Danfoss VLT Midi Drive FC 280 Page 51 Operating Manual Download

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No.

Description

Warning

Alarm

Trip lock

Cause

Err.

A wrong password was entered

–

Occurs when using a wrong password for changing a
password-protected parameter.

Table 8.1 Warnings and Alarms Code List

1) Mains distortions may cause these faults. Installing a Danfoss line filter may rectify this problem.
2) This alarm cannot be reset via parameter 14-20 Reset Mode automatically.

For diagnosis, read out the alarm words, warning words, and extended status words.

Bit

Hex

Dec

Alarm word

(

parameter 1

6-90 Alarm

Word

)

Alarm word

(

parameter

16-91 Alarm

Word 2

)

Alarm word

(

parameter 1

6-97 Alarm

Word 3

)

Warning word

(

parameter 16-

92 Warning

Word

)

Warning word

(

parameter 16

-93 Warning

Word 2

)

Extended

status word

(

parameter 16-

94 Ext. Status

Word

)

Extended

status word 2

(

parameter 16-95 Ext

. Status Word 2

)

000000

Brake check

Reserved

STO function

fault

Reserved

Ramping

Off

000000

Pwr. card

temp

Gate drive

voltage fault

MM alarm

Pwr. card

temp

Reserved

AMA tuning

Hand/Auto

000000

Earth fault

Reserved

Start CW/CCW Profibus OFF1 active

000000

Ctrl. card

temp

Reserved

Ctrl. card temp

Reserved

Slowdown

Profibus OFF2 active

000000

Ctrl. word

Reserved

Ctrl. word TO

Reserved

Catchup

Profibus OFF3 active

000000

Overcurrent

Reserved

Overcurrent

Reserved

Feedback high

Reserved

000000

Torque limit

Reserved

Torque limit

Reserved

Feedback low

Reserved

000000

128

Motor Th.

over

Reserved

Motor Th. over

Reserved

Output current

high

Control ready

000001

256

Motor ETR

over

Broken belt

Reserved

Motor ETR

over

Broken belt

Output current

low

Frequency converter

ready

000002

512

Inverter

overld.

Reserved

Inverter overld.

Reserved

Output freq.

high

Quick stop

000004

1024

undervolt.

Start failed

Reserved

DC undervolt.

Reserved

Output freq.

low

DC brake

000008

2048

DC overvolt. Speed limit

Reserved

DC overvolt.

Reserved

Brake check OK

Stop

000010

4096

Short circuit

External

interlock

Reserved

Braking max

Reserved

000020

8192

Reserved

Braking

Freeze output

request

000040

16384

Mains ph.

loss

Reserved

Mains ph. loss

Reserved

Freeze output

000080

32768

AMA not OK

Reserved

No motor

Auto DC

braking

OVC active

Jog request

000100

65536

Live zero

error

Reserved

Live zero error

Reserved

AC brake

Jog

000200

131072

Internal fault

Reserved

Start request

Maintenance, Diagnostics, a...

Operating Guide

MG07A402

Summary of Contents for VLT Midi Drive FC 280

Page 1: ...ENGINEERING TOMORROW Operating Guide VLT Midi Drive FC 280 vlt drives danfoss com ...

Page 2: ......

Page 3: ...C compliant Installation 13 4 3 Grounding 13 4 4 Wiring Schematic 15 4 5 Access 17 4 6 Motor Connection 17 4 7 AC Mains Connection 18 4 8 Control Wiring 19 4 8 1 Control Terminal Types 19 4 8 2 Wiring to Control Terminals 20 4 8 3 Enabling Motor Operation Terminal 27 20 4 8 4 Mechanical Brake Control 20 4 8 5 USB Data Communication 22 4 9 Installation Checklist 23 5 Commissioning 24 5 1 Safety Ins...

Page 4: ... Off STO 37 6 1 Safety Precautions for STO 38 6 2 Safe Torque Off Installation 38 6 3 STO Commissioning 39 6 3 1 Activation of Safe Torque Off 39 6 3 2 Deactivation of Safe Torque Off 39 6 3 3 STO Commissioning Test 39 6 3 4 Test for STO Applications in Manual Restart Mode 40 6 3 5 Test for STO Applications in Automatic Restart Mode 40 6 4 Maintenance and Service for STO 40 6 5 STO Technical Data ...

Page 5: ...tor Output and Motor Data 56 9 4 Ambient Conditions 56 9 5 Cable Specifications 57 9 6 Control Input Output and Control Data 57 9 7 Connection Tightening Torques 60 9 8 Fuses and Circuit Breakers 60 9 9 Enclosure Sizes Power Ratings and Dimensions 63 10 Appendix 66 10 1 Symbols Abbreviations and Conventions 66 10 2 Parameter Menu Structure 66 Index 77 Contents Operating Guide MG07A402 Danfoss A S ...

