Danfoss VLT AutomationDrive FC 302 Design Manual Download

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ENGINEERING TOMORROW

Design Guide

VLT® AutomationDrive FC 302

90–710 kW, Enclosure Sizes D and E

vlt-drives.danfoss.com

Summary of Contents for VLT AutomationDrive FC 302

Page 1: ...ENGINEERING TOMORROW Design Guide VLT AutomationDrive FC 302 90 710 kW Enclosure Sizes D and E vlt drives danfoss com...

Page 2: ......

Page 3: ...4 Overview of Enclosures 525 690 V 14 4 5 Kit Availability 16 5 Product Features 17 5 1 Automated Operational Features 17 5 2 Custom Application Features 19 5 3 Dynamic Braking Overview 23 5 4 Mechani...

Page 4: ...ns 91 8 8 D8h Exterior and Terminal Dimensions 101 8 9 E1h Exterior and Terminal Dimensions 112 8 10 E2h Exterior and Terminal Dimensions 118 8 11 E3h Exterior and Terminal Dimensions 124 8 12 E4h Ext...

Page 5: ...eset 187 12 6 Wiring Configuration for Speed Reference Using a Manual Potentiometer 187 12 7 Wiring Configuration for Speed Up Speed Down 187 12 8 Wiring Configuration for RS485 Network Connection 188...

Page 6: ...the advanced harmonics filter This guide also describes how to select the correct advanced harmonics filter for a particular application The Output Filters Design Guide explains why it is necessary to...

Page 7: ...can be present even when the warning LED indicator lights are off Failure to wait for the specified amount of time listed in Table 2 1 after power has been removed before performing service or repair...

Page 8: ...Chassis IP21 Type 1 or IP54 Type 12 Do not install a mains switch Ensure that parameter 14 50 RFI Filter is set to 1 On Remove all relay plugs marked RELAY See Illustration 2 1 Check which relay optio...

Page 9: ...agnetic interference and enhance immunity of electrical equipment and instal lations The basic protection requirement of the EMC Directive is that devices that generate electromagnetic interference EM...

Page 10: ...rganization which certifies the functional safety of the drive in accordance to EN IEC 61800 5 2 The T V S D both tests products and monitors their production to ensure that companies stay compliant w...

Page 11: ...to personnel against incidental contact with the enclosed units and to provide a degree of protection against falling dirt Type 12 General purpose enclosures are intended for use indoors to protect th...

Page 12: ...to get into the enclosure 5 Protected against dust limited entry 6 Protected totally against dust 0 No protection 1 Protected from vertical dripping water 2 Protected from dripping water at 15 angle 3...

Page 13: ...face 4 2 Enclosure Size by Power Rating kW1 Hp1 Available enclosures 90 125 D1h D3h D5h D6h 110 150 D1h D3h D5h D6h 132 200 D1h D3h D5h D6h 160 250 D2h D4h D7h D8h 200 300 D2h D4h D7h D8h 250 350 D2h...

Page 14: ...O Regeneration terminals O O O O O O Loadshare terminals O O Fuses loadshare O O Disconnect O O Circuit breakers O O Contactors O O 24 V DC supply O O O O O O O O Dimensions Height mm in 901 35 5 110...

Page 15: ...O O Fuses load share O O Disconnect O O Circuit breakers Contactors 24 V DC supply SMPS 5 A Dimensions Height mm in 2043 80 4 2043 80 4 1578 62 1 1578 62 1 Width mm in 602 23 7 698 27 5 506 19 9 604 2...

Page 16: ...s O O Loadshare terminals O O O O O O Fuses loadshare O O Disconnect O O O O Circuit breakers O O Contactors O O 24 V DC supply O O O O O O O O Dimensions Height mm in 901 35 5 1107 43 6 909 35 8 1004...

Page 17: ...Fuses load share O O Disconnect O O Circuit breakers Contactors 24 V DC supply SMPS 5 A Dimensions Height mm in 2043 80 4 2043 80 4 1578 62 1 1578 62 1 Width mm in 602 23 7 698 27 5 506 19 9 604 23 9...

Page 18: ...O O O Terminal blocks O O O O O O O O O O O O Top entry for fieldbus cables O O O O O O O O O O O O Pedestal O O O O O O S S In bottom out top cooling O O O O In bottom out back cooling O O O O O O In...

