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PORTABLE COLL-O-CRIMP® Model T-400-1 Set up and operating instructions

2 | PORTABLE COLL-O-CRIMP® Model T-400-1 Set up and operating instructions | 2022.10.

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System Specifications & Equipment

T-400-1 Coll-0-Crimp® Press Specifications

Crimping Capacity: 

3/16” -1-3/8” I.D. 2-wire Hose 

Weight

: 113 lbs.

T-400 Coll-O-Crimp® Press with tooling includes one each of the following:

 

T-400-1

 

Coll-O-Crimp® Press

 

T-400-2C 

 

Collet -1/4” 

 T-400-3C

  

Collet - 3/8” 

 

T-400-4C 

 

Collet -1/2” 

 

T-400-5C 

 

Collet - 3/4” 

 T-400-6C 

 

Collet -1”

 

T-400-8 

 

Die Ring - 3/16” thru 1-3/8”

 

T-400-10 

 

Spacer Ring (black)

 

T-400-62 

 

Spacer Ring (yellow)

 

T-400-11 

 

Spacer Ring (silver)

 T-432-15 

 Pusher

 T-400-D 

 

Spacer Ring Decal

 

T-400-M 

 

Instruction Kit

 FS-1100 

 

Label Set/Layout Guide (‘Li SeriesHose Ends)

The T-400 package also includes one of the hose and fitting options below. 
If no pump is ordered, the T-400-16 is supplied.

 

* T-400-16  

 

36” Hose assembly & fittings for use with T-401-1 and 
T-411 Electric Pump.

 

**T-400-18    

108” Hose assembly & fittings for use with T-402-1 Air/
Hydraulic Pump.

 

T-400-19  

 

60” Hose assembly & fittings for use with T-403-1 Hand 
Pump.

* Hose assembly includes (2) 4315X6X8 For-Seal adapters.
** Hose assembly includes a 4205X6X6 & 4315X6X8 For-Seal adapter.

T-421U Electric Pump

Dimensions

 

7-1/2” high, 10” wide, 22” long

Weight 

 

75 lbs.

Pressure

  

 4000-4200 psi

Reservoir Size

  

 6 quarts

Outlet Port Size 

 

 3/4-16 Straight Thread

Motor 

 

1 H.P., 3450 RPM, 220 volts

 

60 cycle, single phase

Hydraulic Oil 

 

 Automatic Transmission Fluid (ATF) or

 

equivalent.**SAE 10 Grade, ISO 32

Reservoir Capacity

 

 6 quarts

Flow 

 

2.6 GPM © 900 psi

** USE ONLY IF OPERATING TEMP. IS BELOW 0°F or above 160°F. NOTE: The electric pump 
must be on an individual 15 amp fused circuit.

!

 CAUTION

 

The Coll-O-Crimp power source has the pressure relief valve 

set at 4000 to 4,200 psi. Damage to the press will result and the warranty 
may be voided if higher pressures are used.

Summary of Contents for Weatherhead Coll-0-Crimp T-400-1

Page 1: ......

Page 2: ...is ordered the T 400 16 is supplied T 400 16 36 Hose assembly fittings for use with T 401 1 and T 411 Electric Pump T 400 18 108 Hose assembly fittings for use with T 402 1 Air Hydraulic Pump T 400 1...

Page 3: ...provided with kit 2 Add the washer provided with the kit to existing washer as shown and torque the bolt down to approximately 75ft lbs 3 Attach the locator post of the pre assembled locator to the bo...

Page 4: ...r Size 58 cu in Outlet Port Size 3 8 NPT Hydraulic Oil Automatic Transmission Fluid ATF or equivalent Reservoir Capacity 1 quart 1 412 Mobile Electric Pump Dimensions 7 1 2 high 9 wide 14 1 8 long Wei...

Page 5: ...s are threaded from underneath Tighten STEP 4 T 421U Electric Pump Mount on top right side of cabinet Predrilled holes align the pump Insert bolts from top of cabinet Washers and nuts are installed fr...

Page 6: ...capable of supporting the weight of the press approximately 113 lbs which extends 8 5 8 over the front edge of the mounting surface 3 Bolt T 421 U press to the mounting surface 4 Place power unit on...

Page 7: ...constant usage when a large number of hose assemblies are to crimped it would be appropriate during crimping to run the engine at a fast idle to maintain battery charge 2 Open the shipping cartons an...

Page 8: ...ricator be installed near the pump air inlet Ref page 4 forWeatherhead lubricator If a lubricator is not used place 3 or 4 drops of a high grade oil directly into the air inlet port weekly 2 Turn on a...

Page 9: ...ge 10 4 Insert hose assembly from below between collet halves Align the dimples on the hose end collar with the top of the collet When using 757 Series ends the collar should be flush with the top of...

Page 10: ...ss the pressed flat portion of the crimp NOTE In the larger sizes calipers may be used however in the smaller sizes and in the E Series thermoplastic hose ends a point micrometer will provide an accur...

Page 11: ...ss shroud with decals 4 T 432 15 Pusher Not Shown T 400 13 Replacement collet cage for 1 400 U series collet with a C suffix 1 4 3 8 sizes only 2 required for each collet Not Shown T 400 14 Replacemen...

Page 12: ...sheared Pump unload valve stuck open Step 4 Replace Pump Motor runs Pusher advances but doesn t develop final crimp pressure blows fuse Pump unload valve stuck shut Replace Pump Motor runs Pusher adva...

Page 13: ...om bottoming Remove 3 8 NPTF plug from port above checkvalve and install a 6000 PSI pressure gauge With 6000 PSI pressure gauge in place operate unit to full crimping position Gauge should read 4000 4...

Page 14: ...mbly equipment and stock into one convenient location The sturdy FH 135X cabinet contains 50 heavy duty plastic drawers that can be divided into one two orthree compartments allowing you ample space f...

Page 15: ...ons FC Danfoss hoses fittings and tooling provide the ultimate fluid conveyance solutions for a variety of equipment and applications around the world We proudly engineer to support a sustainable futu...

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