Delta Electronics AC Motor Drive VFD007S23A User Manual Download Page 42

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Chapter 2 Installation and Wiring

VFD-S Series

Revision August 2006, SE08, SW V2.61

2-29

VFD002S21B/23A, VFD004S21B/23A/43A/43B/43E, VFD007S21B/23A/43A/43B/43E,

VFD015S23D

Power terminal

AC Input Line
Ter minal

G roun d

DC Reac to r

Br ak ing
Res istor

Motor

Conne ction

Power Terminal:

Torque: 12 kgf-cm (10 lbf-in)

Wire Gauge: 14-20 AWG (2.1-0.5mm

)

Wire Type: Copper only, 75

Summary of Contents for AC Motor Drive VFD007S23A

Page 1: ......

Page 2: ...our dealer PLEASE READ PRIOR TO INSTALLATION FOR SAFETY DANGER 1 AC input power must be disconnected before any wiring to the AC motor drive is made 2 A charge may still remain in the DC link capacito...

Page 3: ...tor drive in a place subjected to high temperature direct sunlight high humidity excessive vibration corrosive gases or liquids or airborne dust or metallic particles 3 Only use AC motor drives within...

Page 4: ...Number Explanation 1 2 1 1 4 Drive Frames 1 2 1 2 Appearances 1 2 1 3 Installation Steps 1 3 1 4 Storage 1 4 Chapter 2 Installation and Wiring 2 1 2 1 Ambient Conditions 2 1 2 2 Installation 2 1 2 3...

Page 5: ...the Digital Keypad 4 3 Chapter 5 Parameters 5 1 5 1 Summary of Parameter Settings 5 2 5 2 Parameter Settings for Applications 5 12 5 3 Description of Parameter Settings 5 17 Chapter 6 Fault Code Info...

Page 6: ...endix B Accessories B 1 B 1 All Brake Resistors Brake Units Used in AC Motor Drives B 1 B 1 1 Dimensions and Weights for Brake resistors B 2 B 2 EMI Filters B 3 B 2 1 Dimensions B 6 B 3 AC Reactor B 1...

Page 7: ...Appendix C How to Select the Right AC Motor Drive C 1 C 1 Capacity Formulas C 2 C 2 General Precautions C 4 C 3 How to Choose a Suitable Motor C 5 Appendix D CE D 1...

Page 8: ...part number indicated on the nameplate corresponds with the part number of your order 1 1 1 Nameplate Information Example for 1HP 0 75kW 3 phase 230V AC motor drive MODEL VFD007S23A INPUT 3PH 200 240V...

Page 9: ...Frames Frame Power range Models S1 0 25 2hp 0 2 1 5kW VFD002S11A 11B 21A 21B 21E 23A VFD004S11A 11B 21A 21B 21E 23A 43A 43B 43E VFD007S21A 21B 21E 23A 43A 43B 43E VFD015S23D S2 1 5hp 0 75 3 7kW VFD007...

Page 10: ...uit bracket please refer to next page 3 Connect AC Input Power and motor leads Never connect the AC drive output terminals U T1 V T2 W T3 to main AC Input power 4 Reinstall Division Plate CONDUIT BRAC...

Page 11: ...operly when it is not to be used for an extended period of time Storage conditions are Store in a clean and dry location free from direct sunlight or corrosive fumes Store within an ambient temperatur...

Page 12: ...ure should not be higher than 30 C Storage longer than one year is not recommended it could result in the degradation of the electrolytic capacitors 4 When the AC motor drive is not used for a long ti...

Page 13: ...Chapter 1 Introduction VFD S Series 1 6 Revision August 2006 SE08 SW V2 61 This page intentionally left blank...

Page 14: ...type environment CAUTION 1 Operating storing or transporting the AC motor drive outside these conditions may cause damage to the AC motor drive 2 Failure to observe these precautions may void the war...

Page 15: ...n a row with enough space When installing one AC motor drive below another one use a metal separation barrier between the AC motor drives to prevent mutual heating Refer to figure below for details 6...

Page 16: ...vision August 2006 SE08 SW V2 61 2 3 2 3 Dimensions Dimensions are in millimeter and inch Frame S1 VFD002S11A VFD002S21A VFD002S23A 85 0 3 35 132 2 5 21 74 0 2 92 88 0 3 47 5 8 0 23 5 0 0 20 3 0 0 12...

Page 17: ...ries 2 4 Revision August 2006 SE08 SW V2 61 Frame S1 VFD002S11B VFD002S21B 1 1 1 0 44 5 0 0 20 74 0 2 9 2 13 2 2 5 21 85 0 3 3 5 73 0 2 8 8 13 0 0 5 1 8 1 0 32 88 0 3 4 7 5 8 0 23 14 8 0 5 83 1 6 0 0...

Page 18: ...Wiring VFD S Series Revision August 2006 SE08 SW V2 61 2 5 Frame S1 VFD004S11A VFD004S21A VFD004S23A 5 0 0 20 3 0 0 12 10 2 0 4 02 85 0 3 3 5 1 32 2 5 21 74 0 2 9 2 1 4 8 0 5 83 5 8 0 23 5 0 0 20 1 1...

Page 19: ...2 6 Revision August 2006 SE08 SW V2 61 Frame S1 VFD004S11B VFD004S21B 3 0 0 12 5 0 0 20 10 2 0 4 02 67 8 2 6 7 74 0 2 9 2 1 32 2 5 21 85 0 3 3 5 74 0 2 9 2 73 0 2 8 8 1 48 0 5 83 5 8 0 23 16 0 0 63 1...