Page 19: ...n ramp down if the inertia moment is high the friction is low and the ramp down time is too short for the energy to be dissipated as a loss throughout the drive system Incorrect slip compensation sett...

Page 20: ...tors and the DC link capacitors when a certain hard coded voltage level is reached Overtemperature The drive has built in temperature sensors and reacts immediately to critical values via hard coded l...

Page 21: ...omply with the EMC product standard for drives IEC 61800 3 and the European standard EN 55011 Motor cables must be shielded and properly terminated to comply with the emission levels in EN 55011 For m...

Page 22: ...rsion of the ETR is also available for EX e motors in ATEX areas This function makes it possible to enter a specific curve to protect the Ex e motor See the programming guide for set up instructions 5...

Page 23: ...NV 3kHz l 1 5XIM N tOL 10s tCOOL 10min MIN FREQ 5Hz MAX FREQ 85 Hz PWM CONTROL f Hz Ix IM N PTC C DIN 44081 82 Manufacture xx EN 60079 0 EN 60079 7 1180 Ex e ll T3 5 15 25 50 85 0 4 0 8 1 0 1 0 0 95 1...

Page 24: ...it is possible to switch between independently programmed functions activated by digital inputs or a serial command Independent set ups are used for example to change references or for day night or su...

Page 25: ...health safety and accident prevention Understanding the generic and safety guidelines provided in the Safe Torque Off Operating Guide Having a good knowledge of the generic and safety standards for th...

Page 26: ...he speed is below the level selected in parameter 2 21 Activate Brake Speed RPM If the drive is brought into an alarm condition such as an overvoltage situation the mechanical brake immediately cuts i...

Page 27: ...same shaft No ramp up until feedback confirms that the mechanical brake is open Improved load control at stop The transition when motor takes over the load from the brake can be configured Parameter...

Page 28: ...Time p 2 29 Stop Delay P 2 24 Ramp 1 Down P 3 42 Ramp 1 Up P 3 41 Brake Release Time p 2 25 Torque Ramp Up Time p 2 27 Contact no 2 OPTIONAL E g DI33 71 Mech Brake Feedback Contact no 1 E g DI32 70 M...

Page 29: ...Use only VLT AutomationDrive FC 302 drives with other VLT AutomationDrive FC 302 drives Drives must be placed physically close to one another to allow the wiring between them to be no longer than 25...

Page 30: ...n the DC link connections and AC reactors on the mains Attempting such a configuration requires specific considerations The drive is powered exclusively from a DC source This configuration requires A...

Page 31: ...l cooling kits are available to redirect the airflow based on individual needs 5 7 1 Airflow for D1h D8h Enclosures 130BG068 10 225 mm 8 9 in 225 mm 8 9 in 225 mm 8 9 in 225 mm 8 9 in 225 mm 8 9 in 22...

Page 32: ...5 12 Standard Airflow Configuration for E1h E2h Left and E3h E4h Right 225 mm 8 9 in 130BF700 10 Illustration 5 13 Optional Airflow Configuration Through the Back Wall for E1h E2h Left and E3h E4h Ri...

Page 33: ...emulates the VLT 3000 commands in the VLT AutomationDrive FC 302 The VLT 3000 can be replaced by the VLT AutomationDrive FC 302 or an existing system can be expanded without costly change of the PLC...

Page 34: ...communication models network management and device description model it offers a fast communication network and the following features Dynamic motion control applications Material handling Synchroniz...

Page 35: ...CB 114 protects the motor from being overheated by monitoring the temperature of motor bearings and windings 3 self detecting sensor inputs for 2 or 3 wire PT100 PT1000 sensors 1 extra analog input 4...

Page 36: ...or synchronization of multiple slaves Control via I Os or fieldbus Home function Configuration and readout of status and data via the LCP 6 3 3 VLT Positioning Controller MCO 351 The MCO 351 option of...

Page 37: ...ters refer to the Output Filters Design Guide 6 7 Common mode Filters High frequency common mode cores HF CM cores reduce electromagnetic interference and eliminate bearing damage by electrical discha...

Page 38: ...fficiency3 0 98 0 98 0 98 Output frequency Hz 0 590 0 590 0 590 Heat sink overtemperature trip C F 110 230 110 230 110 230 Control card overtemperature trip C F 75 167 75 167 75 167 Table 7 1 Electric...

