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34 

30SD, 36SD, 45SD 

 

Rev. Nov2014 

Parts Diagram 

Item #

GXi Part 

Number

Description

1

B00112

Snow

 

tire

 

and

 

rim,

 

SB,

 

SS,

 

includes

 

shoulder

 

bolt

 

and

 

locking

 

nut

2

B01110

Transmission

 

belt,

 

timing

 

belt,

 

SB,

 

SS

3

B01312

Belt

 

guard,

 

SB,

 

SS,

 

plastic,

 

top

 

retaining

 

tab

 

and

 

with

 

hardware

4

B01910

Shift

 

rod

 

assembly,

 

SB,

 

SS,

 

connects

 

between

 

shift

 

handle

 

and

 

transmission

 

linkage

 

on

 

chassis

5

B02010

Auger/Impeller

 

OR

 

Transmission

 

Engage

 

cable,

 

SB,

 

SS,

 

ONE

 

cable

 

per

 

package,

 

includes

 

spring,

 

adjustment

 

tube,

 

jam

 

nut,

 

and

 

attachment

 

rod

6

B02212

Headlight

 

assembly,

 

SB,

 

SS,

 

includes

 

bezel,

 

light

 

housing,

  

bulb,

 

and

 

wires

 

to

 

first

 

2

pin

 

connector

7

B02510

Friction

 

wheel

 

assembly

 

with

 

bearings,

 

SB,

 

SS

8

B02610

Chassis

 

bottom

 

cover,

 

SB,

 

SS,

 

black

 

with

 

hardware

9

B02712

Upper

 

control

 

handle

 

assemlby,

 

SS

 

black

 

and

 

yellow,

 

includes

 

30mm

 

wrapped

 

handle,

 

control

 

panel,

 

control

 

panel

 

cover,

 

assembly

 

hardware,

 

controls

 

label

 

applied,

 

and

 

30",

 

36",

 

and

 

45"

 

labels

 

included

 ‐ 

customer

 

installs

 

model

 

label

 

depending

 

on

 

their

 

model

10

B09112

Left

 

snow

 

blower

 

control

 

handle,

 

SS

 

black,

 

for

 

30mm

 

handlebars,

 

includes

 

rubber

 

grip,

 

and

 

hardware

11

B09212

Right

 

snow

 

blower

 

control

 

handel,

 

SS

 

black,

 

for

 

30mm

 

handlebars,

 

includes

 

rubber

 

grip

 

and

 

hardware

12

B11312

Wheel

 

spacers,

 

SB,

 

SS,

 

sets

 

proper

 

wheel

 

clearance

 

from

 

chassis

13

B03512

Chute

 

direction

 

control

 

handle,

 

SB,

 

SS,

 

includes

 

crank

 

handle,

 

rubber

 

knob,

 

square

 

cable

 

receiver,

 

bearings,

 

and

 

cable

 

adapter

14

B03811

Discharge

 

chute

 

angle

 

lever,

 

left,

 

SB,

 

SS,

 

includes

 

rubber

 

grip,

 

mounting

 

hardware,

 

and

 

cable

 

connection

 

pivot

15

B03911

Transmission

 

speed

 

shift

 

lever,

 

right,

 

SB,

 

SS,

 

includes

 

rubber

 

grip,

 

mounting

 

hardware,

 

and

 

transmissioni

 

shift

 

rod

 

connection

 

pivot

16

B04412

Control

 

handle

 

interlock

 

assembly,

 

SB,

 

SS,

 

includes

 

rod,

 

pivot

 

tab,

 

springs,

 

end

 

connections,

 

and

 

hardware

17

B04511

Outter

 

transmission

 

shaft

 

linkage,

 

SB,

 

SS,

 

black,

 

adapts

 

transmission

 

shift

 

shaft

 

on

 

chassis

 

to

 

transmission

 

control

 

rod

 

on

 

control

 

panel

30, 36, 45 SS Collector Assembly Diagram Key -  Year Model 2012/13

30SD, 36SD, 45SD 

Chassis Assembly Reference 

Item #

GXi Part 

Number

Description

18

B04612

Lower

 

handle

 

bar

 

frame,

 