Page 20: ...on and Wiring VFD S Series Revision August 2006 SE08 SW V2 61 2 7 Frame S1 VFD007S21A VFD007S23A 85 0 3 3 5 13 2 2 5 21 74 0 2 9 2 12 4 0 4 89 5 0 0 20 3 0 0 12 14 8 0 5 83 5 8 0 23 5 0 0 20 1 1 1 0 4...

Page 21: ...Series 2 8 Revision August 2006 SE08 SW V2 61 Frame S1 VFD007S21B 11 1 0 44 3 0 0 12 5 0 0 20 2 8 0 11 85 0 3 3 5 74 0 2 9 2 73 0 2 8 8 74 0 2 9 2 1 32 2 5 21 12 4 0 4 89 67 8 2 6 7 148 0 5 83 5 8 0 2...

Page 22: ...ng VFD S Series Revision August 2006 SE08 SW V2 61 2 9 Frame S1 VFD004S43A VFD004S43E VFD007S43A VFD007S43E 1 1 1 0 44 5 0 0 20 3 0 0 12 12 6 0 4 96 74 0 2 9 2 13 2 2 5 21 85 0 3 3 5 14 8 0 5 83 5 8 0...

Page 23: ...ries 2 10 Revision August 2006 SE08 SW V2 61 Frame S1 VFD004S43B VFD007S43B 5 0 0 20 11 1 0 44 67 8 2 6 7 3 0 0 1 2 12 6 0 4 96 73 0 2 8 8 74 0 2 9 2 1 32 2 5 21 85 0 3 3 5 1 4 8 0 5 83 5 8 0 23 16 0...

Page 24: ...ation and Wiring VFD S Series Revision August 2006 SE08 SW V2 61 2 11 Frame S1 VFD002S21E VFD004S21E VFD007S21E VFD015S23D 74 0 2 9 2 85 0 3 3 5 13 3 7 5 27 14 8 0 5 83 5 8 0 23 12 7 0 5 00 8 5 0 33 8...

Page 25: ...Installation and Wiring VFD S Series 2 12 Revision August 2006 SE08 SW V2 61 Frame S2 VFD007S11A 86 5 3 4 1 10 0 0 3 94 12 9 0 5 08 5 5 0 22 1 0 0 04 1 73 0 6 81 1 86 0 7 33 5 4 0 21 5 5 0 22 9 5 0 38...

Page 26: ...ing VFD S Series Revision August 2006 SE08 SW V2 61 2 13 Frame S2 VFD007S11B 86 5 3 4 1 10 0 0 3 94 73 0 2 8 8 9 5 0 38 1 0 0 04 5 5 0 22 12 9 0 5 08 67 8 2 6 7 5 4 0 21 173 0 6 82 18 6 0 7 33 16 0 0...

Page 27: ...n August 2006 SE08 SW V2 61 Frame S2 VFD015S21D VFD015S21E VFD015S43D VFD015S43E VFD022S21D VFD022S21E VFD022S23D VFD022S43D VFD022S43E 86 5 3 4 1 10 0 0 3 94 1 8 6 0 7 33 1 7 3 0 6 82 5 4 0 21 12 9 3...

Page 28: ...evision August 2006 SE08 SW V2 61 2 15 Frame S2 VFD015S21U VFD015S43U VFD022S21U VFD022S43U 86 5 3 41 100 0 3 94 73 0 2 88 16 0 0 63 173 0 6 82 186 0 7 33 5 5 0 22 9 5 0 37 5 5 0 22 1 0 0 04 6 5 0 26...

Page 29: ...with the requirements of the National Electrical Code NEC and the Canadian Electrical Code CEC Installation intended to meet the UL and cUL requirements must follow the instructions provided in Wiring...

Page 30: ...please ensure that the power is turned off and wait ten minutes for the capacitors to discharge to safe voltage levels before opening the AC motor drive DANGER 1 All the units must be grounded direct...

Page 31: ...8 SW V2 61 For VFDXXXSXXA B D U 4 7k 47K Grounding resistance less than 100 4 7k 4 7k 4 7k 4 7k 4 7k 17V Main Circuit Power S L2 T L3 NFB SA OFF ON MC MC RB RC Recommended Circuit when power supply is...

Page 32: ...ce less than 100 Mo1 MCM RA RB RC Multi function indication output contacts below 120VAC 24VDC 5A Factory default indicates malfunction Multi function Photocoupler output below 48VDC 50mA Factory defa...

Page 33: ...than 100 Mo1 MCM RA RB RC Multi function indication output contacts below 120VAC 24VDC 5A Factory default indicates malfunction Multi function Photocoupler output below 48VDC 50mA Factory default Ind...

Page 34: ...d provide protection from AC line disturbances surges switching spikes short interruptions etc AC line reactor should be installed when the power supply capacity is 500kVA or more and exceeds 6 times...

Page 35: ...is recommended to add a magnetic contactor MC in the power input wiring to cut off power quickly and reduce malfunction when activating the protection function of AC motor drives Both ends of the MC s...

Page 36: ...tor to improve the power factor Please remove the short jumper when connecting DC reactor Terminals 2 B1 B2 for connecting brake resistor B2 BR 2 B1 Connect a brake resistor in applications with frequ...

Page 37: ...output Factory setting Fault indication Photo coupler output Factory setting in work 6 1 RS485 Communication port B XXXSXXE Multi step speed 3 Terminal symbols and functions Terminal Symbol Terminal...

Page 38: ...nal Circuit AFM circuit AFM GND 0 10V Max 2mA ondometer RA Multi function Relay output N O a RB Multi function Relay output N C b RC Multi function Relay common Resistive Load 5A N O 3A N C 240VAC 5A...

Page 39: ...75 mm2 with shielded wire Analog input terminals AVI GND Analog input signals are easily affected by external noise Use shielded wiring and keep it as short as possible 20m with proper grounding If t...

