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3KP78 - 1.1

3000PLUS 

WITH 

5D78 I

NSTRUCTION 

M

ANUAL V

. SB.3

T

HE

3000PLUS P

ANEL

M

ETER

Incorporating Daytronic’s 

5D Series Signal Condition-

er Modules

, the 3000PLUS Panel Meter is a field-scal-

able indicator featuring operator-programmable signal
processing and PC/PLC communications.  With a
durable front panel and secure screw terminals for all
power and I/O connections, this mechanically and elec-
trically rugged instrument is ideal for pump, motor,
hydraulic, and other high-noise monitoring applications.

Accepting the fully conditioned output of any standard
plug-in 5D module*, the 3000PLUS maintains signal
integrity to deliver accurately scaled analog output,
while sampling all data at 16-bit resolution. The data dis-
play provides selectable digital filtering for even greater
readout stability.

The operator can easily select any of three separate
output channels for display, as explained in Section 1.D:

the meter’s standard ±5-VDC scaled output
(

Channel 1

), representing measured engineering

units (after calibration)

the “auxiliary” DAC output (

Channel 2

), which

serves to monitor and process Channel 1, and to
generate Channel 3 

the “scaled voltage” output (

Channel 3

), which is

continuously proportional to the reading of the auxil-
iary output (Channel 2).  Channel 3 may be set to a
full scale of either ±5 or ±10 VDC, and is available
from the rear of the 3000PLUS as both voltage and
4-20 mA output (see Section 2.D).**

The auxiliary analog output (Channel 2) is used for

HI/OK/LO 

limit monitoring

with selectable hystere-

sis windows, front-panel annunciation, and relay out-
puts for local process control (see Section 5.E for
full details)

high-speed positive or negative 

peak capture

with

TTL-level “have peak” output, selectable “backout”
and “peak defeat” thresholds, and user-adjustable
leak rate (Section 5.B)

signal hold

to allow captured peaks and other

values to be transferred to computer for processing
(Section 5.C)

automatic application of a desired 

tare offset 

(Sec-

tion 5.D)

Separate logic inputs provide external control of peak
capture, signal hold, tare application, and the release of
latched limit violations.

As explained in Sections 3 and 4 of this manual, you
can quickly set up the 3000PLUS either via the simple
front-panel button menu or via the configuration soft-
ware supplied with the unit.  Operator-entered ranges,
filters, calibration points, and other setup parameters
are always specific to the installed 5D Series condition-
er.

A standard RS232 interface operating at a fixed rate of
19.2K baud allows connection of an external PC for
instrument configuration and on-line monitoring.  It may
also be used for direct communication of simple ASCII
mnemonic commands both for run-time reconfiguration
and for interrogation of current data and setup values.

Employing the run-time version of Microsoft

®

Access

2000, the 

3KP CONFIGURATOR

software supplied

with the Model 3000PLUS makes short work of meter
setup.  Communicating via the RS232 link, the Configu-
rator lets you define, store, edit, download, upload, and
manage any number of “configurations” for your
3000PLUS.  As explained in Section 4, “off-line” configu-
rations can be easily created and downloaded, or you
can use the “Live Output Window” to view and modify
the present configuration of the connected 3000PLUS
instrument on a purely run-time basis. 

The Configurator also lets you perform selected run-
time operations, including

both “absolute” and two-point (deadweight) calibra-
tion

viewing any of the meter’s three “live” analog out-
puts and adjusting it as desired

applying a signal hold command

releasing any and all latched limits

sending standard mnemonic commands to the
meter

activating the shunt resistor for verification of sensor
calibration data.  

T

HE

M

ODEL

5D78 AC S

TRAIN

G

AGE

C

ONDITIONER

M

ODULE

Delivering a high-level filtered analog output of ±5 VDC,
the Model 5D78 is a single-channel strain gage condi-
tioner of phase-sensitive carrier-amplifier design.  

While intended primarily for applications involving trans-
former-coupling to the transducer bridge (as with con-
ventional 

rotary-transformer torque sensors

), the

Model 5D78 can also be used when high sensitivity is
required or where the electrical environment is espe-

1.  I

NTRODUCTION

1.

A

G

ENERAL

D

ESCRIPTION AND

S

PECIFICATIONS

* “V” and “S” models may not be used with the 3000PLUS.

** The ±5-VDC output of the installed 5D78 conditioner (prior to

A/D conversion) is also available from the rear of the meter.

Summary of Contents for 3000PLUS

Page 1: ...d reproduced or used in any form or by any electronic mechanical or other means including photocopying and recording or in any information storage and retrieval system without permission in writing fr...

