deconta green dec G 100 Original Instruction Manual Download Page 1

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Original instruction manual

Negative Pressure Units

green dec

G 50 / G 55

G 100

G 200

G 300

G 400

G 500

deconta

GmbH - Im Geer 20 - 46419 Isselburg

Summary of Contents for green dec G 100

Page 1: ...Original instruction manual Negative Pressure Units green dec G 50 G 55 G 100 G 200 G 300 G 400 G 500 deconta GmbH Im Geer 20 46419 Isselburg ...

Page 2: ... Unit description 15 5 2 Control SE 16 5 3 Control SRE 16 5 4 Control SRE connect 17 6 Assembly instruction 18 7 Initial operation 19 7 1 Control SE 19 7 1 1 Room pressurisation 19 7 2 Control SRE 20 7 2 1 Set display language 21 7 2 2 Language table 22 7 2 3 Manual mode 25 7 2 4 Automatic operation negative pressure 26 7 2 5 Automatic operation volume flow 28 7 2 6 Changing operation mode 30 7 2 ...

Page 3: ...Alarms 47 7 3 13 Turn off the device 49 8 Maintenance 50 8 1 Information on filter change 50 8 1 1 Control SE 50 8 1 2 Control SRE 51 8 1 3 Control SRE connect 52 8 2 Filter change 53 9 Possible disturbances and their elimination 57 10 Options special versions 58 10 1 Double filtration 58 11 Sound level measurement 59 12 Declaration of Conformity 60 ...

Page 4: ...losive atmospheres Maintenance including removal and replacement of the filters should only be carried out authorized personnel wearing appropriate protective clothing For all repair and maintenance work the unit must be completely disconnected from the power supply The safety and protective equipment must be in perfect working order Safety instructions affixed to the device are to be left in read...

Page 5: ... air The device is not suitable for filtering flammable gases or dusts The user must comply with the specified operating parameters of this manual The device may only be used according to its intended use Any further use beyond this is not intended The user is liable for any damages or injuries of any kind whatsoever ATTENTION The device was only tested with original deconta HEPA filters H13 and o...

Page 6: ...qualified electrician CAUTION Damage due to unsuitable mains voltage The device can be damaged if it is connected to an unsuitable mains voltage Check whether the voltage indicated on the rating plate matches the local mains voltage WARNING Hazardous materials The following materials must not be filtered Hot materials glowing cigarettes hot ash etc Combustible explosive aggressive materials and du...

Page 7: ...ly documented following delivery by the supplier Please note any damages on the consignment note 2 2 Transport Only transport the device in a clean decontaminated condition For lifting above obstacles carry handles are located on the device 2 3 Storage Store the unit in a decontaminated condition To avoid damage the device should only be stored in a clean dry inaccessible rooms intended for unauth...

Page 8: ...ements have been made Negative Pressure Unit Instruction manual Transport lid Plug Packaging Return after the end of the rental period For the protection of our customers and in the sense of dangerous goods transport regulations we must insist on the following conditions of return As listed above Thoroughly cleaned ready for use Free from any adhesive residues Without residual fiber bonding agent ...

Page 9: ...ction class I Type of protection IP 54 Filter system 2 stage pre filter EU HEPA filter acc to EN 1822 class H13 4 2 Performance data G 100 110 V 230 V Air performance free blowing max 2000 m h 2300 m h deconta H13 or H14 filter max 1500 m h 1800 m h pre and intermediate filter EU3 EU4 max 1350 m h 1650 m h Power connection 100 120 V 230 V Power consumption 4 A 2 5 A Motor power 0 345 kW 0 5 kW Pow...

Page 10: ...pe of protection IP 54 Filter system 3 stage pre filter EU 3 intermediate filter EU4 HEPA filter acc to EN 1822 class H13 or H14 4 4 Performance data G 300 110 V 230 V Air performance free blowing max 7400 m h 8000 m h deconta H13 or H14 filter max 5150 m h 5700 m h pre and intermediate filter EU3 EU4 max 4000 m h 5150 m h Power connection 100 120 V 230 V Power consumption 15 A 8 A Motor power 4x ...

