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30 

30SD, 36SD, 45SD 

 

Rev. Nov2014 

Troubleshooting 

Problem Possible 

Causes  Solution 

Snow blower will not 
move forward or reverse 

1.  Transmission cable out of 

adjustment (too loose) or 
damaged. 

2.  Friction wheel rubber worn 

 

1.  Readjust transmission cable 

If damaged, replace and readjust (page 27) 
 

2.  Replace friction wheel assembly (page 26) 

 

Cannot move snow 
blower when the engine is 
off 

1.  Transmission handle is pressed 

into the engaged position 

2.  Transmission cable out of 

adjustment (too tight) 

 

1.  Release transmission handle 

 

2.  Readjust transmission cable (page 27) 

 

Engine is overheating 

1.  Dirt in the fuel line 
2.  Dirty air filter 
3.  Low engine oil 
4. Fouled 

spark 

plug 

5.  Misuse of the snow blower 

 

1.  Replace fuel filter and flush tank 
2.  Clean or replace the air filter 
3. Add 

engine 

oil 

4.  Replace spark plug 
5.  Walk the snow blower slowly 

 

Summary of Contents for 30SD

Page 1: ...xtended greatly by performing frequent lubrications oil changes and regular maintenance To protect your investment perform routine maintenance DO NOT RETURN THIS SNOW BLOWER TO THE STORE Need Help Par...

Page 2: ...this publication can be reproduced or distributed without prior written permission of GXi Outdoor Power LLC Clayton NC 27520 USA DEK Is a registered trademark of The DEK Works or its affiliates and is...

Page 3: ...ectric Start Roll bar seat belt large tires head lights 7 5 gallon fuel tank Dual hydrostatic drive for maneuverability Heavy duty 7 gauge welded steel deck Model 48ZS Model 54ZS Model 62ZS 100 Tow Be...

Page 4: ...shers 20 ft of high pressure hose and 35 ft cord with GFCI protection Sleek and unique high quality stainless steel finish 13 Amps 120V Auto stop shut off system prolongs pump life www gxioutdoorpower...

Page 5: ...31 About the DEK Snow Blower Manual Congratulations on the purchase of your new DEK commercial snow blower We at GXi Outdoor Power are confident that this snow blower will provide excellent performan...

Page 6: ...s other people or property Potential misfortunate incidents can be prevented Safety Information and Warnings Snow Blower Inspection For your safety inspect the snow blower before each use Before you b...

Page 7: ...ine DANGER GASOLINE IS HIGHLY FLAMMABLE AND EXPLOSIVE Do not add fuel while the engine is running or is hot Keep open flames sparks and heat away from the fuel and store fuel in containers specificall...

Page 8: ...ng and operating the snow blower 13 If machine starts to vibrate or function abnormally stop the engine immediately and check for cause Vibration is generally a warning of trouble 14 Keep hands and fe...

Page 9: ...turning within five 5 seconds of releasing the impeller control lever If you are making any belt adjustments whatsoever for your safety and the safety of others around you you must ensure the belts ar...

Page 10: ...are located on your snow blower to warn you of potential hazards and provide you with important safety information If these decals become difficult to read or are missing from the snow blower please...

Page 11: ...bs Engine Start 120V ElectricStartand recoil 120VElectricStartand Recoil 120VElectric StartandRecoil SpeedControl 6fwd 2rev 6 fwd 2rev 6fwd 2rev DeckType All Steel All Steel All Steel Discharge distan...

Page 12: ...ction Headlight Switch Transmission Speed Control Primer Do NOT Over Prime Serial Stamped on Engine Impeller Collector Throughout this manual instructions are given on the operation of your DEK snow b...

Page 13: ...o email us at customerservice gxioutdoorpower com Fax 919 550 3277 If emailing please scan in your proof of purchase Please refer to pages 26 30 for a detailed parts listing and description This will...

Page 14: ...ble end onto the crank section See next page for specific instructions regarding this assembly Need Help With Assembly 1 919 550 3259 Step 2 Directional Discharge Chute 1 Fit the black plastic round s...

Page 15: ...tion with the cable chute rotator The end of the center section is square and requires proper alignment in order to correctly connect to the machine 4 Press the cable toward the chute rotator screw Th...

Page 16: ...for shipping 2 Remove from hardware bag and install skid shoes using the provided fasteners 3 Insert the fasteners so the flat head of the carriage bolt is toward the inside of the main housing CAUTIO...

Page 17: ...ey at the rear of the chassis 2 Attach the cable to the threaded end under the drive control handle The cable adjustment tube with Z rod may need to be attached to the bottom of the handle 3 Screw clo...

Page 18: ...ks and heat away from the fuel and store fuel in containers specifically designed for that purpose ADD FUEL OUTDOORS ONLY IF THE FUEL IS SPILLED DO NOT START THE ENGINE Manually push the snow blower a...

