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SIMPLE DESCRIPTION OF OPERATION

The pH control has been designed to provide an acid feed in proportion to the difference between the actual pH 
and the pH set point. The control also operates on a cycle to allow the acid being fed to mix with the pool water. 
The cycle is approximately five minutes duration. If the pH is 0.3pH or more above the set pH at the start of a 
cycle the acid dosing pump will operate continuously until the pH falls below the set point plus 0.3pH. When this 
happens the amount of time the pump operates each cycle will reduce as the pH gets closer to the set point. The 
acid dosing pump will turn off when the set point is reached. The proportional system is designed to keep pH 
relatively constant with little or no overshoot (pH falling below the set point).  The Total Alkalinity (TA) plays a vital 
role in the maintenance of the pH.  A low TA can distort the reading the unit receives from the sensor probe, and as 
a result excessive acid may be fed into the pool. 

ALWAYS MAINTAIN TA ABOVE 100ppm

.

INSTALLING THE PUMP MODULE:

IMPORTANT:  KEEP BARE HANDS AWAY FROM POOL ACID AND ALWAYS USE CAUTION WHEN 
HANDLING POOL CHEMICALS.

1.  Select a convenient position within 2 metres of the ESCpH Control Unit, and 1.5 metres above ground level. 

Ensure chemical drum is placed as far away as possible from the Control Unit and Pump Module to avoid 
corrosive damage. Control Unit and Pump Module must be a minimum of 1.0 metre horizontally from drum.

2.  Use the same mounting procedures as for the Control Unit. (Refer page 4).

3. 

Connecting Pump Module to Control Unit

.

 

Plug the mains lead into the GPO in the bottom right of the unit (marked ‘pH pump module only’.)

4.  Remove cap from drum and clean in water.

5.  Drill a 9mm hole through the centre of cap. Feed the clear tube through the cap, then the tube weight, then the 

barbed fitting.  Push enough tube through the cap to allow the tube weight to sit at the bottom of the drum.

6.  Re - fit cap to acid drum.

7.  Place chemical drum away from the Control Unit and Pump Module to avoid possible corrosive damage from 

chemical vapour.  Minimum distance horizontally between Pump Module and Chemical Drum is 1.0 metres.

8.  Using PVC cement fit Probe/Injector Housing to suction or return line (before the cell and ensure probe is 

horizontal to the ground). NOTE: if return has a high backpressure use the suction line. The Housing has 
50mm standard fittings with reducers supplied for 40mm applications. Ensure Housing is fitted with arrows 
pointing in the direction of water flow.

 

IMPORTANT: ENSURE SENSOR PROBE ALWAYS REMAINS MOIST.  A NON-RETURN VALVE MAY NEED 
TO BE FITTED IN POOL FILTRATION LINE TO STOP DRAINAGE IN THE  PLUMBING. SENSOR PROBE 
MAY BE DAMAGED BEYOND REPAIR IF LEFT TO DRY OUT. WARRANTY WILL BE VOID IF THIS TYPE 
OF DAMAGE IS APPARENT.

9.  Remove cap from sensor probe and discard travel solution. Remove plug from housing and carefully screw pH 

Sensor into housing. 

Keep cap in a safe place for future sensor removal

Note:

 The glass sensor on the pH probe is very delicate. Take care not to break when handling.

10.  Connect wire from sensor probe to the connector on the base of the control unit. Ensure water (garden 

sprayers, reticulation etc) does not splash or spray onto the connector. This is likely to cause erroneous 
operation and may damage the sensor probe, voiding warranty.

11.  Fit Injector to Housing and connect the 6mm diameter clear tubes. Cut Clear tube can be softened in hot water 

to enable easier connection.  Tube may change colour and/or become opaque in use.  A one way check valve 
may be required if installing on a flooded suction situation.

12.  Push tube onto barb connectors of dosing pump nearest arrows facing down and secure with plastic clamps 

provided.

13.  Connect clear tube from the chemical containers then fit tube as described previously.

14.  Ensure that hydrochloric acid is diluted by 1 Part Acid to minimum of 2 Parts water, if using Sulphuric Acid it 

must be no greater than 10% strength.