Page 40: ...f necessary let them cross only at 90 angle The AC motor drive control wiring should be properly installed and not touch any live power wiring or terminals NOTE If a filter is required for reducing EM...

Page 41: ...gust 2006 SE08 SW V2 61 2 4 5 Main Circuit Terminals VFD002S11A 11B VFD004S11A 11B Motor Connection Ground Braking Resistor Power terminal AC Input Line Terminal Power Terminal Torque 12 kgf cm 10 lbf...

Page 42: ...61 2 29 VFD002S21B 23A VFD004S21B 23A 43A 43B 43E VFD007S21B 23A 43A 43B 43E VFD015S23D Power terminal AC Input Line Terminal Ground DC Reactor Braking Resistor Motor Connection Power Terminal Torque...

Page 43: ...n August 2006 SE08 SW V2 61 VFD002S21A E VFD004S21A E VFD007S21A E DC Reactor Braking Resistor Ground Power terminal AC Input Line Terminal Motor Connection Power Terminal Torque 12 kgf cm 10 lbf in W...

Page 44: ...Revision August 2006 SE08 SW V2 61 2 31 VFD007S11A B AC Input Line Terminal Power terminal Motor Connection Braking Resistor Ground Power Terminal Torque 20 kgf cm 17 4 lbf in Wire Gauge 10 18 AWG 5...

Page 45: ...06 SE08 SW V2 61 VFD015S21U 43D 43E 43U VFD022S21U 23D 43D 43E 43U AC Input Line Terminal Power terminal Motor Connection DC Reactor Braking Resistor Ground Power Terminal Torque 20 kgf cm 17 4 lbf in...

Page 46: ...gust 2006 SE08 SW V2 61 2 33 VFD015S21D E VFD022S21D E Braking Resistor DC Reactor Ground Power terminal AC Input Line Terminal Motor Connection Power Terminal Torque 20 kgf cm 17 4 lbf in Wire Gauge...

Page 47: ...Chapter 2 Installation and Wiring VFD S Series 2 34 Revision August 2006 SE08 SW V2 61 This page intentionally left blank...

Page 48: ...pment is connected to the AC motor Make sure that all switches are OFF before applying power to ensure that the AC motor drive doesn t start running and there is no abnormal operation after applying p...

Page 49: ...etting frequency to about 5Hz by using key 3 Pressing RUN key for forward running And if you want to change to reverse running you should press key in page And if you want to decelerate to stop please...

Page 50: ...ing the problem 2 Do NOT touch output terminals U T1 V T2 W T3 when power is still applied to R L1 S L2 T L3 even when the AC motor drive has stopped The DC link capacitors may still be charged to haz...

Page 51: ...Chapter 3 Start Up VFD S Series 3 4 Revision August 2006 SE08 SW V2 61 This page intentionally left blank...

Page 52: ...drive operation and reset the inverter after faults occurred PROG DATA Key Set the different parameters and enter information UP and DOWN Key Sets the parameter number or changes the numerical data su...

Page 53: ...the AC motor drive forward run status Displays the AC motor drive reverse run status The counter value C Displays the selected group Displays the selected parameter Displays the actual stored value o...

Page 54: ...ng direction or GO START START Setting Mode Note In the selection mode press to set the parameters Setting parameters move down to the previous display move up to the previous display or Success to se...

Page 55: ...Chapter 4 Digital Keypad Operation VFD S Series 4 4 Revision August 2006 SE08 SW V2 61 This page intentionally left blank...

Page 56: ...without the need for re adjustment during operation The 11 groups are as follows Group 0 User Parameters Group 1 Basic Parameters Group 2 Operation Method Parameters Group 3 Output Function Parameters...

Page 57: ...rward reverse command Frd rEv d0 0 04 Content of Multi Function Display d0 Display User Defined Unit u d1 Display Counter Value C d2 Display Process Operation 1 tt d3 Display DC BUS Voltage u d4 Displ...

Page 58: ...3 Auto Accel Decel Set by load d4 Linear Accel Auto Decel Stall Prevention during Decel d5 Auto Accel Decel Stall Prevention during Decel d0 1 16 Acceleration S Curve d0 to d7 d0 1 17 Deceleration S C...

Page 59: ...1 External terminals Keypad STOP RESET enabled d2 External terminals Keypad STOP RESET disabled d3 RS 485 serial communication RJ 11 Keypad STOP RESET enabled d4 RS 485 serial communication RJ 11 Keyp...

Page 60: ...tained d10 PLC Program Running d11 PLC Program Step Completed d12 PLC Program Completed d13 PLC Program Operation Paused d14 Terminal Count Value Attained d15 Preliminary Count Value Attained d16 AC M...

Page 61: ...FWD d24 JOG REV d25 The source of master frequency is AVI d26 The source of master frequency is ACI d27 Press UP DOWN key to switch forward reverse N O motion d28 Press UP DOWN key to switch forward...

Page 62: ...d0 5 12 Time Duration of 3rd Step Speed d0 to d65500 Sec d0 5 13 Time Duration of 4th Step Speed d0 to d65500 Sec d0 5 14 Time Duration of 5th Step Speed d0 to d65500 Sec d0 5 15 Time Duration of 6th...

Page 63: ...ess current during deceleration ocd d11 Excess current during steady state ocn 6 10 Third Most Recent Fault Record d12 Ground fault GF d0 d13 Reserved d14 Low voltage Lv d15 CPU failure 1 cF1 d16 CPU...

Page 64: ...value 8 04 Momentary Power Loss Operation Selection d2 Operation continues after momentary power loss speed search starts with the minimum frequency d0 8 05 Maximum Allowable Power Loss Time d0 3 to d...