Page 11: ...s I Type of protection IP 54 Filter system 3 stage pre filter EU 3 intermediate filter EU4 HEPA filter acc to EN 1822 class H13 or H14 4 6 Performance data G 500 Air performance free blowing max 15400 m h deconta H13 or H14 filter max 13400 m h pre and intermediate filter EU3 EU4 max 12800 m h Power connection 400 V Power consumption 5 A Motor power 5 7 kW Power cable type 16A CEE CEE add on devic...

Page 12: ...0 G 500 Fan unit Filter unit FG 500 Hose connection exhaust air option 300 450 450 450 450 Hose connection suction option option option option 2x 450 option Length in mm 525 770 970 1150 1200 1180 715 Width in mm 390 410 410 720 720 785 720 Height in mm 390 410 840 840 1150 955 1150 Weight incl filter in kg 18 8 19 27 5 55 79 105 148 63 ...

Page 13: ...me 47 mm wide Filter medium Glas fibre Synthetic Degree of separation Am 85 90 Nominal volume flow 5400m h m 5400m h m Nominal flow velocity at nominal volume 1 5 m s 1 5 m s Initial pressure drop 30 Pa 42 Pa Recommended final pressure drop 450 Pa 250 Pa Temperature humidity 100 C 100 RH relative humidity 100 C 100 RH relative humidity Filter dimensions in mm G 50 G 55 G 100 G 200 G 300 G 400 G 50...

Page 14: ...ing compound Polyurethane Seal Polyurethane Filter class H13 or H 14 acc to EN 1822 Temperature humidity 70 C 100 RH relative humidity Filter dimensions in mm G 50 G 55 G 100 G 200 G 300 G 400 G 500 284 x 284 x 150 305 x 305 x 150 305 x 305 x 292 305 x 610 x 292 610 x 610 x 292 610 x 910 x 292 610 x 910 x 292 Grip protection Double sided ...

Page 15: ...nate housing Light and sturdy housing Threefold sealed HEPA filter HEPA filter acc to EN 1822 class H13 or H14 Easy very low emission filter change in 3 minutes Filter change is indicated optically via a manometer only for SE Stainless steel and powder coated housing Stepless power control 0 100 Automatic soft start even after power failure All operating control and functional elements are shock p...

Page 16: ...ured between the contaminated area and a reference point adjoining rooms to be defined and is kept at the set point by continuous speed control of the electric fan The volumetric flow is measured in the unit and is kept at the set point by continuous speed control of the electric fan Manual control is also possible The fan power is set using the and keys In manual operation the machine does not re...

Page 17: ...e and or the volume flow The negative pressure is measured between the black area and a reference point to be defined adjacent rooms and kept at the setpoint value by continuous speed control of the electric fan The volume flow is measured in the device and kept at the setpoint value by continuous speed control of the electric fan A manual control is also possible A filter sensor monitors the part...

Page 18: ... contaminated area overpressure technology prevents the penetration of contaminated ambient air into the housing Since the devices are contaminated from the outside and therefore have to be cleaned after completion of the rehabilitation a use in the contaminated area should absolutely be avoided Integrate the device to the partition wall clean contaminated area Insert approx 100 mm into the contam...

Page 19: ...nit is supplied with a manual speed controller Connect the power supply Operate the controller 7 1 1 Room pressurisation Set the required negative pressure at the air intake or at the manual speed controller negative pressure too high open air supply or decrease speed controller negative pressure too low close air supply or increase speed controller ...

Page 20: ...tion with the PE hose 8 x 1 Determine the measuring point in the clean area adjoining rooms and connect to the atmosphere connection with PE hose 8 x 1 Establish power connection the following is displayed for approx 30 seconds After the initialization the device is ready for operation The last saved settings are automatically set connection atmosphäre connection negative pressure ...

Page 21: ...Instruction Manual Negative Pressure Unit green dec Version 1 Page 21 7 2 1 Set display language Tap on the speech bubble button to see the display for setting the display language language setting ...

Page 22: ...uell Manuel max Pa max Pa max Pa Max 90 Secs max 90 Sek max 90 Sek min Pa min Pa min Pa min filter is missing in Pa min Filter fehlt in Pa min filtre manquant en Pa Minute Minute minute Month Monat mois Zero Nullpunkt point zero Pascal Pascal Pascal Reference value Referenzwert valeur de référence Second Sekunde seconde set Set Set Standby Stand by Stand by Dust sensor Staubsensor Capteur de pouss...