Page 6: ...he document version and the corresponding software version Edition Remarks Software version MG07A4 Software update and more information for POWERLINK 1 4 Table 1 1 Document and Software Version 1 4 Product Overview 1 4 1 Intended Use The frequency converter is an electronic motor controller intended for Regulation of motor speed in response to system feedback or to remote commands from external co...

Page 7: ...motor Regulated 3 phase output power to the motor 8 Control circuitry Input power internal processing output and motor current are monitored to provide efficient operation and control User interface and external commands are monitored and performed Status output and control can be provided 9 PFC Power factor correction changes the waveform of current which is drawn by the frequency converter to im...

Page 8: ...Guide Applied standards and compliance for STO Using STO on terminals 37 and 38 requires fulfillment of all provisions for safety including relevant laws regulations and guidelines The integrated STO function complies with the following standards IEC EN 61508 2010 SIL2 IEC EN 61800 5 2 2007 SIL2 IEC EN 62061 2015 SILCL of SIL2 EN ISO 13849 1 2015 Category 3 PL d 1 6 Disposal Do not dispose of equi...

Page 9: ...o remaining voltage on the drive WARNING UNINTENDED START When the frequency converter is connected to AC mains DC supply or load sharing the motor may start at any time Unintended start during programming service or repair work can result in death serious injury or property damage The motor can start with an external switch a fieldbus command an input reference signal from the LCP via remote oper...

Page 10: ...h rotating shafts and electrical equipment can result in death or serious injury Ensure that only trained and qualified personnel perform installation start up and maintenance Ensure that electrical work conforms to national and local electrical codes Follow the procedures in this guide CAUTION INTERNAL FAILURE HAZARD An internal failure in the frequency converter can result in serious injury when...

Page 11: ...re See manual 5AF3 E358502 IND CONT EQ Stored charge wait 4 min Charge résiduelle attendez 4 min 21 1 2 4 3 5 11 20 19 18 16 15 14 13 10 8 9 6 17 R US LISTED www tuv com ID 0600000000 Danfoss A S 6430 Nordborg Denmark 12 7 1 Product logo 2 Product name 3 Disposal 4 CE mark 5 Serial number 6 TÜV logo 7 UkrSEPRO logo 8 Barcode 9 Country of origin 10 Reference to enclosure type 11 EAC logo 12 RCM log...

Page 12: ...ith the appropriate rating to move the unit For lifting use hoist rings on the unit when provided Mounting To adapt the mounting holes of VLT Midi Drive FC 280 contact the local Danfoss supplier to order a separate backplate To mount the frequency converter 1 Ensure that the mounting location is strong enough to support the unit weight The frequency converter allows side by side instal lation 2 Pl...

Page 13: ...and cables 3 3 4 Mounting To mount the bus decoupling kit 1 Place the horizontal decoupling plate on the control cassette mounted on the frequency converter and fasten the plate using 2 screws as shown in Illustration 3 5 Tightening torque is 0 7 1 0 Nm 6 2 8 9 in lb 2 Optional Mount the vertical decoupling plate as follows 2a Remove the 2 mechanical springs and 2 metal clamps from the horizontal ...

Page 14: ... push the cable connectors RJ45 for PROFINET POWERLINK Ethernet IP into the sockets in the control cassette 4 4a Place the PROFIBUS CANopen cables between the spring loaded metal clamps to establish mechanical fixation and electrical contact between the shielded sections of the cables and the clamps 4b Place the PROFINET POWERLINK Ethernet IP cables between the spring loaded metal clamps to establ...

Page 15: ...cal and national regulations regarding cross section and ambient temperature requirements Power connection wire recommendation Minimum 75 C 167 F rated copper wire See chapter 9 5 Cable Specifications for recommended wire sizes and types 4 2 EMC compliant Installation To obtain an EMC compliant installation follow the instructions provided in chapter 4 3 Grounding chapter 4 4 Wiring Schematic chap...

Page 16: ... on the equipment see chapter 4 6 Motor Connection Use high strand wire to reduce burst transient Do not use pigtails NOTICE POTENTIAL EQUALIZATION Risk of burst transient when the ground potential between the frequency converter and the control system is different Install equalizing cables between the system components Recommended cable cross section 16 mm2 6 AWG Electrical Installation VLT Midi ...

Page 17: ... 27 D IN OUT 24 V 0 V 0 V PNP 24 V NPN 29 D IN 24 V NPN 0 V PNP 0 V PNP 24 V NPN 33 D IN 32 D IN 38 STO2 4 37 STO1 4 95 P 5 00 2 1 ON DC R 89 R 81 0 10 V DC DC 88 RFI 0 V 250 V AC 3 A Relay 1 1 3 5 5 130BE202 18 Illustration 4 2 Basic Wiring Schematic Drawing A Analog D Digital 1 Built in brake chopper is only available on 3 phase units 2 Terminal 53 can also be used as digital input 3 Switch S801...