Page 65: ...8 N 2 Modbus ASCII d4 8 E 1 Modbus ASCII d5 8 O 1 Modbus ASCII d6 8 N 2 Modbus RTU d7 8 E 1 Modbus RTU 9 04 Communication Protocol d8 8 O 1 Modbus RTU d0 Group A PID Parameters Pr Explanation Settings...

Page 66: ...0 to d110 d100 A 08 Feedback Signal Detection Time d0 0 to d650 seconds d0 0 A 09 Treatment of the Erroneous Feedback Signals d0 warn and RAMP to stop d1 warn and COAST to stop d0 A 10 Sleep Frequency...

Page 67: ...l If the running direction of the free running motor is not steady please execute DC braking before start up 8 00 8 01 8 17 Multi step Operation Applications Purpose Functions Related Parameters Conve...

Page 68: ...tions Purpose Functions Related Parameters General application Acceleration deceleration pause Hold output frequency during Acceleration deceleration 4 04 4 08 Auto Restart after Fault Applications Pu...

Page 69: ...t provide upper lower limit gain or bias from external signal it can be set individually in AC motor drive 1 07 1 08 Skip Frequency Setting Applications Purpose Functions Related Parameters Pumps and...

Page 70: ...g 3 05 3 06 Output Signal at Desired Frequency Applications Purpose Functions Related Parameters General application Provide a signal for running status When the output frequency is at the desired fre...

Page 71: ...ose Functions Related Parameters General application Provide a signal for running status When executing Base Block a signal is given for external system or control wiring 3 05 3 06 Overheat Warning fo...

Page 72: ...urrent of the AC motor drive By reading this parameter the user can check if the AC motor drive is correct 115V 230V Series KW 0 2 0 4 0 75 1 5 2 2 HP 0 25 0 5 1 0 2 0 3 0 Pr 0 00 d0 d2 d4 d6 d8 Rated...

Page 73: ...apable of showing three digits yet you could use Pr 0 05 to create larger numbers The display windows uses decimal points to signify numbers up to five digits as illustrated in the following Display N...

Page 74: ...word set or successful input in Pr 0 07 1 Password has been set To set a password to protect your parameter settings If the display shows 0 no password is set or password has been correctly entered in...

Page 75: ...Pr 0 07 0 08 0 07 0 07 Displays 0 when entering correct password into Pr 0 07 Correct Password END 0 08 0 09 Memory Mode Selections Unit 1 Settings d0 to d63 Factory Setting d8 This parameter is deter...

Page 76: ...g for Pr 0 09 0 0 0 1 2 0 8 factory setting 0 1 1 10 0 16 0 1 18 0 24 0 1 1 1 26 0 32 0 1 34 0 40 0 1 1 42 0 48 0 1 50 0 56 1 1 1 1 58 When Pr 0 09 is set to b5 0 Pr 0 09 setting will be saved after p...

Page 77: ...value must be equal to or greater than the Mid Point Frequency Pr 1 03 1 02 Maximum Output Voltage Vmax Unit 0 1 Settings 115V 230V series d2 0 to d255V Factory Setting 220 0 460V series d4 0 to d510...

Page 78: ...Minimum Output Voltage Vmin Unit 0 1 Settings 115V 230V series d2 0 to d255V Factory Setting d12 0 460V series d4 0 to d510V Factory Setting d24 0 This parameter sets Minimum Output Voltage of the AC...

Page 79: ...determine the time required for the AC drive to decelerate from the Maximum Output Frequency Pr 1 00 down to 0 Hz The rate is linear unless S Curve is Enabled The acceleration deceleration time 2 det...

Page 80: ...during Jog operation other operation commands cannot be accepted except command of FORWARD REVERSE and STOP keys on the digital keypad Frequency Max Output freq Pr 1 00 Jog Freq Pr 1 14 Acceleration T...

Page 81: ...setting acceleration deceleration time will be for reference when the function of the S curve is enabled The actual acceleration deceleration time will be determined based on the S curve selected d1 t...

Page 82: ...can do analog overlap plus d4 Master Frequency operated by RS 485 serial communication interface and record frequency of power loss record the frequency of power loss and it can do analog overlap plu...

Page 83: ...he motor is stopped when the AC motor drive receives a valid stop command or detects External Fault Ramp the AC motor drive decelerates to Minimum Output Frequency Pr 1 05 according to the deceleratio...

Page 84: ...d10 kHz This parameter determines the PWM carrier frequency of the AC motor drive 3kHz 10kHz Carrier Frequency Acoustic Noise Electromagnetic Noise or leakage current Heat Dissipation Current Wave Sig...

Page 85: ...ffective when the Source of Frequency is commanded by a 4 to 20mA signal The ACI input is considered lost when the ACI signal falls below 2mA 2 06 Analog Auxiliary Frequency Operation Factory Setting...

Page 86: ...quency Meter AFM GND Analog Current Meter The analog output voltage is directly proportional to the output frequency of the AC drive With the factory setting of 100 the Maximum Output Frequency Pr 1 0...

Page 87: ...d 3 03 Terminal Count Value Unit 1 Settings d0 to d999 Factory Setting d0 The parameter determines the upper limit value of the internal counter The internal counter can be triggered by the external t...

Page 88: ...the output will be activated when the AC drive attains Maximum Output Frequency d3 Zero Speed the output will be activated when Command Frequency is lower than the Minimum Output Frequency d4 Over To...

Page 89: ...le has completed d13 PLC Operation Paused the output will be activated when PLC operation is paused d14 Terminal Count Value Attained counter reaches Terminal Count Value d15 Preliminary Counter Value...