Page 23: ...Pa min manca filtro in Pa mín Pa falta filtro Minute minunto Minuto Month mese Mes Zero punto zero Punto cero Pascal pascal Pascal Reference value valore di riferimento Valor referencia Second secondo Segundo set set Set Standby stand by Stand by Dust sensor sensore polvere Sensor polvo Hour ora Horas Day giorno Día Volume volume Volume Volume flow flusso del volume Caudal volumétrico Time tempo T...

Page 24: ...圧力 min Pa min filter is missing in Pa 最小圧力フィルター装着忘れ min filter ontbreekt in Pa Minute 分 Minuut Month 月 Maand Zero ゼロ点 Nulpunt Pascal パスカル Pascal Reference value 基準値 Referentiewaarde Second 秒 Seconde set 設定 Set Standby スタンドバイ Stand by Dust sensor 粉塵センサー Stofsensor Hour 時 Uur Day 日 Dag Volume 容量 Volume Volume flow 風量 Volume stroom Time 時間 Tijd Back 戻る Terug target 希望設定値 Doel actual 現在計測値 Huidig ala...

Page 25: ...splay shows the performance value in the measured negative pressure in Pa the volume flow in m h and cfm and the absolute pressure after the filters in Pa After approx 30 seconds without input the display switches to screen saver mode The setpoint target and the actual value actual of the fan power in as well as the filter occupancy are displayed here The screen saver mode can be terminated by tap...

Page 26: ...f the fan is automatically adjusted meaning the fan runs automatically up or down The display shows the performance value in the measured negative pressure in Pa the volume flow in m h and cfm and the absolute pressure after the filters in Pa After approx 30 seconds without input the display switches to screen saver mode The setpoint target and the actual value actual for the negative pressure as ...

Page 27: ... Unit green dec Version 1 Page 27 If the negative pressure unit does not reach the specified setpoint the following error message is displayed after the delay time set in the setup menu Alarm Set point after and an acoustic signal sounds ...

Page 28: ...the fan is automatically adjusted meaning the fan runs automatically up or down The display shows the performance value in the measured negative pressure in Pa the volume flow in m h and cfm and the absolute pressure after the filters in Pa After approx 30 seconds without input the display switches to the screen saver mode The set point target and the actual value actual for the volume flow as wel...

Page 29: ... Unit green dec Version 1 Page 29 If the negative pressure unit does not reach the specified setpoint the following error message is displayed after the delay time set in the setup menu Alarm Set point after and an acoustic signal sounds ...

Page 30: ...he negative pressure unit can be changed The unit is in manual operation Switch to automatic mode by tapping the Set button The display changes to the selection of the automatic mode By tapping on the lower Set button you can switch between the operating modes Automatic operating negative pressure pascal and Automatic operating volume flow volume settings ...

Page 31: ...s a stand by device replacement device If this function is activated the device switches itself on automatically if the negative pressure falls below a predefined negative pressure for example if the used negative pressure unit fails The stand by mode is activated in the settings menu by tapping the Standby button When activated the button is shown in green The device switches on when the negative...

Page 32: ...c Version 1 Page 32 The stand by mode is shown in the display as follows If the device detects a too low negative pressure the elapsing delay time is shown on the display After the expiration the device switches on automatically with its preset values ...

Page 33: ...xceeded in the exhaust air Check the HEPA filter for correct installation or damage The warning must be acknowledged by tapping the Ok button Wait a few minutes for the filter sensor to regain sufficient data During this time the filter sensor lights alternately yellow and red If the particle concentration decreases the display of the filter sensor changes to green Display filter sensor message fi...

Page 34: ...h the speaker symbol the acoustic signal can be switched on or off By tapping the button with the clock symbol time date a display with further settings is shown The following settings are possible Date Time In addition the operating hours of the fan M1 h and the whole unit Power h are displayed time date acoustic signal ...

