J26
J22
J15
2
1
3
4
J16
2
1
3
4
6
5
7
J20
12
13
2
1
3
4
6
8
10
5
7
9
11
J24
2
1
3
4
6
8
5
7
9
J35
23
1
J34
2
1
2
1
3
4
2
1
3
4
J9
21
3
J8
21
3
J7
81
2
3
4
5
6
7
9
10
11
12
J6
L
VPS
Card
Assembly
CN3
2
1
3
4
2
7
6
5
4
3
1
Printhead
Assembly
GND
+24V
S MAIN FAN FEEDBA
CK
Sensor
(STD Bin Full)
2
1
3
4
6
8
10
5
7
9
11
12
13
Sensor
(T
oner
Empty)
Sensor
(Input)
11
12
13
10
9
8
2
1
Sensor
(MPF
Media
Empty)
23
1
81
2
3
4
5
6
7
9
10
11
12
13
81
2
3
4
5
6
7
9
10
11
12
GND
GND
+24V
GND
MM ST AR
T* CN
MM LOCK*CN
MM REF CLK CN
Cartridge
Cooling
Fan
GND
S C FAN FEEDBA
CK
T
oroid
T
oroid
T
oroid
T
oroid
Switch
(T
op
Cover
Interlock)
3
2
1
2
1
3
4
6
5
7
Not Used
2
1
3
4
2
1
3
4
6
8
5
7
9
Main
Drive
Motor
Assembly
29
8
7
6
5
4
3
1
5
GND
HSYNC CN*
PH ID
+5VSW
GND
Input
Option
Interface
GND
2
1
3
4
GND
2
1
3
4
GND
S
TX OPT
GND
S RX OPT
Output
Option
Interface
4
3
2
1
5
76
8
3
2
1
4
65
T
o
J26
[2]
T
o
J26
[1]
T o
J26[4]
T o
J26[3]
T o
J31[1]
1
2
3
4
5
Redrive
Motor
Assembly
JFX1
USB
Device
Port
J25
Ethernet
JDIMM1
Fuser
Fuser
Lamp
J17
2
1
3
4
5
J27
12
2
1
3
4
6
8
10
5
7
9
11
2
1
3
4
5
12
2
1
3
4
6
8
10
5
7
9
11
1
J33
21
0
9
8
7
6
5
4
3
12
5
4
3
111
11
1
21
0
9
8
7
6
5
4
32
5
4
3
111
11
1
USB
Host
Port
J19
J21
J1
21
3
J2
21
3
21
3
21
3
JFX2
81
2
3
4
5
6
7
9
10
11
12
13
81
2
3
4
5
6
7
9
10
11
12
13
J10
1
2
0
9
8
7
6
5
4
3
12
111
22
3
2
42
12
0
2
91
81
71
61
51
41
31
J23
J29
23
1
23
1
J30
2
1
2
1
J28
25
4
3
1
1
2
3
4
5
J4
1
2
3
4
5
1
2
3
4
5
J11
23
1
23
1
System
Card
Assembly
Duplex
Cooling
Fan
J14
12
13
2
1
3
4
6
8
10
5
7
9
11
14
INA
POR
T
J32
J31
2
1
2
1
21
3
Sensor
(T
oner
Density)
2
1
3
4
5
Cartridge
ID
Sensor
2
1
3
4
LVPS
Cooling
Fa
n
MPF
Pick
Solenoid
2
1
23
1
Sensor
(Duplex
Input)
23
1
Duplex
Drive
Motor
Assembly
24
3
1
24
3
1
Pick
Arm
Assembly
41
2
3
5
OP
Panel
USB
Port
J3
2
0
9
8
7
6
5
4
3
12
1
22
3
2
42
12
0
2
91
81
71
61
51
41
31
11
1
21
0
9
8
7
6
5
4
3
1
24
3
111
11
J18
12
13
2
1
3
4
6
8
10
5
7
9
11
14
Fax
Card
Assembly
T
o
J31
[2]
T o
J32[1]
T
o
J22
[2]
T
o
J22
[1]
T
o
J32
[3]
T
o
J32
[4]
T o
J32[2]
T o
J22[4]
T o
J22[3]
Po
wer
Switc
h
F2
250V
CR08
250V
Fuser
Power
TBD
1
2
1
2
CN3
1