Page 90: ...y Setting d0 Settings d0 Forward motion only d1 Reverse motion enable must be negative bias Pr 4 00 to Pr 4 03 are used when the source of frequency command is the analog signal 0 to 10V DC or 4 to 20...

Page 91: ...s of 0 to 10V and4 to 20mA the popular voltage signals also include signals of 0 to 5V 20 to 4mA or that under 10V Regarding the setting please refer to the following examples Example 4 This example s...

Page 92: ...potentiometer is programmed to run a motor is both forward and reverse direction A motor will be idle when the potentiometer position is at mid point of its scale Using Pr 4 03 will disable the extern...

Page 93: ...UN STOP M1 FWD REV d17 Run PLC Program d3 3 Wire Operation Control mode M0 M1 M2 d18 Pause PLC Program d4 External Fault Normally Open d19 Counter Trigger Signal d5 External Fault Normally Closed d20...

Page 94: ...eration Restricted to Pr 4 04 and external terminals M0 M1 FWD STOP REV STOP M0 Open Stop Close FWD Run M1 Open Stop Close REV Run GND d2 Two wire operation Restrict to Pr 4 04 and external terminals...

Page 95: ...stop all output and display E F on Digital Keypad the motor will free run Normal operation can resume after the External Fault is cleared and the AC drive is reset d6 External Reset Parameter value d6...

Page 96: ...mmand Mx3 GND Mx2 GND Mx1 GND Pr 5 00 Pr 5 01 Pr 5 02 Pr 5 03 Pr 5 04 Pr 5 05 Pr 5 06 Master Freq d10 Jog Operation Control Parameter value d10 programs Multi Function Input Terminal M1 Pr 4 04 M2 Pr...

Page 97: ...on of First or Second Acceleration deceleration time Refer to Pr 1 09 to Pr 1 12 GND Mx Close 2nd Acceleration Deceleraion Mx set d12 Open 1st Acceleration Deceleration Frequency Master Frequency Pr 1...

Page 98: ...ence value Pr 8 06 Min base block time Speed search operation Pr 8 04 d1 Speed synchronization detection d15 d16 Increase Decrease Master Frequency Parameter values d15 d16 program the Multi Function...

Page 99: ...19 programs Multi Function Input Terminal M1 Pr 4 04 M2 Pr 4 05 M3 Pr 4 06 M4 Pr 4 07 or M5 Pr 4 08 to increase the AC drive s internal counter When an input is received the counter is increased by 1...

Page 100: ...r drive is stop The operation direction is forward can t be changed and can be stopped by the STOP key on the keypad When the contact is OFF the AC motor drive will stop by the JOG decel time Refer to...

Page 101: ...art Lockout is disable also known as Auto Start the drive will start when powered up with run commands applied 4 10 Up Down Mode Factory Setting d0 Settings d0 Based on accel decel time d1 up frequenc...

Page 102: ...isable PLC operation but can set direction of 1st speed to 7th speed This parameter selects the mode of PLC operation for the AC drive The PLC program can be used in lieu of any External Controls Rela...

Page 103: ...am shows one complete PLC cycle To restart the cycle turn the PLC program off and then back on Example 2 Pr 5 07 d2 Continuously executes program cycles The diagram below shows the PLC program steppin...

Page 104: ...completed t t t t 5Hz 5 09 Master freq 5Hz 5 00 10 Hz 5 01 20 Hz 5 02 40 Hz 5 03 60 Hz 5 04 50 Hz 5 05 30 Hz 5 06 15 Hz 4 07 d17 3 05 d11 3 06 d12 5 07 d3 5 08 d0 5 09 10 5 10 10 5 11 12 5 12 Sec Sec...

Page 105: ...r 5 16 should be carefully planned 5 08 PLC Forward Reverse Motion Unit 1 Settings d0 to d255 Factory Setting d0 This parameter controls the direction of motion for the Multi Step Speed Pr 5 00 to Pr...

Page 106: ...0 x 21 0 x 20 0 64 0 0 0 4 0 0 68 Setting Pr 5 08 as d68 5 09 Time Duration of Zero Step Speed Unit 1 5 10 Time Duration of 1st Step Speed Unit 1 5 11 Time Duration of 2nd Step Speed Unit 1 5 12 Time...

Page 107: ...on time with high inertial loads If deceleration time is critical for the application then dynamic braking resistors should be used 6 01 Over Voltage Stall Prevention Level Unit 1 Settings 230V Series...

Page 108: ...d Output Current of the drive During acceleration and steady state operation the AC drive output current may increase abruptly to exceed the value specified by Pr 6 02 due to rapid acceleration or exc...

Page 109: ...1 Settings d0 1 to d10 0 sec Factory Setting d0 1 If a Multi Function Output Terminal is set as Over Torque Detection Indication and the output current exceeds the Over Torque Detection Level Pr 6 04...

Page 110: ...No fault d1 Over current oc d2 Over voltage ov d3 Overheat oH d4 Overload oL d5 Overload1 oL1 d6 External fault EF d7 Reserved d8 Reserved d9 Current exceeds 2 times rated current during accel ocA d10...

Page 111: ...7 CPU failure cF3 6 d28 CPU failure cF3 7 d29 Hardware protection failure HPF 1 d30 Hardware protection failure HPF 2 d31 Hardware protection failure HPF 3 d32 Communication time out CE10 d33 Reserved...

Page 112: ...st be less than motor rated current setting Pr 7 00 7 02 Torque Compensation Unit 0 1 Settings d0 to d10 Factory Setting d1 This parameter may be set so that the AC drive will increase its voltage out...