Page 18: ...en control cables motor cables and mains cables 13 Common ground busbar Follow local and national requirements for cabinet grounding 5 Mains supply 14 Brake resistor 6 Bare unpainted surface 15 Metal box 7 Star washers 16 Connection to motor 8 Brake cable shielded 17 Motor 9 Motor cable shielded 18 EMC cable gland Illustration 4 3 Typical Electrical Connection Electrical Installation VLT Midi Driv...

Page 19: ...tion motor between the frequency converter and the motor Procedure 1 Strip a section of the outer cable insulation 2 Position the stripped cable under the cable clamp to establish mechanical fixation and electrical contact between the cable shield and ground 3 Connect the ground cable to the nearest grounding terminal in accordance with the grounding instructions provided in chapter 4 3 Grounding ...

Page 20: ... see Illustration 4 6 or to terminals L1 L2 and L3 for 3 phase units see Illustration 4 7 2 Depending on the configuration of the equipment connect the input power to the mains input terminals or the input disconnect 3 Ground the cable in accordance with the grounding instructions in chapter 4 3 Grounding 4 When supplied from an isolated mains source IT mains or floating delta or TT TN S mains wit...

Page 21: ...ration Selectable for either digital input digital output or pulse output The default setting is digital input 29 Parameter 5 13 Terminal 29 Digital Input 14 Jog Digital input 32 Parameter 5 14 Terminal 32 Digital Input 0 No operation Digital input 24 V encoder Terminal 33 can be used for pulse input 33 Parameter 5 15 Terminal 33 Digital Input 0 No operation 37 38 STO Functional safety inputs Anal...

Page 22: ...nal 27 for the frequency converter to operate when using factory default programming values Digital input terminal 27 is designed to receive 24 V DC external interlock command When no interlock device is used wire a jumper between control terminal 12 recommended or 13 to terminal 27 The jumper provides an internal 24 V signal on terminal 27 Only for GLCP When the status line at the bottom of the L...

Page 23: ...on Current 1 0 t 130BF687 10 Activated Note 2 Illustration 4 11 Mechanical Brake The frequency converter is not a safety device It is the responsibility of the system designer to integrate safety devices according to relevant national crane lift regulations 130BE201 11 L1 N L2 L L3 U V W 02 01 A1 A2 Frequency converter Output relay Command circuit 220 V AC Mechanical brake Shaft Motor Freewheeling...

Page 24: ...ed serial communication cable is recommended See chapter 4 3 Grounding for proper grounding 61 68 69 130BB489 10 RS485 Illustration 4 14 Serial Communication Wiring Diagram For basic serial communication set up select the following 1 Protocol type in parameter 8 30 Protocol 2 Frequency converter address in parameter 8 31 Address 3 Baud rate in parameter 8 32 Baud Rate Two communication protocols a...

Page 25: ... and bottom clearance is adequate to ensure proper airflow for cooling see chapter 3 3 Mounting Ambient conditions Check that requirements for ambient conditions are met Fusing and circuit breakers Check for proper fusing or circuit breakers Check that all fuses are inserted firmly and are in operational condition and that all circuit breakers are in the open position Grounding Check for sufficien...

Page 26: ... Power Apply power to the frequency converter using the following steps 1 Confirm that the input voltage is balanced within 3 If not correct the input voltage imbalance before proceeding Repeat this procedure after the voltage correction 2 Ensure that any optional equipment wiring matches the installation application 3 Ensure that all operator devices are in the OFF position Panel doors must be cl...

Page 27: ...Display Information B Menu key To select between Status Quick Menu or Main Menu press Menu C Indicator lights LEDs and navigation keys Indicator Light Function 6 On Green ON turns on when the frequency converter receives power from the mains voltage a DC bus terminal or a 24 V external supply 7 Warn Yellow When warning conditions are met the yellow WARN LED turns on and text appears in the display...

Page 28: ...oves to the first digit and the digit starts flashing as shown in Illustration 5 3 Press the to change the value Pressing does not change the value of the digits or move the decimal point 130BC440 10 Setup 1 Setup 1 Setup 1 Setup 1 Setup 1 Illustration 5 3 Right key Function can also be used for moving between parameter groups When in Main Menu press to move to the first parameter in the next para...

Page 29: ...7 To exit press either Back twice or 3 times if in QM2 and QM3 to enter Status or press Menu once to enter Main Menu Commissioning Operating Guide MG07A402 Danfoss A S 10 2017 All rights reserved 27 5 5 ...

Page 30: ... speed Motor nominal speed Motor current Motor cont rated torque Resistance Rs Motor poles inductance Ld Asynchronous motor Motor current Minimum reference Maximum reference Ramp 1 ramp up time Ramp 1 ramp down time Terminal 27 digital input Basic motor set up mode Motor control principle Motor type PM motor PM motor Motor current Motor cont rated torque Stator Resistance Rs Motor poles inductance...