Page 39: ...y3 0 98 0 98 0 98 Output frequency Hz 0 590 0 590 0 590 Heat sink overtemperature trip C F 110 230 110 230 110 230 Control card overtemperature trip C F 80 176 80 176 80 176 Table 7 2 Electrical Data...

Page 40: ...0 V W 2 3 6178 6928 6851 8036 7297 8783 Estimated power loss at 460 V W 2 3 5322 5910 5846 6933 7240 7969 Efficiency3 0 98 0 98 0 98 Output frequency Hz 0 590 0 590 0 590 Heat sink overtemperature tri...

Page 41: ...3 7182 7809 7771 9236 Efficiency3 0 98 0 98 Output frequency Hz 0 590 0 590 Heat sink overtemperature trip C F 110 230 100 212 Control card overtemperature trip C F 80 176 80 176 Power card overtemper...

Page 42: ...Estimated power loss at 690 V W 2 3 1057 1204 1205 1477 1480 1798 1800 2167 2159 2740 Efficiency3 0 98 0 98 0 98 0 98 0 98 Output frequency Hz 0 590 0 590 0 590 0 590 0 590 Heat sink overtemperature...

Page 43: ...3 2446 3175 3123 3851 3771 4614 4258 5155 Efficiency3 0 98 0 98 0 98 0 98 Output frequency Hz 0 590 0 590 0 590 0 590 Heat sink overtemperature trip C F 110 230 110 230 110 230 110 230 Control card o...

Page 44: ...V W 2 3 4989 6062 5419 6879 6833 8076 Estimated power loss at 690 V W 2 3 4920 5939 5332 6715 6678 7852 Efficiency3 0 98 0 98 0 98 Output frequency Hz 0 500 0 500 0 500 Heat sink overtemperature trip...

Page 45: ...at 600 V W 2 3 8069 9208 8543 10346 10319 12723 Estimated power loss at 690 V W 2 3 7848 8921 8363 10066 10060 12321 Efficiency3 0 98 0 98 0 98 Output frequency Hz 0 500 0 500 0 500 Heat sink overtem...

Page 46: ...s 1 Dependent on voltage and power Torque characteristics Starting torque constant torque Maximum 150 for 60 s1 2 Overload torque constant torque Maximum 150 for 60 s1 2 1 Percentage relates to the n...

Page 47: ...l inputs Programmable digital inputs 4 6 Terminal number 18 19 271 291 32 33 Logic PNP or NPN Voltage level 0 24 V DC Voltage level logic 0 PNP 5 V DC Voltage level logic 1 PNP 10 V DC Voltage level l...

Page 48: ...nically isolated from the supply voltage PELV and other high voltage terminals Control card RS485 serial communication Terminal number 68 P TX RX 69 N TX RX Terminal number 61 Common for terminals 68...

Page 49: ...ve load 2 3 400 V AC 2 A Maximum terminal load AC 15 1 on 4 5 NO Inductive load cos 0 4 240 V AC 0 2 A Maximum terminal load DC 1 1 on 4 5 NO Resistive load 80 V DC 2 A Maximum terminal load DC 13 1 o...

Page 50: ...or on the drive or an isolated USB cable converter 7 8 Enclosure Weights Enclosure 380 480 500 V 525 690 V D1h 62 137 62 137 D2h 125 276 125 276 D3h 62 137 108 238 1 62 137 108 238 1 D4h 125 276 179 3...

Page 51: ...h Exterior and Terminal Dimensions 8 1 1 D1h Exterior Dimensions 130BE982 10 667 26 3 500 19 7 164 6 5 99 3 9 Illustration 8 1 Front View of D1h Exterior and Terminal Dimen Design Guide MG38C202 Danfo...

Page 52: ...9 82 3 2 148 5 8 20 0 8 844 33 2 561 22 1 18 0 7 130BF797 10 Illustration 8 2 Side View of D1h Exterior and Terminal Dimen VLT AutomationDrive FC 302 50 Danfoss A S 01 2018 All rights reserved MG38C2...

Page 53: ...2 130 5 1 180 7 1 325 12 8 123 4 8 78 3 1 63 2 5 11 0 4 20 0 8 9 0 3 24 0 9 33 1 3 25 1 0 11 0 4 130BF798 10 A A B B Illustration 8 3 Back View of D1h Exterior and Terminal Dimen Design Guide MG38C20...