Page 35: ...he message filter change and an acoustic signal sounds After the change the warning must be acknowledged by tapping the OK button The Negative Pressure Unit detects whether a HEPA filter is installed If this is not the case a warning message HEPA filter appears and an acoustic signal sounds After installing a filter the warning must be acknowledged by tapping the OK button Filter occupancy ...

Page 36: ...reland Israel Italy Japan Jersey Kazakhstan Kuwait Kyrgyzstan Laos Latvia Liechtenstein Lithuania Luxembourg Macau Macedonia Malaysia Malta Martinique Moldova Mongolia Montenegro Nepal Netherlands Netherlands Antilles New Zealand Nigeria Norway Pakistan Palestine Panama Papua New Guinea Philippines Poland Portugal Puerto Rico Qatar Romania Russia Saint Eustatius and Saba Saint Martin French part S...

Page 37: ...s the tab Sign Up and enter your e mail address and desired password The password must be at least 8 characters long and must meet 3 of the following 4 criteria At least 1 number At least 1 capital letter At least 1 lowercase letter At least 1 special character After successful registration this page appears Now you can allocate any number of devices to the user account ...

Page 38: ...sure Unit green dec Version 1 Page 38 7 3 2 Add the device to your user account Turn on your device Press the button Menu Press the button Service Press the button deconta connect The page with a QR code and below a key are displayed ...

Page 39: ... green dec Version 1 Page 39 Log in with your e mail address and with your password on the connect page Press the menu icon and then choose Devices Press the button SCAN QR CODE our recommendation or alternatively press the button SOFTWARE KEY ...

Page 40: ... button SUBMIT changes to green In order to add the device press this button Now the device is registered in your user account Alternative registration via the button SOFTWARE KEY Enter the key that appears on the device below the QR code in the field provided Then press the green button SUBMIT DEVICE KEY and the device is registered in your user account ...

Page 41: ...clean area adjoining rooms and connect to the atmosphere connection with PE hose 8 x 1 The controller can be used in 2 different modes 7 3 3 Manual mode In manual operation the and keys are used to set the fan power The display shows the performance value in the measured negative pressure in the contaminated area in Pa the volume flow in m h and the absolute pressure in Pa after the filters connec...

Page 42: ...mode settings The following parameters can be set minimum negative pressure in day mode minimum negative pressure in night mode minimum volume flow in m h maximum negative pressure The automatic mode is started by pressing the button Start automatic By comparing the entered setpoint with the permanently measured actual value the speed of the fan is automatically adjusted this means the fan automat...

Page 43: ...nd by mode A negative pressure unit with SRE connect can be operated as a stand by device replacement device If this function is activated the device switches itself on automatically if a predefined negative pressure falls below the minimal negative pressure for example if the used negative pressure unit fails The stand by mode is switched on in the menu by pressing the button stand by In the fiel...

Page 44: ...ctual current in A Middle down displays the actual power in kW Right displays the watt hours and below the total consumption in KWh 7 3 8 Dust sensor A filter sensor monitors the particle concentration in the exhaust air The functions and condition of the filter sensors are shown in the display The measured values of the filter sensors can be displayed graphically via the button Record ...

Page 45: ...it green dec Version 1 Page 45 7 3 9 Service deconta connect Allocate the device to a connect account see point 7 3 2 Maintenance Settings in this menu can only be made by qualified deconta service partners Software packages See point 7 3 10 ...

Page 46: ...ght settings Data sent to the connect user account are displayed there in the set time zone default UTC 0 coordinated world time By pressing the yellow button Reset factory settings the red button Reset factory settings is activated By pressing on this red button all settings are reset to factory settings 7 3 10 Software packages Display of the booked options and the expiration date of the license...

Page 47: ...tion 7 3 12 Alarms Alarms are visually displayed via a flashing icon on the main screen At the same time an acoustic signal sounds There are 3 different icons green tick there is no alarm message yellow bell there was an alarm but this is no longer and has not yet been acknowledged red bell there is an acute alarm message ...

Page 48: ...tive pressure The set nominal value for the minimum negative pressure could not be reached Volume flow The set nominal value for the minimum volume flow could not be reached High dust load Message filter sensor for many particles within a short period of time Low dust load Message filter sensor for a few particles over a longer period Filter pressure with the buttons and the alarm value for the fi...