Page 31: ...twice or 3 times for array parameters to enter Main Menu or press Menu once to enter Status See Illustration 5 5 Illustration 5 6 and Illustration 5 7 for the principles of changing the value of continuous enumerated and array parameters respectively The actions in the illustrations are described in Table 5 5 Table 5 6 and Table 5 7 130BC446 10 Setup 1 Setup 1 Setup 1 Setup 1 Setup 1 Setup 1 Setup...

Page 32: ...ion 5 6 Main Menu Interactions Enumerated Parameters 1 OK The first parameter in the group is shown 2 Press OK to start editing 3 Change parameter value flashing 4 Press Back to cancel changes or OK to accept changes return to screen 2 5 Select a parameter within the group 6 Back Remove the value and show the parameter group 7 Select a group Table 5 6 Changing Values in Enumerated Parameters Array...

Page 33: ...et up instructions and many detailed application instructions 8 Main Menu Allows access to all programming parameters 9 Alarm Log Shows a list of current warnings the last 10 alarms and the maintenance log Table 5 9 Legend to Illustration 5 8 Display Menu Keys C Navigation keys and indicator lights LEDs Navigation keys are used for programming functions and moving the display cursor The navigation...

Page 34: ... to select a parameter 4 Press to change the value of a parameter setting 5 Press to shift digit when a decimal parameter is in the editing state 6 Press OK to accept the change 7 Press either Back twice to enter Status or press Main Menu once to enter the Main Menu View changes Quick Menu Q5 Changes Made lists all parameters changed from default settings The list only shows parameters which have ...

Page 35: ...meter 1 30 Stator Resistance Rs 7 Parameter 1 31 Rotor Resistance Rr 8 Parameter 1 33 Stator Leakage Reactance X1 9 Parameter 1 35 Main Reactance Xh The data is found in the motor datasheet this data is typically not available on the motor nameplate Run a complete AMA using parameter 1 29 Automatic Motor Adaption AMA 1 Enable Complete AMA or enter the parameters manually Application specific adjus...

Page 36: ...ettings Table 5 13 shows recommendations in different applications Application Settings Low inertia applications ILoad IMotor 5 Increase the value for parameter 1 17 Voltage filter time const by factor 5 10 Reduce the value for parameter 1 14 Damping Gain Reduce the value 100 for parameter 1 66 Min Current at Low Speed Medium inertia applications 50 ILoad IMotor 5 Keep calculated values High inert...

Page 37: ... that the LCP direction arrow is counterclockwise 5 6 Checking Encoder Rotation Only check encoder rotation if encoder feedback is used 1 Select 0 Open Loop in parameter 1 00 Configu ration Mode 2 Select 1 24 V encoder in parameter 7 00 Speed PID Feedback Source 3 Press Hand On 4 Press for positive speed reference parameter 1 06 Clockwise Direction at 0 Normal 5 Check in parameter 16 57 Feedback R...

Page 38: ... or alarms occur see chapter 8 2 Warning and Alarm Types for resetting the frequency converter after a trip 5 9 STO Commissioning Refer to chapter 6 Safe Torque Off STO for the correct installation and commissioning of STO Commissioning VLT Midi Drive FC 280 36 Danfoss A S 10 2017 All rights reserved MG07A402 5 5 ...

Page 39: ...rque Warning or alarm Energized1 Energized Yes2 No warnings or alarms De energized3 De energized No Warning alarm 68 Safe Torque Off De energized Energized No Alarm 188 STO Function Fault Energized De energized No Alarm 188 STO Function Fault Table 6 1 STO Status 1 Voltage range is 24 V 5 V with terminal 55 as the reference terminal 2 Torque is present only when the frequency converter is operatin...

Page 40: ...hine application consider the timing and distance for a coast to stop STO For more information regarding stop categories refer to EN 60204 1 6 2 Safe Torque Off Installation For motor connection AC mains connection and control wiring follow the instructions for safe installation in chapter 4 Electrical Installation Enable the integrated STO as follows 1 Remove the jumper between control terminals ...

Page 41: ...ply to either terminal 37 or 38 terminates the SIL2 STO state potentially starting the motor Unexpected motor start may cause personal injuries or death Ensure that all safety measures are taken before reapplying 24 V DC supply to terminals 37 and 38 Restart mode Steps to deactivate STO and resume normal operation Restart mode configu ration Manual restart 1 Reapply 24 V DC supply to terminals 37 ...

Page 42: ...rminals 37 and 38 4 Ensure that the motor becomes operational and runs within the original speed range The commissioning test is successfully completed when all the above mentioned steps are passed NOTICE See the warning on the restart behavior in chapter 6 1 Safety Precautions for STO 6 4 Maintenance and Service for STO The user is responsible for security measures The frequency converter paramet...

Page 43: ...Machinery ISO 13849 1 IEC 62061 Functional Safety IEC 61508 Safety function Safe Torque Off IEC 61800 5 2 Safety performance ISO 13849 1 Category Cat 3 Diagnostic coverage DC 60 Low Mean time to dangerous failure MTTFd 2400 years High Performance level PL d IEC 61508 IEC 61800 5 2 IEC 62061 Safety Integrity Level SIL2 Probability of dangerous failure per hour PFH high demand mode 7 54E 9 1 h Proba...