SS

 

black,

 

30mm

 

lower

 

handle

 

bar

 

with

 

hardware

 

to

 

connect

 

to

 

chassis

19

B04912

Transmission

 

belt

 

idle

 

pulley

 

assembly,

 

SB,

 

SS,

 

includes

 

idle

 

pulley,

 

radiused

 

pivot

 

arm,

 

pivot

 

bushing,

 

tension

 

spring

 

and

 

hardware

20

B05011

Crankshaft

 

pulley

 

assemlby,

 

SB,

 

SS,

 

includes

 

double

v

 

impeller

 

driving

 

pulley,

 

transmission

 

timing

 

belt

 

driving

 

pulley,

 

retaining

 

spacers,

 

key,

 

and

 

hardware

21

B05612

Transmission

 

shift

 

assembly,

 

SB,

 

SS,

 

includes

 

friction

 

wheel

 

shifting

 

shaft,

 

front

 

shaft

 

mount,

 

outer

 

transmission

 

shift

 

linkage,

 

and

 

hardware

22

B09311

Friction

 

wheel

 

aluminum

 

drive

 

disc

 

assemly,

 

SB,

 

SS,

 

includes

 

aluminum

 

timing

 

pulley

 

/

 

drive

 

disc

 

mounted

 

to

 

transmission

 

pivot

 

plate

23

B09412

Snow

 

blower

 

wheel

 

retaining

 

shoulder

 

bolt,

 

Set

 

of

 

2,

 

SB,

 

SS

24

B09711

Intermediate

 

transmission

 

shaft,

 

SB,

 

SS,

 

hex

 

shaft

 

/

 

small

 

driving

 

gear

 

with

 

bearings,

 

snap

 

rings,

 

and

 

hardware

25

B02110

Discharge

 

chute

 

deflector

 

cable,

 

SB,

 

SS,

 

includes

 

spring,

 

spring

 

guides

 

and

 

hardware

26

B01810

Chute

 

direction

 

control

 

cable,

 

SB,

 

SS

27

B00412

Headlight

 

switch

 

and

 

wiring

 

harness,

 

SB,

 

SS,

 

with

 

two

 

pin

 

connectors,

 

includes

 

wire

 

loom

28

B03012

One

 

hole

 

strap

 

with

 

rubber

 

liner,

 

SB,

 

SS,

 

retains

 

chute

 

rotation

 

and

 

deflector

 

cables

 

with

 

mounting

 

bolt

29

B10612

Auger/Impeller

 

and

 

transmission

 

cable

 

guide

 

pulley

 

kit,

 

SB,

 

SS,

 

includes

 

cable

 

guide

 

pulleys

 

and

 

mounting

 

brackets

30

B08012

Chassis

 

assembly

 

hardware

 

kit,

 

SB,

 

SS

31

B11112

Transmission

 

pivot

 

plate

 

tab

 

with

 

hardware,

 

SS,

 

SB

32

B11412

Control

 

panel

 

cover,

 

SS

 

yellow,

 

with

 

hardware

33

B11312

Wheel

 

spacers,

 

SB,

 

SS,

 

sets

 

proper

 

wheel

 

clearance

 

from

 

chassis

30, 36, 45 SS Collector Assembly Diagram Key -  Year Model 2012/13

30,36,45SD

 

30,36,45SD

 

Summary of Contents for 30SD

Page 1: ...xtended greatly by performing frequent lubrications oil changes and regular maintenance To protect your investment perform routine maintenance DO NOT RETURN THIS SNOW BLOWER TO THE STORE Need Help Par...

Page 2: ...this publication can be reproduced or distributed without prior written permission of GXi Outdoor Power LLC Clayton NC 27520 USA DEK Is a registered trademark of The DEK Works or its affiliates and is...

