 5 131 Radiator cap tester 90890 01325 Mityvac cooling system tester kit YU 24460 A 6 9 Tool name Tool No Illustration Reference pages ø35 ø25 YU 24460 A ...

Page 21: ... 17 Pressure gauge 90890 03153 Pressure gauge YU 03153 7 7 Fuel pressure adapter 90890 03176 Fuel pressure adapter YM 03176 7 7 Boots band installation tool screw type 90890 01554 Boots band installation tool screw type YM 01554 8 13 8 27 8 28 Ring gear fix bolt M10 90890 01527 Ring gear fix bolt M10 YM 01527 8 17 Gear lash measurement tool 90890 01475 Middle drive gear lash tool YM 01475 8 17 8 3...

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