Page 44: ...fications NOTICE If terminal 13 and 27 are not connected set parameter 5 12 Terminal 27 Digital Input to 0 No operation Table 7 1 AMA with T27 Connected 7 2 2 Speed Parameters 130BE204 11 24 V D IN D IN D IN D IN D IN D IN 10 V A IN A IN COM A OUT 12 13 18 19 27 29 32 33 50 53 54 55 42 0 10 V FC 24 V Function Setting Parameter 6 10 T erminal 53 Low Voltage 0 07 V Parameter 6 11 T erminal 53 High V...

Page 45: ...nput 21 Speed Up Parameter 5 14 T erminal 32 Digital Input 22 Speed Down Default value Notes comments Table 7 5 Speed Up Speed Down 130BB840 12 Speed Reference Start 18 Freeze ref 27 Speed up 29 Speed down 32 Illustration 7 1 Speed Up Speed Down 7 2 3 Start Stop Parameters 130BF098 10 FC 24 V D IN D IN D IN D IN D IN D IN 10 V A IN A IN COM A OUT 12 19 18 27 29 32 33 50 53 54 55 42 24 V 13 Functio...

Page 46: ... 30 Motor Feedback Loss Function 1 Warning Parameter 4 31 Motor Feedback Speed Error 50 Parameter 4 32 Motor Feedback Loss Timeout 5 s Parameter 7 00 S peed PID Feedback Source 1 24 V encoder Parameter 5 70 T erm 32 33 Pulses Per Revolution 1024 Parameter 13 00 SL Controller Mode 1 On Parameter 13 01 Start Event 19 Warning Parameter 13 02 Stop Event 44 Reset key Parameter 13 10 Comparator Operand ...

Page 47: ...converter to AC mains DC supply or load sharing 8 2 Warning and Alarm Types Warning alarm type Description Warning A warning indicates an abnormal operating condition that leads to an alarm A warning stops when the abnormal condition is removed Alarm An alarm indicates a fault that requires immediate attention The fault always triggers a trip or trip lock Reset the drive after an alarm Reset the d...

Page 48: ...larm code on the frequency converter display there are 3 status indicator lights The warning indicator light is yellow during a warning The alarm indicator light is red and flashing during an alarm 130BD062 10 D Hand On Reset Auto On OK On Warn Alarm Illustration 8 3 Status Indicator Lights Maintenance Diagnostics a VLT Midi Drive FC 280 46 Danfoss A S 10 2017 All rights reserved MG07A402 8 8 ...

Page 49: ...lt X X Discharge from output phases to ground 16 Short circuit X X Short circuit in motor or on motor terminals 17 Control word timeout X X No communication to frequency converter 25 Brake resistor short circuited X X Brake resistor is short circuited thus the brake function is disconnected 26 Brake overload X X The power transmitted to the brake resistor over the last 120 s exceeds the limit Poss...

Page 50: ...nd 38 and initiate a reset signal via fieldbus digital I O or Reset Off Reset key If STO is in automatic restart mode applying 24 V DC to terminals 37 and 38 automatically resumes the frequency converter to normal operation 69 Power card temp X X X The cutout temperature of the power card has exceeded the upper limit 80 Drive initialized to default value X All parameter settings are initialized to...

Page 51: ...trl word TO Reserved Catchup Profibus OFF3 active 5 000000 20 32 Overcurrent Reserved Reserved Overcurrent Reserved Feedback high Reserved 6 000000 40 64 Torque limit Reserved Reserved Torque limit Reserved Feedback low Reserved 7 000000 80 128 Motor Th over Reserved Reserved Motor Th over Reserved Output current high Control ready 8 000001 00 256 Motor ETR over Broken belt Reserved Motor ETR over...

Page 52: ...ow Position ctrl fault Reserved 24 V supply low Reserved Reserved Running 24 010000 00 16777216 Mains failure Reserved Reserved Mains failure Reserved Reserved Bypass 25 020000 00 33554432 Reserved Current limit Reserved Current limit Reserved Reserved Reserved 26 040000 00 67108864 Brake resistor Reserved Reserved Reserved Reserved Reserved External interlock 27 080000 00 13421772 8 Brake IGBT Re...

Page 53: ...l Check if a reversing command is programmed for the terminal in parameter group 5 1 Digital inputs Deactivate reversing signal Wrong motor phase connection Change parameter 1 06 Clockwise Direction Motor is not reaching maximum speed Frequency limits are set incorrectly Check output limits in parameter 4 14 Motor Speed High Limit Hz and parameter 4 19 Max Output Frequency Program correct limits R...

Page 54: ...rter 1 position A to B B to C C to A If the imbalanced leg stays on same input terminal it is a problem with the unit Contact the supplier Motor current imbalance greater than 3 Problem with motor or motor wiring Rotate output motor leads 1 position U to V V to W W to U If the imbalanced leg follows the wire the problem is in the motor or motor wiring Check motor and motor wiring Problem with the ...