3
2
JDC1
JDC2
AIO
POWER
SHOP
LED
GND
SHOP
FULL*
RDRV
MO
T+24V
RDRV
MO
T-24V
GND
SRDR
VFEEDBA
CK
SRDR
VFEEDBA
CK LED
LENB*
CN
GND
LADJ
0*CN
GND
LP
OW
CN
S+
5PHEAD
GND
VID0-CN
VID0+CN
LADJ
1*CN
GND
VID1-CN
VID1+CN
S CO
V CLOSE
GND
S
+5V FUSE8
GND
S CLK CAR
T
S CAR
T 3V
S D
A
T
A
CAR
T
S
TDS +5V
GND
S
TDS SIG
NC
TDS -4
GND
BLDC
WIND 2
BLDC
WIND 1
BLDC
WIND 0
+5V SW
GND
BLDC FG R
BLDC HALL 2 R
BLDC HALL 1 R
BLDC HALL 0 R
GND
12
2
1
3
4
6
8
10
5
7
9
11
D
A
T
A
FUSER
CLK FUSER
FUSER
3V
EXIT SNS*
GND
+5V SW
THUMP SOL DR
V
FLIPPER DR
V*
F THERM
GND
NAR MEDIA*
DPX MOT -
+24V
GND
GND
S DPX ENC
S DPX SNS LED
S DPX SNS
GND
+24V
S DPX FAN*
GND
+
24V BOT OPT
S RX OPT
S
TX OPT
GND
S +5V FUSE5
GND
+24VT
OP OPT
GND
+24V
S MPF POUT
GND
S MPF LED
HEA T
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
+50V
ZERO
XING R*
+24V RAW
+24V RAW
+24V RAW
+24V RAW
+24V RAW
+5V
+5V
+5V
+5V
+5V
+5V
MOD CS R
GND
MOD DIN R
GND
MOD DOUT R
GND
MOD CLK R
GND
MOD IRQ R
+5V
POR CUHD R-
+3.3V
+3.3V
NC MOD P6
GND
GND
GND
S
T
ONER
WHEEL*
S
TWHEEL LED
S IN SENSE LED
S IN SENSE*
S DEV
S CHARGE
S +24V SW
S XFR
S
TX ENB
S A
T
SER
V
O
Sensor
(MediaEmpty)
10
9
8
Sensor
(MediaLow)
7
6
5
PickArm
Motor
5
4
11
S PSIZE3
GND
S PSIZE2
S PSIZE1
STRA
Y1 PLOW*
GND
S +5V PLOW
STRA
Y1 POUT
GND
S +5V POUT
S AC
LED
S AC
ENC
GND
+24V
AC
MOT-
24
3
1
Switch
(Mediasize)
SW2
SW1
SW0
CN1
PickMotor
Encoder
2
3
111
1
86
7
9
10
1
2
3
4
5
GND
GND
R DP3
USB DP3
USB DM3
1
2
3
4
5
1
2
3
4
5
21
0
9
8
7
6
5
4
3
1
24
3
111
11
ISP
GND
USBOUT -
GND
USBIN+
USBIN-
GND
A0
INA RESET-
+5V
I2C DA
T A
+5V
I2C CLK
+5V
+24V
GND
FEEDBACK
21
3
21
3
TX
2
1
3
4
6
5
7
HVPS
Card
Assembly
CN1
CHG
B
T
o
T
ransfer
Roll
CHG
PC
D
DEV
T
A
R
D
R
B
T
o
Charge
Roll
T
o
Doctor
Blade
T
o
T
oner
Add
Roll
T
o
Charge
Brush
T
o
Developer
Roll
T
o
Photo
Conductor
Ground
(T
o
Scanner
Controller
Card
J41)
(T
o
Scanner
Controller
Card
J42)
Hard
Drive
Cooling
Fan
J93
23
1
+24v HD FA
N
GND
NOT USED
GND
+5V
+5V
GND
+5v
+24vVRA
W
GND
GND
+24vVRA
W
+24vVRA
W
(Connects
to
Scanner
controller
card
(J56)
+24V
MFP
Summary of Contents for Multifunction Laser Printer 5535dn
Page 1: ... SULO ...