Page 2: ...has been properly installed If your 3000PLUS is equipped with a 5D Series conditioner model other than the 5D78 the corresponding instruction manu al should be consulted ALWAYS TURN OFF THE 3000PLUS B...

Page 3: ...ront Panel Setup Procedure 3KP78 3 4 4 SOFTWARE CONFIGURATION AND CALIBRATION 4 A Using the 3000Plus Configurator Software 3KP78 4 1 4 B Summary of Configurator Menus 3KP78 4 3 4 C Overview of OFF LIN...

Page 4: ...ain Gage Cabling under 20 ft in length 3KP78 2 3 Fig 8 b 8 Wire Strain Gage Cabling 20 ft or longer 3KP78 2 3 Fig 9 Analog Output Connections 3KP78 2 4 Fig 10 3000PLUS Logic I O Connections Fig 10 a L...

Page 5: ...plained in Sections 3 and 4 of this manual you can quickly set up the 3000PLUS either via the simple front panel button menu or via the configuration soft ware supplied with the unit Operator entered...

Page 6: ...nd power supply communi cations terminals 1 INTRODUCTION High ESD immunity and extensive EMI protec tion further assure data integrity in harsh industrial environments Because of normal cable loading...

Page 7: ...inal 0 5 V where 5 V Logic 1 AAAAAAAAAAAAA AAAAAAAAAAAAA AAAAAAAAAAAAA AAAAAAAAAAAAA AAAAAAAAAAAAA AAAAAAAAAAAAA A A A A 1 70 4 41 7 17 0 22 Fig 1 3000PLUS Dimensions true 25 V without damage noise im...

Page 8: ...d excitation frequency for an excitation of 10 00 kHz it is 2000 Hz for 5 00 kHz it is 1400 Hz and for 3 27 kHz it is 1100 Hz See Table 2 in Appendix B for the practical ranges that apply to the 5D78...

Page 9: ...ction 1 D Setup Indicators see Section 3 B Channel and Limit Value Indicators see Section 1 D Communi cations Indicator see Section 2 B Fig 2 3000PLUS Front Panel Elements Limit Logic Relay Outputs se...

Page 10: ...ser s Panel with Cutout and Mounting Holes see Fig 5 A B 4 060 3 700 0 180 0 200 0 156 dia Edge of 3000PLUS instrument 1 45 0 775 Fig 4 3000PLUS Panel Mounting Fig 5 Panel Cutout Dimensions 3 Remove t...

Page 11: ...setup or run time basis as explained in Section 4 The DECIMAL POINT RESOLUTION of the data display for Channels 1 and 2 will always match that of the last entered FSU value 2 You can also specify a DI...

Page 12: ...tification 2 RG RANGE input range and scaling information including for the 5D78 module excitation frequen cy full scale mV V range desired full scale reading in units and desired decimal point resolu...

Page 13: ...perator is called on to select one of a set of discrete values for a given setup parameter this button is used to cycle through the display of those values for details see Entering a Setup Parameter i...

Page 14: ...clears any currently captured peak value by momentarily disabling and re enabling peak capture see Section 5 B SETUP FUNCTIONS Used during setup to 1 Acknowledge each setup parameter when it appears...

Page 15: ...ut does require full installation of Microsoft Access 2000 Runtime which is supplied with the Configurator and which takes approximately 32 MB of hard drive space If Microsoft Office 2000 or higher is...

Page 16: ...Microsoft Office Office so that it reads C Program Files Microsoft Office Office11 f Click OK g Now you can run the Configurator by clicking on 3000PLUS Configurator in the Programs list THE CONFIGURA...

Page 17: ...want to completely remove the 3KP Configurator and all its components answer Yes to uninstall or No to abort You may be asked whether you re sure you want to remove MSCOMM32 OCX and COMDLG32 OCX which...

Page 18: ...r of the 3000PLUS instrument also shown in Fig 3 Each connected wire or jumper is to be firmly secured to the corresponding SCREW TERMINAL of the terminal block supplied with the meter that plugs into...

Page 19: ...nications between the 3000PLUS and an external PC While 3000PLUS PC serial com munications will usually take place through the 3KP Configurator software described in Section 4 a termi nal emulation pr...

Page 20: ...er 20 ft in length CAL SENSE SIGNAL CAL ENABLE EXCITATION SENSE SENSE EXCITATION SHIELD 10 9 8 7 6 5 4 3 2 1 SIGNAL EXTRA WIRE paired with CAL SENSE unconnected at Transducer Connector NOT ISOLATED co...

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