Page 55: ...0 9 1 3 1 7 2 5 2 8 4 0 5 2 Maximum input current Continuous 3x380 440 V A 1 2 1 6 2 1 2 6 3 5 4 7 6 3 Continuous 3x441 480 V A 1 0 1 2 1 8 2 0 2 9 3 9 4 3 Intermittent 60 s overload A 1 9 2 6 3 4 4 2 5 6 7 5 10 1 More specifications Maximum cable cross section mains motor brake and load sharing mm2 AWG 4 12 Estimated power loss at rated maximum load W 1 20 9 25 2 30 40 52 9 74 94 8 Weight enclosu...

Page 56: ...ating IP21 kg lb 5 5 12 1 5 5 12 1 6 5 14 3 10 5 23 1 10 5 23 1 14 0 30 9 14 0 30 9 Efficiency 2 98 0 97 8 97 7 98 0 98 1 98 0 98 0 Table 9 2 Mains Supply 3x380 480 V AC Frequency converter typical shaft output kW hp PK37 0 37 0 5 PK55 0 55 0 75 PK75 0 75 1 0 P1K1 1 1 1 5 P1K5 1 5 2 0 P2K2 2 2 3 0 P3K7 3 7 5 0 Enclosure protection rating IP20 IP21 Type 1 as option K1 K1 K1 K1 K1 K2 K3 Output curre...

Page 57: ...he switching frequency is higher than the default setting the power losses sometimes rise LCP and typical control card power consumptions are included Further options and customer load sometimes add up to 30 W to the losses though typically only 4 W extra for a fully loaded control card or fieldbus For power loss data according to EN 50598 2 refer to www danfoss com vltenergyefficiency 2 Measured ...

Page 58: ...4 F Temperature during storage transport 25 to 65 70 C 13 to 149 158 F Maximum altitude above sea level without derating 1000 m 3280 ft Maximum altitude above sea level with derating 3000 m 9243 ft EMC standards emission EN 61800 3 EN 61000 3 2 EN 61000 3 3 EN 61000 3 11 EN 61000 3 12 EN 61000 6 3 4 EN 55011 IEC 61800 3 EMC standards immunity EN 61800 3 EN 61000 6 1 2 EN 61000 4 2 EN 61000 4 3 EN ...

Page 59: ...n input 28 V DC Pulse frequency range 4 32 kHz Duty cycle minimum pulse width 4 5 ms Input resistance Ri Approximately 4 kΩ 1 Terminal 27 can also be programmed as output STO inputs1 Terminal number 37 38 Voltage level 0 30 V DC Voltage level low 1 8 V DC Voltage level high 20 V DC Maximum voltage on input 30 V DC Minimum input current each pin 6 mA 1 Refer to chapter 6 Safe Torque Off STO for mor...

Page 60: ...load at frequency output 10 nF Minimum output frequency at frequency output 4 Hz Maximum output frequency at frequency output 32 kHz Accuracy of frequency output Maximum error 0 1 of full scale Resolution of frequency output 10 bit 1 Terminal 27 can also be programmed as input The digital output is galvanically isolated from the supply voltage PELV and other high voltage terminals Analog outputs N...

Page 61: ...on 01 02 NO resistive load 250 V AC 3 A Maximum terminal load AC 15 1 on 01 02 NO inductive load cosφ 0 4 250 V AC 0 2 A Maximum terminal load DC 1 1 on 01 02 NO resistive load 30 V DC 2 A Maximum terminal load DC 13 1 on 01 02 NO inductive load 24 V DC 0 1 A Maximum terminal load AC 1 1 on 01 03 NC resistive load 250 V AC 3 A Maximum terminal load AC 15 1 on 01 03 NC inductive load cosφ 0 4 250 V...

Page 62: ...tional international regulations NOTICE Integral solid state short circuit protection does not provide branch circuit protection Provide branch circuit protection in accordance with the national and local rules and regulations Table 9 6 lists the recommended fuses and circuit breakers that have been tested CAUTION PERSONAL INJURY AND EQUIPMENT DAMAGE RISK Malfunction or failing to follow the recom...

Page 63: ... 11 15 15 20 gG 50 K5 18 5 22 25 30 gG 80 3 phase 200 240 V K1 0 37 0 5 gG 10 PKZM0 16 0 55 0 75 gG 20 0 75 1 0 1 1 1 5 1 5 2 0 K2 2 2 3 0 gG 25 PKZM0 20 K3 3 7 5 0 PKZM0 25 Single phase 200 240 V K1 0 37 0 5 gG 10 PKZM0 16 0 55 0 75 gG 20 0 75 1 0 1 1 1 5 1 5 2 0 K2 2 2 3 0 gG 25 PKZM0 20 Table 9 6 Non UL Fuse and Circuit Breaker Specifications Operating Guide MG07A402 Danfoss A S 10 2017 All rig...