INITIAL SET-UP

1.  After installation leave pH Control off and run pool pump for an hour. While this is being done it is a good time 

to ensure that the pool balance is correct.

2.  Using a pool test kit measure the pH.

3.  Using the tool supplied adjust CAL until the pH display matches the test kit result. The display will alternate 

between pH and the chlorine cell production so this may take a little time to get right.

Summary of Contents for ChloroMatic MC16C

Page 1: ...com au Salt Water Pool System Models MCS16C MCS16CTP MC16C MCS24C MCS24CTP MC20C MCS36C MCS36CP MC30C MCS40C MCS50C Installation Operating Instructions ChloroMatic Please pass these instructions on to...

Page 2: ...with earth bolt 50mm 5 Mounting Kit and Spare Fuse 6 2 x 80 50mm reducing sockets 7 2 x 80mm Nut 8 2 x 80mm Socket Packing List 2 Important Notice 3 Installation Instructions 3 Pre Start Up Procedure...

Page 3: ...l is recommended The Cell is the clear plastic housing containing the removable cell head During the chlorination process a white powdery Calcium scale may naturally build up on the titanium plates in...

Page 4: ...ave been provided for fast and simple installation Simply cut out Template at bottom of page 19 for location of drill entry points Use a 7mm masonry drill bit when fitting Power Supply to a brick or c...

Page 5: ...f pool and allow vacuum to continue for a further 2 or 3 hours Salt should now be completely mixed Never add salt directly into skimmer box CHLORINE For a new pool installation that has not been chlor...

Page 6: ...d off Refer Sanitiser Output page 7 FLOW STAND BY ON Green Green 1 Gas detected Check pump pipes for damage 2 Gas sensor not connected to cell FLUCTUATING AROUND 100 Green Green System operating norma...

Page 7: ...ck its operation simply turn the Sanitiser Output Control to MAX and the Cell will turn ON Once checked adjust the Sanitiser Output Control back to the desired position and after a few minutes the Cel...

Page 8: ...designed to operate at swimming season water temperatures When the pool begins to cool in the off season the temperature drop causes the Cell to behave differently it will draw less electrical curren...

Page 9: ...ime sequence Select the Set Timer 2 ON position on the selector switch A number 4 will appear at the left of the screen This time is factory pre set to 5pm Proceed as per a in the Set Clock instructio...

Page 10: ...the Terminal Block provided Fasten screws Multi voltage connections Refer to table and diagram below for wiring instructions Please Note Only one light can be connected to each light transformer If mo...

Page 11: ...s with hard water reverse polarity systems may require occasional manual cleaning Life of ChloroMatic electrolytic cells vary substantially from one installation to another due to variations in operat...

Page 12: ...spot staining cloudy water etc An incorrect pH level can damage the pool Correct pH levels are as follows Fibreglass 7 2 to 7 4 Concrete tiled 7 4 to 7 6 If you allow the pH level to rise to 8 0 or a...

Page 13: ...N SWIMMING IN THE POOL In extremely hot weather or during periods of heavy bathing loads the running time may need to be extended to 10 14 hours per day In some cases you may find your chlorine level...

Page 14: ...Cell ppm An abbreviation for Parts Per Million the accepted measurement of chemical concentration in swimming pool water I ppm l mg L The appropriate chlorinator size for your pool is dependent on the...

Page 15: ...easured pH SET This will allow adjustment of the controller set point using adjustment tool Turn clockwise to increase the set point Note that acid pump is off when adjusting set point OFF Disables th...

Page 16: ...tance horizontally between Pump Module and Chemical Drum is 1 0 metres 8 Using PVC cement fit Probe Injector Housing to suction or return line before the cell and ensure probe is horizontal to the gro...

Page 17: ...warnings on the acid container Dip the end of the sensor in the solution and move it around for about 20 seconds Rinse the sensor and return it to the manifold The pH Control should be turned off for...

Page 18: ...18 Notes Service History...

Page 19: ...19...

Page 20: ...date of original purchase when claiming under the Davey Guarantee Davey shall not be liable for any loss of profits or any consequential indirect or special loss damage or injury of any kind whatsoev...

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