Page 3: ...ectric Start Roll bar seat belt large tires head lights 7 5 gallon fuel tank Dual hydrostatic drive for maneuverability Heavy duty 7 gauge welded steel deck Model 48ZS Model 54ZS Model 62ZS 100 Tow Be...

Page 4: ...shers 20 ft of high pressure hose and 35 ft cord with GFCI protection Sleek and unique high quality stainless steel finish 13 Amps 120V Auto stop shut off system prolongs pump life www gxioutdoorpower...

Page 5: ...31 About the DEK Snow Blower Manual Congratulations on the purchase of your new DEK commercial snow blower We at GXi Outdoor Power are confident that this snow blower will provide excellent performan...

Page 6: ...s other people or property Potential misfortunate incidents can be prevented Safety Information and Warnings Snow Blower Inspection For your safety inspect the snow blower before each use Before you b...

Page 7: ...ine DANGER GASOLINE IS HIGHLY FLAMMABLE AND EXPLOSIVE Do not add fuel while the engine is running or is hot Keep open flames sparks and heat away from the fuel and store fuel in containers specificall...

Page 8: ...ng and operating the snow blower 13 If machine starts to vibrate or function abnormally stop the engine immediately and check for cause Vibration is generally a warning of trouble 14 Keep hands and fe...

Page 9: ...turning within five 5 seconds of releasing the impeller control lever If you are making any belt adjustments whatsoever for your safety and the safety of others around you you must ensure the belts ar...

Page 10: ...are located on your snow blower to warn you of potential hazards and provide you with important safety information If these decals become difficult to read or are missing from the snow blower please...

Page 11: ...bs Engine Start 120V ElectricStartand recoil 120VElectricStartand Recoil 120VElectric StartandRecoil SpeedControl 6fwd 2rev 6 fwd 2rev 6fwd 2rev DeckType All Steel All Steel All Steel Discharge distan...

Page 12: ...ction Headlight Switch Transmission Speed Control Primer Do NOT Over Prime Serial Stamped on Engine Impeller Collector Throughout this manual instructions are given on the operation of your DEK snow b...

Page 13: ...o email us at customerservice gxioutdoorpower com Fax 919 550 3277 If emailing please scan in your proof of purchase Please refer to pages 26 30 for a detailed parts listing and description This will...

Page 14: ...ble end onto the crank section See next page for specific instructions regarding this assembly Need Help With Assembly 1 919 550 3259 Step 2 Directional Discharge Chute 1 Fit the black plastic round s...

Page 15: ...tion with the cable chute rotator The end of the center section is square and requires proper alignment in order to correctly connect to the machine 4 Press the cable toward the chute rotator screw Th...

Page 16: ...for shipping 2 Remove from hardware bag and install skid shoes using the provided fasteners 3 Insert the fasteners so the flat head of the carriage bolt is toward the inside of the main housing CAUTIO...

Page 17: ...ey at the rear of the chassis 2 Attach the cable to the threaded end under the drive control handle The cable adjustment tube with Z rod may need to be attached to the bottom of the handle 3 Screw clo...

Page 18: ...ks and heat away from the fuel and store fuel in containers specifically designed for that purpose ADD FUEL OUTDOORS ONLY IF THE FUEL IS SPILLED DO NOT START THE ENGINE Manually push the snow blower a...

Page 19: ...he electric start outlet 2 Make sure the safety key is fully inserted in order for the engine to start Remove the key when the snow blower is not in use 3 Firmly push the primer to force the fuel dire...

Page 20: ...ted to achieve this design specification To Stop Engine To stop the engine pull the safety key up until the engine and augers impeller stops running For safety it is recommended that you remove the ke...

Page 21: ...fee hand can then rotate the discharge chute or adjust the discharge deflector angle In order to stop the impeller collector assembly and the transmission system BOTH handles must be released The impe...

Page 22: ...ing Never use your hands to clean a clogged chute or opening Clean Out Tool Release both wheel and impeller drives Stop the engine by removing the safety key Wait for all moving parts to stop Use clea...

