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15 | PORTABLE COLL-O-CRIMP® Model T-400-1 Set up and operating instructions | 2022.10.

AQ430855066686en-000101

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About Danfoss Power Solutions FC

Danfoss hoses, fittings, and tooling provide the ultimate fluid conveyance solutions 
for a variety of equipment and applications around the world. We proudly engineer 
to support a sustainable future for tomorrow. 

To learn more please visit: http://www.danfoss.com/en/about-danfoss/our-businesses/ 
power-solutions

Danfoss Power Solutions 

14615 Lone Oak Road
Eden Prairie, MN 55344, USA
Phone: 952-937-9800

Danfoss Power Solutions (US) Company

2800 East 13th Street
Ames, IA 50010, USA
Phone: +1 515-239-6000

Danfoss Power Solutions GmbH & Co.OHG

Krokamp 35
D-2439 Neumünster, Germany
Phone: +49 4321 871 0

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Nordborgveg 81
DK-6430 Nordborg, Denmark
Phone: +45 7488 2222

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Building #22, No 1000 Jin Hai Rd
Jin Qiao, Pudong New District
Shanghai, China 201206
Phone: +86 21 3418 5200w

Summary of Contents for Weatherhead Coll-0-Crimp T-400-1

Page 1: ......

Page 2: ...is ordered the T 400 16 is supplied T 400 16 36 Hose assembly fittings for use with T 401 1 and T 411 Electric Pump T 400 18 108 Hose assembly fittings for use with T 402 1 Air Hydraulic Pump T 400 1...

Page 3: ...provided with kit 2 Add the washer provided with the kit to existing washer as shown and torque the bolt down to approximately 75ft lbs 3 Attach the locator post of the pre assembled locator to the bo...

Page 4: ...r Size 58 cu in Outlet Port Size 3 8 NPT Hydraulic Oil Automatic Transmission Fluid ATF or equivalent Reservoir Capacity 1 quart 1 412 Mobile Electric Pump Dimensions 7 1 2 high 9 wide 14 1 8 long Wei...

Page 5: ...s are threaded from underneath Tighten STEP 4 T 421U Electric Pump Mount on top right side of cabinet Predrilled holes align the pump Insert bolts from top of cabinet Washers and nuts are installed fr...

Page 6: ...capable of supporting the weight of the press approximately 113 lbs which extends 8 5 8 over the front edge of the mounting surface 3 Bolt T 421 U press to the mounting surface 4 Place power unit on...

Page 7: ...constant usage when a large number of hose assemblies are to crimped it would be appropriate during crimping to run the engine at a fast idle to maintain battery charge 2 Open the shipping cartons an...

Page 8: ...ricator be installed near the pump air inlet Ref page 4 forWeatherhead lubricator If a lubricator is not used place 3 or 4 drops of a high grade oil directly into the air inlet port weekly 2 Turn on a...

Page 9: ...ge 10 4 Insert hose assembly from below between collet halves Align the dimples on the hose end collar with the top of the collet When using 757 Series ends the collar should be flush with the top of...

Page 10: ...ss the pressed flat portion of the crimp NOTE In the larger sizes calipers may be used however in the smaller sizes and in the E Series thermoplastic hose ends a point micrometer will provide an accur...

Page 11: ...ss shroud with decals 4 T 432 15 Pusher Not Shown T 400 13 Replacement collet cage for 1 400 U series collet with a C suffix 1 4 3 8 sizes only 2 required for each collet Not Shown T 400 14 Replacemen...

Page 12: ...sheared Pump unload valve stuck open Step 4 Replace Pump Motor runs Pusher advances but doesn t develop final crimp pressure blows fuse Pump unload valve stuck shut Replace Pump Motor runs Pusher adva...

Page 13: ...om bottoming Remove 3 8 NPTF plug from port above checkvalve and install a 6000 PSI pressure gauge With 6000 PSI pressure gauge in place operate unit to full crimping position Gauge should read 4000 4...

Page 14: ...mbly equipment and stock into one convenient location The sturdy FH 135X cabinet contains 50 heavy duty plastic drawers that can be divided into one two orthree compartments allowing you ample space f...

Page 15: ...ons FC Danfoss hoses fittings and tooling provide the ultimate fluid conveyance solutions for a variety of equipment and applications around the world We proudly engineer to support a sustainable futu...

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