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PORTABLE COLL-O-CRIMP® Model T-400-1 Set up and operating instructions

9 | PORTABLE COLL-O-CRIMP® Model T-400-1 Set up and operating instructions | 2022.10.

AQ430855066686en-000101

Operation Instructions

1.  

Place die ring T-400-8 on base plate against 
front stops.

2.  

Insert properly sized matched collet halves 
into the die ring. See chart on press.

!

 NOTE

 For initial use, lubricate the tapered 

cone seat with lubriplate grease or equivalent 
premium grade pressure grease.

!

 

CAUTION

: Always hold the hose assembly in place from below throughout the crimping operation.

3.  

Place proper size Coll-O-Crimp hose end on 
hose. Be sure hose is bottomed in hose end. 
Reference Figure A, page 10.

4.

 

 

Insert hose assembly from below between 
collet halves. Align the dimples on the hose 
end collar with the top of the collet. When 
using 757 Series ends, the collar should be 
flush with the top of the collet.*

5.  

Reference page 10, Figure B. Place 
appropriate side of spacer ring on top of 
collet with uncrimped hose assembly held in 
place.

6.  

Slide entire assembly back against rear 
locating stops.

7.

 

 

Activate pump to crimp hose end to hose. 
When spacer ring contacts die ring, crimping 
is complete. Release the electric switch to 
retract pusher. Slide entire assembly forward 
and remove spacer ring.

8.  

Remove factory quality crimped hose 
assembly and visually inspect the crimped 
end. The crimp on the collar should be 
located ± 1/16” from the dimples or ridges.

9.

 

 

To insure a proper crimp has been 
completed, measure the nominal crimp 
diameter as shown on page 10, Figure C.

Summary of Contents for Weatherhead Coll-0-Crimp T-400-1

Page 1: ......

Page 2: ...is ordered the T 400 16 is supplied T 400 16 36 Hose assembly fittings for use with T 401 1 and T 411 Electric Pump T 400 18 108 Hose assembly fittings for use with T 402 1 Air Hydraulic Pump T 400 1...

Page 3: ...provided with kit 2 Add the washer provided with the kit to existing washer as shown and torque the bolt down to approximately 75ft lbs 3 Attach the locator post of the pre assembled locator to the bo...

Page 4: ...r Size 58 cu in Outlet Port Size 3 8 NPT Hydraulic Oil Automatic Transmission Fluid ATF or equivalent Reservoir Capacity 1 quart 1 412 Mobile Electric Pump Dimensions 7 1 2 high 9 wide 14 1 8 long Wei...

Page 5: ...s are threaded from underneath Tighten STEP 4 T 421U Electric Pump Mount on top right side of cabinet Predrilled holes align the pump Insert bolts from top of cabinet Washers and nuts are installed fr...

Page 6: ...capable of supporting the weight of the press approximately 113 lbs which extends 8 5 8 over the front edge of the mounting surface 3 Bolt T 421 U press to the mounting surface 4 Place power unit on...

Page 7: ...constant usage when a large number of hose assemblies are to crimped it would be appropriate during crimping to run the engine at a fast idle to maintain battery charge 2 Open the shipping cartons an...

Page 8: ...ricator be installed near the pump air inlet Ref page 4 forWeatherhead lubricator If a lubricator is not used place 3 or 4 drops of a high grade oil directly into the air inlet port weekly 2 Turn on a...

Page 9: ...ge 10 4 Insert hose assembly from below between collet halves Align the dimples on the hose end collar with the top of the collet When using 757 Series ends the collar should be flush with the top of...

Page 10: ...ss the pressed flat portion of the crimp NOTE In the larger sizes calipers may be used however in the smaller sizes and in the E Series thermoplastic hose ends a point micrometer will provide an accur...

Page 11: ...ss shroud with decals 4 T 432 15 Pusher Not Shown T 400 13 Replacement collet cage for 1 400 U series collet with a C suffix 1 4 3 8 sizes only 2 required for each collet Not Shown T 400 14 Replacemen...

Page 12: ...sheared Pump unload valve stuck open Step 4 Replace Pump Motor runs Pusher advances but doesn t develop final crimp pressure blows fuse Pump unload valve stuck shut Replace Pump Motor runs Pusher adva...

Page 13: ...om bottoming Remove 3 8 NPTF plug from port above checkvalve and install a 6000 PSI pressure gauge With 6000 PSI pressure gauge in place operate unit to full crimping position Gauge should read 4000 4...

Page 14: ...mbly equipment and stock into one convenient location The sturdy FH 135X cabinet contains 50 heavy duty plastic drawers that can be divided into one two orthree compartments allowing you ample space f...

Page 15: ...ons FC Danfoss hoses fittings and tooling provide the ultimate fluid conveyance solutions for a variety of equipment and applications around the world We proudly engineer to support a sustainable futu...

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