Page 113: ...ory Setting d0 0 This parameter determines the duration of time that the DC Braking Current will be applied to the motor during the AC drive start up 8 02 DC Braking Time during Stopping Unit 0 1 Sett...

Page 114: ...ration continues after momentary power loss speed search starts with the minimum frequency 8 05 Maximum Allowable Power Loss Time Unit 0 1 Settings d0 3 to d5 0Sec Factory Setting d2 0 During a power...

Page 115: ...utput Frequency 8 08 Skip Frequency 1 Upper Limit Unit 0 1 8 09 Skip Frequency 1 Lower Limit Unit 0 1 8 10 Skip Frequency 2 Upper Limit Unit 0 1 8 11 Skip Frequency 2 Lower Limit Unit 0 1 8 12 Skip Fr...

Page 116: ...may vary between 180V to 264VAC due to the input voltage varying between 180V to 264 VAC Selecting program value d2 enables the AVR function and also disables the AVR function during deceleration This...

Page 117: ...ransmission Speed Factory Setting d1 Settings d0 Baud rate 4800 bps bits second d1 Baud rate 9600 bps d2 Baud rate 19200 bps d3 Baud rate 38400 bps Users can set parameters and control the operation o...

Page 118: ...ol Factory Setting d0 Settings d0 Modbus ASCII mode protocol 7 N 2 d1 Modbus ASCII mode protocol 7 E 1 d2 Modbus ASCII mode protocol 7 O 1 d3 Modbus ASCII mode protocol 8 N 2 d4 Modbus ASCII mode prot...

Page 119: ...SCII code 30H 31H 32H 33H 34H 35H 36H 37H Character 8 9 A B C D E F ASCII code 38H 39H 41H 42H 43H 44H 45H 46H RTU mode Each 8 bit data is the combination of two 4 bit hexadecimal characters For examp...

Page 120: ...ication address 8 bit address consists of 2 ASCII codes CMD1 CMD0 Command code 8 bit command consists of 2 ASCII codes DATA n 1 DATA 0 Contents of data n x 8 bit data consist of 2n ASCII codes n 25 ma...

Page 121: ...s 1 0 1 31H 0 30H RTU mode Address 10H 3 3 CMD Command code and DATA data characters The format of data characters depends on the command code The available command codes are described as followed Com...

Page 122: ...MD address is 01H ASCII mode Command message Response message STX STX 0 0 ADR 1 ADR 0 1 ADR 1 ADR 0 1 0 0 CMD 1 CMD 0 6 CMD 1 CMD 0 6 0 0 1 1 0 0 Data address 0 Data address 0 1 1 7 7 7 7 Data content...

Page 123: ...t by byte 4 LRC CHK 0 8 1 END1 CR 7 END0 LF 7 Data content of address 0500H 0 0 3 E Data content of address 0501H 8 LRC CHK 1 7 LRC CHK 0 2 END1 CR END0 LF RTU mode Command message Response message AD...

Page 124: ...tion of 0AH is F6H RTU mode ADR 01H CMD 03H 21H Starting address 02H 00H Number of data count by word 02H CRC CHK Low 6FH CRC CHK High F7H CRC Cyclical Redundancy Check is calculated by the following...

Page 125: ...uage The function takes two arguments Unsigned char data a pointer to the message buffer Unsigned char length the quantity of bytes in the message buffer The function returns the CRC value as a type o...

Page 126: ...rrent exceeds 2 times rated current during acceleration ocA 10 Current exceeds 2 times rated current during deceleration ocd 11 Current exceeds 2 times rated current during steady state operation ocn...

Page 127: ...6H Output Voltage E XXX XX 2107H Step number of Multi Step Speed Operation 2108H Step number of PLC operation 2109H Time of PLC Operation 210AH Counter Value 3 6 Exception response The AC motor drive...

Page 128: ...ves the messages but detects a communication error thus no response is returned but there will be error message CExx displayed on the keypad of AC drive The master device will eventually process a tim...

Page 129: ...efine MSR 0x0006 unsigned char rdat 60 read 2 data from address 2102H of AC drive with address 1 unsigned char tdat 60 0 1 0 3 2 1 0 2 0 0 0 2 D 7 r n void main int i outportb PORT MCR 0x08 interrupt...

Page 130: ...Pr 2 00 for detail Negative feedback Positive target value detection value Positive feedback Negative target value detection value A 01 Gain over PID Detection value Settings d0 to d999 d100 means ga...

Page 131: ...to d999 Factory Setting d0 Primary Delay Filter Time will slow down oscillation of the system A setting of d0 disables this function A 07 PID Output Frequency Limit Unit 1 Settings d0 to d110 Factory...

Page 132: ...command frequency rises above Pr A 11 Please see the below diagram A 11 A 10 A 12 0Hz Sleep Function Sleep Period Sleep Frequency Wakeup Frequency Frequency Command Actual running output frequency A 1...

Page 133: ...and then Input Per output is SI_max SO_max SO_min set drive input to sensor output Set input range of drive is D_range 10V 0 10V or 16mA 4 20mA that correspond to 0 1 00Hz and then Output Per input w...

Page 134: ...power 2 Check the wiring connections to U T1 V T2 W T3 for possible short circuits 3 Check the wiring connections between the AC motor drive and motor for possible short circuits also to ground 4 Chec...

Page 135: ...uce torque compensation setting in Pr 7 02 3 Use the next higher power AC motor drive model Overload 1 Internal electronic overload trip 1 Check for possible motor overload 2 Check electronic thermal...

Page 136: ...2 Check whether the input voltage falls within the rated AC drive input voltage Switch on the AC drive OH error OV error LV error Current detection error DC BUS detection error Current detection erro...