Page 64: ...Q R 6 KTK R 6 LP CC 6 KLNR 6 ATM R6 A2K 6R 0 55 0 75 KTN R 10 JKS 10 JJN 10 FNQ R 10 KTK R 10 LP CC 10 KLNR 10 ATM R10 A2K 10R 0 75 1 0 KTN R 15 JKS 15 JJN 15 FNQ R 15 KTK R 15 LP CC 15 KLNR 15 ATM R15 A2K 15R 1 1 1 5 1 5 2 0 KTN R 20 JKS 20 JJN 20 FNQ R 20 KTK R 20 LP CC 20 KLNR 20 ATM R20 A2K 20R K2 K3 2 2 3 7 3 0 5 0 KTN R 25 JKS 25 JJN 25 KLNR 25 ATM R25 A2K 25R Single phase 200 240 V K1 0 37 ...

Page 65: ...5 15 6 395 15 6 425 16 7 520 20 5 Width B 100 3 9 115 4 5 130 5 1 153 6 0 170 6 7 Depth C 183 7 2 183 7 2 183 7 2 260 10 2 260 10 2 FC 280 with bottom cable entry cover w o top cover Height A 294 11 6 356 14 357 14 1 391 15 4 486 19 1 Width B 75 3 0 90 3 5 115 4 5 133 5 2 150 5 9 Depth C 168 6 6 168 6 6 168 6 6 245 9 6 245 9 6 Weight kg lb IP20 2 5 5 5 3 6 7 9 4 6 10 1 8 2 18 1 11 5 25 4 IP21 4 0 ...

Page 66: ...lustration 9 2 Standard with Decoupling Plate 130BE846 10 B A C Illustration 9 3 Standard with Bottom Cable Entry Cover w o Top Cover Specifications VLT Midi Drive FC 280 64 Danfoss A S 10 2017 All rights reserved MG07A402 9 9 ...

Page 67: ...Illustration 9 4 Standard with IP21 UL Type 1 kit C a b 130BA648 12 f e B A a d e b c Illustration 9 5 Top and Bottom Mounting Holes Specifications Operating Guide MG07A402 Danfoss A S 10 2017 All rights reserved 65 9 9 ...

Page 68: ...protection LCP Local control panel MCT Motion control tool ns Synchronous motor speed PM N Nominal motor power PELV Protective extra low voltage PCB Printed circuit board PM Motor Permanent magnet motor PWM Pulse width modulation RPM Revolutions per minute STO Safe Torque Off TLIM Torque limit UM N Nominal motor voltage Table 10 1 Symbols and Abbreviations Conventions For illustrations all dimensi...

Page 69: ...cess PID Gain Scaled Output 2117 Ext 1 Reference Unit 2118 Ext 1 Feedback Unit 2119 Ext 1 Output 3401 PCD 1 Write For Application 3402 PCD 2 Write For Application 3403 PCD 3 Write For Application 3404 PCD 4 Write For Application 3405 PCD 5 Write For Application 3406 PCD 6 Write For Application 3407 PCD 7 Write For Application 3408 PCD 8 Write For Application 3409 PCD 9 Write For Application 3410 P...

Page 70: ... at Stop Hz 0 20 Hz 0 Hz 1 83 Precise Stop Function 0 Precise ramp stop 1 Counter stop with reset 2 Counter stop without reset 3 Speed compensated stop 4 Speed compensated counter stop with reset 5 Speed compensated counter stop without reset 1 84 Precise Stop Counter Value 0 999999999 100000 1 85 Precise Stop Speed Compensation Delay 0 100 ms 10 ms 1 88 AC Brake Gain 1 0 2 0 1 4 1 9 Motor Tempera...

Page 71: ...reset ref bit 2 19 Freeze reference 20 Freeze output 21 Speed up 22 Speed down 23 Set up select bit 0 24 Set up select bit 1 26 Precise stop inverse 27 Precise start stop 28 Catch up 29 Slow down 34 Ramp bit 0 35 Ramp bit 1 40 Latched precise start 41 Latch prec stop inv 45 Latched start reverse 51 External Interlock 55 DigiPot increase 56 DigiPot decrease 57 DigiPot clear 58 DigiPot Hoist 60 Coun...

Page 72: ... s 6 18 Terminal 53 Digital Input 0 No operation 1 Reset 2 Coast inverse 3 Coast and reset inverse 4 Quick stop inverse 5 DC brake inverse 6 Stop inverse 8 Start 10 Reversing 11 Start reversing 12 Enable start forward 13 Enable start reverse 14 Jog 15 Preset reference on 16 Preset ref bit 0 17 Preset ref bit 1 18 Preset ref bit 2 19 Freeze reference 20 Freeze output 21 Speed up 22 Speed down 23 Se...