Page 19: ...he electric start outlet 2 Make sure the safety key is fully inserted in order for the engine to start Remove the key when the snow blower is not in use 3 Firmly push the primer to force the fuel dire...

Page 20: ...ted to achieve this design specification To Stop Engine To stop the engine pull the safety key up until the engine and augers impeller stops running For safety it is recommended that you remove the ke...

Page 21: ...fee hand can then rotate the discharge chute or adjust the discharge deflector angle In order to stop the impeller collector assembly and the transmission system BOTH handles must be released The impe...

Page 22: ...ing Never use your hands to clean a clogged chute or opening Clean Out Tool Release both wheel and impeller drives Stop the engine by removing the safety key Wait for all moving parts to stop Use clea...

Page 23: ...ntinually engage and dis engage the drive system if the engine begins to slow under heavy loads When operating the snow blower in dense wet snow or deep snowfalls select a slower forward speed Also on...

Page 24: ...and ice pools in the bottom after the drain hole and continues to build up ice around the components The drain hole is located at the lowest point on the back of the impeller housing Run the auger imp...

Page 25: ...e to prevent inadvertent starting If you are performing adjustments or maintenance after operating the snow blower allow the unit to cool and Check Oil Level CHECK ENGINE OIL BEFORE EACH USE Add oil a...

Page 26: ...gine Spark Plug Inspect 20 30 hrs Fuel System Check X Hardware Check for proper tightness X X X X X Snow Blower Main Frame Remove debris from under belt cover Annually Safety Interlock System Check Op...

Page 27: ...ller handle tighter 3 Adjust the bolt and cable to the necessary adjustments Additional setup procedures can be found in the impeller belt replacement instructions Adjusting Shift Rod The shift rod wi...

Page 28: ...of a second person Remove all fuel from fuel tank if possible by Turn fuel valve off Remove fuel hose from fuel valve Install short piece of fuel hose to valve Turn fuel valve on and drain into gasoli...

Page 29: ...ould ONLY be removed from the engine pulley Follow procedure for replacement of impeller belts for this item 4 Put snow blower into the vertical service position standing on the front of the collector...

Page 30: ...socket ratchet See diagram in Inspection and Replacement of Transmission Drive Belt 5 Using a piece of rope or strap tie the impeller collector engagement handle into the engaged position This will p...

Page 31: ...emove the bolt and nut in the hexagonal shaft carrying the friction wheel 3 With the bolt and locking nut removed the shaft can be removed with the rubber friction wheel assembly 4 Replace the frictio...

Page 32: ...readed metal tube and tighten the lower jam nut against the threaded metal tube Using pliers and 8mm wrench 7 Adjust the threaded metal tube to achieve the correct clearance between the friction wheel...

Page 33: ...hine in a clean and dry environment Always remove the safety key and ground the spark plug to the engine Always run the snow blower before storage to clear up snow to prevent freeze up Check all parts...

Page 34: ...m for parts Shaft is not turning 1 Shear Pins holding the augers may have sheared 2 Check the gearbox If the pins sheared replace them as needed after applying lubricant into the shaft Call GXi Parts...

Page 35: ...assembly page 26 Cannot move snow blower when the engine is off 1 Transmission handle is pressed into the engaged position 2 Transmission cable out of adjustment too tight 1 Release transmission handl...

Page 36: ...rdware brake spring with spring mount and pivot bushing 9 B05112 Auger Impeller pulley SB SS double V with key and mounting hardware loctite recommended not included 10 B06511 Impeller SB SS welded 3...

Page 37: ...spring with spring m ount and pivot bushing 9 B05112 Auger Im peller pulley SB SS double V with key and m ounting hardware loctite recom m ended not included 10 B06511 Im peller SB SS welded 3 blade...

Page 38: ...spring with spring m ount and pivot bushing 9 B05112 Auger Im peller pulley SB SS double V with key and m ounting hardware loctite recom m ended not included 10 B06511 Im peller SB SS welded 3 blade...

Page 39: ...dhardw are 17 B04511 O uttertransm issionshaftlinkage SB SS black adaptstransm issionshiftshaftonchassisto transm issioncontrolrodoncontrolpanel 30 36 45SSCollectorAssem blyDiagramKey YearM odel2012 1...

Page 40: ...0SB E08010 Carburetor Assembly for 420cc Snow blower Engine Models 36SB 36SD 45SB 45SD E08110 Snow blower Safety Key Models 30SB 30SD 36SB 36SD 45SB 45SD E08210 Fuel Tank Lid Models 30SB 30SD 36SB 36S...

Page 41: ...ollowing steps First contact the manager of the service center involved normally this will resolve the problem However if you should require further assistance write or call the GXi Parts and Service...

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