Page 23: ...ntinually engage and dis engage the drive system if the engine begins to slow under heavy loads When operating the snow blower in dense wet snow or deep snowfalls select a slower forward speed Also on...

Page 24: ...and ice pools in the bottom after the drain hole and continues to build up ice around the components The drain hole is located at the lowest point on the back of the impeller housing Run the auger imp...

Page 25: ...e to prevent inadvertent starting If you are performing adjustments or maintenance after operating the snow blower allow the unit to cool and Check Oil Level CHECK ENGINE OIL BEFORE EACH USE Add oil a...

Page 26: ...gine Spark Plug Inspect 20 30 hrs Fuel System Check X Hardware Check for proper tightness X X X X X Snow Blower Main Frame Remove debris from under belt cover Annually Safety Interlock System Check Op...

Page 27: ...ller handle tighter 3 Adjust the bolt and cable to the necessary adjustments Additional setup procedures can be found in the impeller belt replacement instructions Adjusting Shift Rod The shift rod wi...

Page 28: ...of a second person Remove all fuel from fuel tank if possible by Turn fuel valve off Remove fuel hose from fuel valve Install short piece of fuel hose to valve Turn fuel valve on and drain into gasoli...

Page 29: ...ould ONLY be removed from the engine pulley Follow procedure for replacement of impeller belts for this item 4 Put snow blower into the vertical service position standing on the front of the collector...

Page 30: ...socket ratchet See diagram in Inspection and Replacement of Transmission Drive Belt 5 Using a piece of rope or strap tie the impeller collector engagement handle into the engaged position This will p...

Page 31: ...emove the bolt and nut in the hexagonal shaft carrying the friction wheel 3 With the bolt and locking nut removed the shaft can be removed with the rubber friction wheel assembly 4 Replace the frictio...

Page 32: ...readed metal tube and tighten the lower jam nut against the threaded metal tube Using pliers and 8mm wrench 7 Adjust the threaded metal tube to achieve the correct clearance between the friction wheel...

Page 33: ...hine in a clean and dry environment Always remove the safety key and ground the spark plug to the engine Always run the snow blower before storage to clear up snow to prevent freeze up Check all parts...

Page 34: ...m for parts Shaft is not turning 1 Shear Pins holding the augers may have sheared 2 Check the gearbox If the pins sheared replace them as needed after applying lubricant into the shaft Call GXi Parts...

Page 35: ...assembly page 26 Cannot move snow blower when the engine is off 1 Transmission handle is pressed into the engaged position 2 Transmission cable out of adjustment too tight 1 Release transmission handl...

Page 36: ...rdware brake spring with spring mount and pivot bushing 9 B05112 Auger Impeller pulley SB SS double V with key and mounting hardware loctite recommended not included 10 B06511 Impeller SB SS welded 3...

Page 37: ...spring with spring m ount and pivot bushing 9 B05112 Auger Im peller pulley SB SS double V with key and m ounting hardware loctite recom m ended not included 10 B06511 Im peller SB SS welded 3 blade...

Page 38: ...spring with spring m ount and pivot bushing 9 B05112 Auger Im peller pulley SB SS double V with key and m ounting hardware loctite recom m ended not included 10 B06511 Im peller SB SS welded 3 blade...

Page 39: ...dhardw are 17 B04511 O uttertransm issionshaftlinkage SB SS black adaptstransm issionshiftshaftonchassisto transm issioncontrolrodoncontrolpanel 30 36 45SSCollectorAssem blyDiagramKey YearM odel2012 1...

Page 40: ...0SB E08010 Carburetor Assembly for 420cc Snow blower Engine Models 36SB 36SD 45SB 45SD E08110 Snow blower Safety Key Models 30SB 30SD 36SB 36SD 45SB 45SD E08210 Fuel Tank Lid Models 30SB 30SD 36SB 36S...

Page 41: ...ollowing steps First contact the manager of the service center involved normally this will resolve the problem However if you should require further assistance write or call the GXi Parts and Service...

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