Page 73: ...ion 0 Off 1 Freeze output 2 Stop 3 Jogging 4 Max speed 5 Stop and trip 8 07 Diagnosis Trigger 0 Disable 1 Trigger on alarms 2 Trigger alarm warn 8 1 Ctrl Word Settings 8 10 Control Word Profile 0 FC profile 1 PROFIdrive profile 5 ODVA 7 CANopen DSP 402 8 13 Configurable Status Word STW 0 No function 1 Profile Default 2 Alarm 68 Only 3 Trip excl Alarm 68 10 T18 DI status 11 T19 DI status 12 T27 DI ...

Page 74: ...8 Pulse input 33 Hz 1669 Pulse output 27 Hz 1671 Relay output 1672 Counter A 1673 Counter B 1674 Prec Stop Counter 1684 Comm Option STW 1685 FC Port CTW 1 1690 Alarm Word 1691 Alarm Word 2 1692 Warning Word 1693 Warning Word 2 1694 Ext Status Word 1695 Ext Status Word 2 1697 Alarm Word 3 3421 PCD 1 Read For Application 3422 PCD 2 Read For Application 3423 PCD 3 Read For Application 3424 PCD 4 Read...

Page 75: ...For Application 3426 PCD 6 Read For Application 3427 PCD 7 Read For Application 3428 PCD 8 Read For Application 3429 PCD 9 Read For Application 3430 PCD 10 Read For Application 3450 Actual Position 3456 Track Error 12 23 Process Data Config Write Size 8 32 16 12 24 Process Data Config Read Size 8 32 16 12 28 Store Data Values 0 Off 2 Store all setups 12 29 Store Always 0 Off 1 On 12 3 EtherNet IP ...

Page 76: ...ref 0 11 Select preset ref 1 12 Select preset ref 2 13 Select preset ref 3 14 Select preset ref 4 15 Select preset ref 5 16 Select preset ref 6 17 Select preset ref 7 18 Select ramp 1 19 Select ramp 2 22 Run 23 Run reverse 24 Stop 25 Qstop 26 DC Brake 27 Coast 28 Freeze output 29 Start timer 0 30 Start timer 1 31 Start timer 2 32 Set digital out A low 33 Set digital out B low 34 Set digital out C ...

Page 77: ...127 C 0 C 16 35 Inverter Thermal 0 255 0 16 36 Inv Nom Current 0 655 35 A 0 A 16 37 Inv Max Current 0 655 35 A 0 A 16 38 SL Controller State 0 20 0 16 39 Control Card Temp 0 65535 C 0 C 16 5 Ref Feedb 16 50 External Reference 200 200 0 16 52 Feedback Unit 4999 4999 ProcessCtrlUnit 0 ProcessCtrlUnit 16 53 Digi Pot Reference 200 200 0 16 57 Feedback RPM 30000 30000 RPM 0 RPM 16 6 Inputs Outputs 16 6...

Page 78: ...Application 0 65535 0 34 05 PCD 5 Write For Application 0 65535 0 34 06 PCD 6 Write For Application 0 65535 0 34 07 PCD 7 Write For Application 0 65535 0 34 08 PCD 8 Write For Application 0 65535 0 34 09 PCD 9 Write For Application 0 65535 0 34 10 PCD 10 Write For Application 0 65535 0 34 2 PCD Read Par 34 21 PCD 1 Read For Application 0 65535 0 34 22 PCD 2 Read For Application 0 65535 0 34 23 PCD...

Page 79: ...r relay 40 D DC current 5 Default setting 32 Derating 56 Digital input 20 Discharge time 7 Disconnect switch 24 Disposal instruction 6 E EMC 56 EMC compliant installation 13 Encoder rotation 35 Energy efficiency 53 54 55 Energy efficiency class 56 External command 5 External controller 4 F Fault log 31 Feedback 23 Floating delta 18 Fuse 13 23 60 G Ground connection 23 wire 13 Grounded delta 18 Gro...

Page 80: ...rcurrent protection 13 P PELV 44 58 Potential equalization 14 Power connection 13 Power factor 5 23 Programming 20 31 32 Q Qualified personnel 7 Quick menu 26 31 R Recycling 6 Reference 31 Relay output 59 Remote command 4 Reset 31 32 33 45 RFI filter 18 Run command 35 S Safety 8 Serial communication Serial communication 22 32 45 59 USB serial communication 59 Service 45 Set up 35 Shielded cable 23...

Page 81: ...put terminal 24 Thermal protection 6 Thermistor 44 Torque characteristic 56 Transient protection 5 U Unintended start 7 45 V Vibration 10 Voltage level 57 W Warning and alarm list 49 Wire size 13 Index Operating Guide MG07A402 Danfoss A S 10 2017 All rights reserved 79 ...

Page 82: ...ducts already on order provided that such alterations can be made without subsequential changes being necessary in specifications already agreed All trademarks in this material are property of the respective companies Danfoss and the Danfoss logotype are trademarks of Danfoss A S All rights reserved Danfoss A S Ulsnaes 1 DK 6300 Graasten vlt drives danfoss com MG07A402 132R0153 MG07A402 10 2017 ...

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