Page 2: ... ...
Page 19: ...Notices and safety information xix ...
Page 20: ...xx Service Manual ...
Page 212: ...2 180 Service Manual ...
Page 258: ...3 46 Service Manual Media tray assembly Wear strips Side guides End guides ...
Page 348: ...4 28 Service Manual 7 Disconnect the connection C from the MPF pick solenoid assembly C ...
Page 433: ...Repair information 4 113 8 Disconnect the cable F from the card reader F ...
Page 436: ...4 116 Service Manual 5 Remove the pins D on both sides securing the links C A B D ...
Page 438: ...4 118 Service Manual 9 Lift the operator panel door assembly out of the machine ...
Page 475: ...Repair information 4 155 4 Remove the LVPS cooling fan ...
Page 476: ...4 156 Service Manual Option removals High capacity input tray ...
Page 479: ...Repair information 4 159 3 Remove the HCIT tray cover front A ...
Page 481: ...Repair information 4 161 2 Remove the HCIT cover rear ...
Page 483: ...Repair information 4 163 4 Remove the HCIT cover right A ...
Page 509: ...Repair information 4 189 2 Remove the tray roller catch assembly from the drawer ...
Page 510: ...4 190 Service Manual 550 sheet option tray assembly ...
Page 516: ...4 196 Service Manual 5 Remove the 550 sheet frame assembly ...
Page 531: ...Repair information 4 211 ...
Page 565: ...Repair information 4 245 ...
Page 572: ...4 252 Service Manual ...
Page 574: ...5 2 Service Manual ...
Page 580: ...7 2 Service Manual Assembly 1 Covers X651 X652 5535dn X654 and X656 ...
Page 584: ...7 6 Service Manual Assembly 3 Covers 2 X658 ...
Page 586: ...7 8 Service Manual Assembly 4 Media path and ducts ...
Page 588: ...7 10 Service Manual Assembly 5 Pick arm and media tray assemblies ...
Page 596: ...7 18 Service Manual Assembly 9 Fuser and LVPS card assemblies ...
Page 598: ...7 20 Service Manual Assembly 10 Flatbed scanner ...
Page 600: ...7 22 Service Manual Assembly 11 ADF unit assembly 1 ...
Page 602: ...7 24 Service Manual Assembly 12 ADF covers ...
Page 604: ...7 26 Service Manual Assembly 13 ADF feed and drive 3 11 7 13 5 9 2 10 6 4 12 8 1 ...
Page 606: ...7 28 Service Manual Assembly 14 ADF electronics ...
Page 608: ...7 30 Service Manual Assembly 15 550 Sheet option tray assembly X658 ...
Page 612: ...7 34 Service Manual X654 and X656 Assembly 17 550 Sheet option tray assembly X651 X652 5535dn ...
Page 616: ...7 38 Service Manual Assembly 19 MFP stapler assembly 1 ...
Page 620: ...7 42 Service Manual Assembly 21 MFP stapler assembly 3 4 5 1 2 3 6 6 7 8 9 10 11 ...
Page 622: ...7 44 Service Manual Assembly 22 MFP stapler assembly 4 1 2 ...
Page 624: ...7 46 Service Manual Assembly 23 MFP offset stacker assembly 1 1 ...
Page 628: ...7 50 Service Manual Assembly 25 MFP Offset stacker 3 4 5 1 2 3 6 6 7 8 9 10 11 ...
Page 630: ...7 52 Service Manual Assembly 26 MFP 4 bin mailbox assembly 1 1 ...
Page 632: ...7 54 Service Manual Assembly 27 MFP 4 bin mailbox assembly 2 3 2 4 5 11 8 9 10 7 1 6 ...
Page 636: ...7 58 Service Manual Assembly 29 Envelope feeder 1 ...
Page 642: ...7 64 Service Manual ...
Page 646: ...I 4 Service Manual ...