Page 137: ...to re enter the correct password See Pr 0 07 and 0 08 Analog feedback error or ACI open circuit 1 Check parameter setting Pr A 00 and AVI ACI wiring 2 Check for possible fault between system response...

Page 138: ...compensation Reduce torque compensation Suitable torque compensation No No No No No Yes Yes Yes Yes Yes Maybe AC motor drive has malfunction or error due to noise Please contact with DELTA Can accele...

Page 139: ...ltage to be within spec Has over voltage occurred without load Maybe AC motor drive has malfunction or misoperation due to noise Please contact with DELTA Yes Yes Yes Yes Yes Yes No No No No No When O...

Page 140: ...specification Make necessary corrections such as change power supply system for requirement Check if there is heavy load with high start current in the same power system Check if Lv occurs when break...

Page 141: ...normally Change cooling fan Check if cooling fan is jammed Remove obstruction Check if surrounding temperature is within specification Adjust surrounding temperature to specification Maybe AC motor dr...

Page 142: ...ll connectors are connect correctly and no noise is present AC motor drive has malfunction Please contact DELTA 7 8 Phase Loss PHL Phase loss No No Yes Yes Check wiring at R S and T terminals Correct...

Page 143: ...ase contact DELTA Press UP key to set frequency Yes Modify frequency setting Check if input FWD or REV command Check if the wiring of terminal FWD and between REV DCM is correct Yes Change switch or r...

Page 144: ...Yes If finished with executing Pr 05 15 If the setting of Pr 05 00 to Pr 05 14 are the same Is it in PLC mode Press UP DOWN key to see if speed has any change If there is any change of the signal tha...

Page 145: ...lease contact DELTA Increase torque compensation Check if the torque compensation is suitable Thicken or shorten the wiring between the motor or AC motor drive Reduce load or increase the capacity of...

Page 146: ...lectromagnetic noise exist of no product disconnect disturbing equipment no spread limit emission for disturbing equipment and no receive enhance immunity 7 14 Environmental Condition Since the AC mot...

Page 147: ...wer input terminal of the AC motor drive or decrease high harmonic by multiple circuit 3 If phase lead capacitors are used never on the AC motor drive output use serial reactors to prevent capacitors...

Page 148: ...ting as expected 4 Whether any irregular vibration or sound occurred during operation 5 Whether the motors are overheating during operation 6 Always check the input voltage of the AC drive with a Volt...

Page 149: ...ve and motor Visual inspection Voltage Maintenance Period Check Items Methods and Criterion Daily Half Year One Year Check if the voltage of main circuit and control circuit is correct Measure with mu...

Page 150: ...If there are any loose or missing screws Tighten or replace the screw If machine or insulator is deformed cracked damaged or with changed color change due to overheating or ageing Visual inspection N...

Page 151: ...ar smell or insulator cracks due to overheating Visual inspection smell If there is any disconnection Visual inspection or measure with multimeter after removing wiring between 1 2 Resistor value shou...

Page 152: ...pection If there is any leaked liquid or deformation in capacitors Visual inspection Cooling fan of cooling system Maintenance Period Check Items Methods and Criterion Daily Half Year One Year If ther...

Page 153: ...Chapter 8 Maintenance and Inspections VFD S Series 8 6 Revision August 2006 SE08 SW V2 61 This page intentionally left blank...

Page 154: ...Pattern V F pattern adjustable Control Characteristics Stall Prevention Level 20 to 250 Setting of Rated Current Keypad Setting by or Potentiometer Frequency Setting External Signal Potentiometer 5K 0...

Page 155: ...tude 1 000 m or below keep from corrosive gasses liquid and dust Pollution Degree 2 Ambient Temperature 10 C to 40 C Non Condensing and not frozen Storage Temperature 20 C to 60 C Ambient Humidity Bel...

Page 156: ...70 1 125 35 1 2 0 4 0 216 80W 750 BR080W750 1 230 470 1 0 75 0 427 80W 750 BR080W750 1 125 260 2 1 5 0 849 300W 400 BR300W400 1 125 190 460V Series 3 2 2 1 262 300W 250 BR300W250 1 125 145 NOTE 1 Plea...

Page 157: ...eights for Brake resistors Dimensions are in millimeter Order P N BR080W200 BR080W750 BR300W70 BR300W100 BR300W250 BR300W400 BR400W150 BR400W040 Model no L1 L2 H D W Max Weight g BR080W200 BR080W750 1...

Page 158: ...e eliminated It is recommended to use DELTA EMI filter to have the best interference elimination performance We assure that it can comply with following rules when AC motor drive and EMI filter are in...

Page 159: ...ing on both ends of the motor cable should be grounded with the minimum length and maximum contact area 3 Remove any paint on metal saddle for good ground contact with the plate and shielding Remove a...

Page 160: ...ld be as short as possible 10 to 20 m or less For models 7 5hp 5 5kW and above Insulation level of motor 1000V 1300V 1600V 460VAC input voltage 66 ft 20m 328 ft 100m 1312 ft 400m 230VAC input voltage...

Page 161: ...ase leakage current or not insure the correction of current display The worst case is that AC motor drive may damage If more than one motor is connected to the AC motor drive the total wiring length i...

Page 162: ...Appendix B Accessories VFD S Series Revision August 2006 SE08 SW V2 61 B 7 Order P N RF022S21BA 27 1 06 50 1 97 228 8 98 15 0 59 24 0 94 100 3 94 228 8 98 74 2 91 5 5 0 22 241 9 49...

Page 163: ...Appendix B Accessories VFD S Series B 8 Revision August 2006 SE08 SW V2 61 Order P N 12DKT1W3S POWER IN Order P N 08TDT1W4S...