Page 49: ...sors Please note when the sensors are switched off the particle concentration in the exhaust air is not monitored 7 3 13 Turn off the device To switch off the device press on the red button OFF In order to avoid an accidental switch off the process must be confirmed again The device shuts down and the power plug can be unplugged ...

Page 50: ... request Devices with SRE connect control should be checked and calibrated once a year by the deconta service 8 1 Information on filter change The frequency of the filter change depends on the degree of contamination of the filters With increasing filter occupancy fouling of the filters the air flow decreases For filter monitoring during operation a manometer is installed on the device in case of ...

Page 51: ...The following table shows the display values for a recommended filter change If the display reaches this value please replace first or intermediate filter first If the display value drops by 100 Pascal or more the unit can continue to operate If the value drops by less than 100 pascals the HEPA filter must be renewed Device Recommended filter change at 110 V 230 V G 100 approx 700 Pascal approx 10...

Page 52: ...termediate filter If the display value drops by 100 Pascal or more the device can continue operating If the value falls below 100 Pascal the HEPA filter must be renewed 8 1 3 Control SRE connect For filter monitoring the filter pressure is shown in the display of the controller If the display reaches the red area please replace first or intermediate filter first If the display value drops by 100 P...

Page 53: ...rving all relevant safety precautions Change the filter only when the unit is switched off Use only approved filters Do not use residual fiber bonding agent on the unit Unscrew the tension lock and remove the hose connection flange transport lid Remove the pre and intermediate filters and dispose them tension lock hose connection flange transport lid ...

Page 54: ...Instruction Manual Negative Pressure Unit green dec Version 1 Page 54 Unscrew hexagon socket screws using the supplied hex wrench Remove the housing frame Remove HEPA filter and dispose it hex wrench ...

Page 55: ...guaranteed if this is not observed This may result in the risk of hazardous substances being released into the environment due to a filter overload leakage filter crack in an unintentional and uncontrolled manner Tested deconta HEPA filter Device HEPA filter H13 Article No HEPA filter H14 Article No G 50 AU1499 G 55 AU3663 AU3664 G 100 AU2093 AU3723 AU1888 G 200 AU1052 AU3722 AU3496 G 300 AU619 AU...

Page 56: ...e Insert the new HEPA filter in the centre Insert the housing frame and hexagon socket screws tighten the screws evenly Insert the pre and intermediate filter Mount the hose connection flange Important Treat the HEPA filter carefully as damage can drastically reduce the effectiveness of the filtration ...

Page 57: ...gative pressure too low Pre intermediate or HEPA filter contaminated Change the filter as described in 8 2 Unit does not work Power source out of order Get the power source checked and repaired by a qualified technician Unit does not work Defective components on the negative pressure unit Have the unit repaired by deconta or a workshop authorized by deconta ...

Page 58: ...nsions and the weight change The changed technical data can be taken from the following tables G 200 Air performance free blowing max 4500 m h 2 x deconta HEPA filter H13 or H14 max 3200 m h Pre filter and intermediate filter EU3 EU4 max 2800 m h Length with SNAP mounting housing 1450 mm Length with extended housing version 1440 mm G 300 Air performance free blowing max 8000 m h 2 x deconta HEPA f...

Page 59: ...2 D3 D4 D5 G 50 55 62 59 57 55 53 67 62 59 56 54 64 60 58 55 51 64 60 58 55 51 G 100 69 65 61 59 56 71 67 63 60 58 65 60 58 56 55 65 60 58 56 55 G 200 75 73 67 64 63 75 69 64 61 60 68 65 63 62 59 68 65 63 62 59 G 300 80 75 73 69 67 80 73 69 69 67 71 68 65 63 62 71 68 65 63 62 G 400 G 500 By attaching a silencer the sound level can be reduced in consideration of power losses value in dB A ...

Page 60: ...n body EN 50274 2002 AC 2009 Low voltage switchgear and control gear assemblies Protection against electric shock Protection against accidental direct contact with dangerous active parts EN 50274 2002 Low voltage switchgear and control gear assemblies Protection against electric shock Protection against accidental direct contact with dangerous active parts EN 60204 1 2006 A1 2009 Safety of machine...

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