Page 164: ...Appendix B Accessories VFD S Series Revision August 2006 SE08 SW V2 61 B 9 Order P N 22DRT1W3S POWER IN Order P N 35DRT1W3C POWER IN...

Page 165: ...gust 2006 SE08 SW V2 61 B 3 AC Reactor B 3 1 AC Input Reactor Recommended Value 230V 50 60Hz 1 Phase Inductance mH kW HP Fundamental Amps Max continuous Amps 3 5 impedance 0 2 1 4 4 6 6 5 0 4 1 2 5 7...

Page 166: ...pedance 0 2 1 4 4 4 9 12 0 4 1 2 6 6 6 5 9 0 75 1 8 12 3 5 1 5 2 8 12 1 5 3 2 2 3 12 18 1 25 2 5 460V 50 60Hz 3 Phase Inductance mH kW HP Fundamental Amps Max continuous Amps 3 impedance 5 impedance 0...

Page 167: ...Appendix B Accessories VFD S Series B 12 Revision August 2006 SE08 SW V2 61 may be damaged when over current occurs during operation...

Page 168: ...drive AC motor drive motor motor motor Application 2 Question Silicon rectifier and AC motor drive are connected to the same power Switching spikes will be generated when the silicon rectifier switch...

Page 169: ...terruptions etc The AC line reactor should be installed when the power supply capacity is 500kVA or more and exceeds 6 times the inverter capacity or the mains wiring distance 10m When the mains power...

Page 170: ...RB003 0 4 1 2 4 15 00 4RB003 0 75 1 9 7 50 9RB003 1 5 2 12 4 00 12RB003 230Vac 50 60Hz 3 Phase 2 2 3 18 2 75 18RB003 0 2 1 4 4 50 00 0 4 1 2 9 25 00 0 75 1 9 12 00 1 5 2 12 8 00 230Vac 50 60Hz 1 Phase...

Page 171: ...P kW Qty Recommended Wire Size mm2 1 4 0 2 1 2 0 4 1 0 75 2 1 5 0 5 5 5 115V 230VSeri es 3 2 2 1 3 5 5 5 1 4 0 2 1 2 0 4 1 0 75 2 1 5 460V Series 3 2 2 1 0 5 5 5 Wiring Method Please wind each wire 4...

Page 172: ...22 VFD002S23A B M4 22 VFD004S11A B M4 12 VFD004S21A B E M4 12 VFD004S23A B M4 12 VFD004S43A B E M4 12 VFD007S21A B E M4 12 VFD007S23A B M4 12 VFD007S43A B E M4 12 VFD015S23D M4 12 To install the Din R...

Page 173: ...ns are in millimeter AFM GND 10V AVI GNDM2 M0 M1 M3 8 6 5 4 16 15 14 13 11 RC 01 Terminal block Wiring connections VFD S I O Block VFD S Programming Pr 2 00 and Pr 2 01 set to d01 Pr 4 04 set to d02 M...

Page 174: ...ndix B Accessories VFD S Series Revision August 2006 SE08 SW V2 61 B 19 B 8 Conduit Bracket BK S Dimensions are in millimeter 22 0 0 87 22 0 0 87 2 8 0 1 1 67 8 2 67 73 0 2 87 25 2 1 0 29 7 1 17 15 5...

Page 175: ...A 10 VFD007S11A B 30 VFD007S43A B E 5 VFD007S21A B E 20 VFD015S23D 20 VFD015S21D E 30 VFD015S43D E U 10 VFD022S21D E U 50 VFD022S23D 30 VFD022S43D E U 15 Fuse Specification Chart Smaller fuses than th...

Page 176: ...ut rated speed power and the change of load capacity The following table lists the factors you need to consider depending on your requirements Related Specification Item Speed and torque characteristi...

Page 177: ...the rated capacity of the AC motor drive Acceleration time 60 seconds The starting capacity is _ _ _ _ _ 5 1 1 cos 1 1 1 kVA drive motor AC of capacity the k n n P k n n N k s C s s T s T Acceleration...

Page 178: ...be less than the rated current of AC motor drive A _ _ _ _ _ _ A drive motor AC of current rated the I k M Symbol explanation M P Motor shaft output for load kW Motor efficiency normally approx 0 85...

Page 179: ...otor D O L Direct On Line a lower starting torque output with AC Motor Drive can be expected If higher starting torque is required such as for elevators mixers tooling machines etc use an AC Motor Dri...

Page 180: ...he capacity for both the motor and the AC Motor Drive C 3 How to Choose a Suitable Motor Standard motor When using the AC Motor Drive to control a standard 3 phase induction motor take the following p...

Page 181: ...tion at 50 or 60 Hz and higher frequency To avoid resonances use the Skip frequencies I The motor fan will be very noisy when the motor speed exceeds 50 or 60Hz Special motors A Pole changing Dahlande...

Page 182: ...standard motors Please check before operation and choose the capacity of the AC motor drive carefully When the AC motor drive operates more than one motor please pay attention to starting and changing...

Page 183: ...0Hz V F for 220V 60Hz 180 155 100 55 38 0320 60 120 torque Frequency Hz Frequency Hz 60 seconds 60 seconds torque Base freq 60Hz V F for 220V 60Hz 130 140 100 85 45 35 0320 50 120 180 150 100 45 35 0...

Page 184: ...22S43A B D E U VFD015S21A B D E U VFD022S21A B D E U VFD007S21A B E VFD004S21A B E VFD015S23A B D Model Name is herewith confirmed to comply with the requirements set out in the Council Directive 73 2...

Page 185: ...B D E U VFD007S21A B E VFD004S21A B E VFD015S23A B D Model Name is herewith confirmed to comply with the requirements set out in the Council Directive 89 336 EEC for electrical equipment used within...

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