Page 54: ...learance for D1h 130BF607 10 205 8 1 138 5 4 274 10 8 27 1 0 137 5 4 1 2 1 Mains side 2 Motor side Illustration 8 5 Gland Plate Dimensions for D1h Exterior and Terminal Dimen VLT AutomationDrive FC 30...

Page 55: ...1 5 263 10 4 33 1 3 62 2 4 101 4 0 140 5 5 163 6 4 185 7 3 224 8 8 2 1 3 1 Mains terminals 3 Motor terminals 2 Ground terminals Illustration 8 6 D1h Terminal Dimensions Front View Exterior and Termina...

Page 56: ...2 M10 M10 32 1 3 13 0 5 32 1 3 13 0 5 1 Mains terminals 2 Motor terminals Illustration 8 7 D1h Terminal Dimensions Side Views Exterior and Terminal Dimen VLT AutomationDrive FC 302 54 Danfoss A S 01...

Page 57: ...minal Dimensions 8 2 1 D2h Exterior Dimensions 130BF321 10 96 3 8 211 8 3 602 23 7 871 34 3 Illustration 8 8 Front View of D2h Exterior and Terminal Dimen Design Guide MG38C202 Danfoss A S 01 2018 All...

Page 58: ...9 10 1050 41 3 718 28 3 148 5 8 18 0 7 378 14 9 142 5 6 20 0 8 Illustration 8 9 Side View of D2h Exterior and Terminal Dimen VLT AutomationDrive FC 302 56 Danfoss A S 01 2018 All rights reserved MG38C...

Page 59: ...33 7 130 5 1 420 16 5 346 13 6 280 11 0 271 10 7 A A B B 9 0 3 20 0 8 11 0 4 75 2 9 24 0 9 11 0 4 33 1 3 130BF800 10 Illustration 8 10 Back View of D2h Exterior and Terminal Dimen Design Guide MG38C20...

Page 60: ...learance for D2h 130BF608 10 27 1 0 185 7 3 1 2 369 14 5 196 7 7 145 5 7 1 Mains side 2 Motor side Illustration 8 12 Gland Plate Dimensions for D2h Exterior and Terminal Dimen VLT AutomationDrive FC 3...

Page 61: ...5 6 42 1 6 68 2 7 126 5 0 184 7 2 246 9 7 300 11 8 354 13 9 378 14 9 0 0 0 0 2 1 3 1 Mains terminals 3 Motor terminals 2 Ground terminals Illustration 8 13 D2h Terminal Dimensions Front View Exterior...

Page 62: ...15 0 6 38 1 5 19 0 8 15 0 6 18 0 7 35 1 4 M10 1 Mains terminals 2 Motor terminals Illustration 8 14 D2h Terminal Dimensions Side Views Exterior and Terminal Dimen VLT AutomationDrive FC 302 60 Danfoss...

Page 63: ...minal Dimensions 8 3 1 D3h Exterior Dimensions 130BF322 10 61 2 4 128 5 0 495 19 5 660 26 0 Illustration 8 15 Front View of D3h Exterior and Terminal Dimen Design Guide MG38C202 Danfoss A S 01 2018 Al...

Page 64: ...8 20 0 8 130BF801 10 844 33 2 39 1 5 375 14 8 82 3 2 18 0 7 Illustration 8 16 Side View of D3h Exterior and Terminal Dimen VLT AutomationDrive FC 302 62 Danfoss A S 01 2018 All rights reserved MG38C20...

Page 65: ...4 33 2 78 3 1 123 4 8 250 9 8 180 7 1 A B A B 33 1 3 11 0 4 25 1 0 11 0 4 20 0 8 9 0 3 24 0 9 25 1 0 M10 M10 130BF802 10 Illustration 8 17 Back View of D3h Exterior and Terminal Dimen Design Guide MG3...

Page 66: ...184 7 2 223 8 8 152 6 0 217 8 5 292 11 5 0 0 2 1 3 4 1 Mains terminals 3 Motor terminals 2 Brake terminals 4 Ground terminals Illustration 8 18 D3h Terminal Dimensions Front View Exterior and Termina...

Page 67: ...6 7 M10 13 0 5 32 1 3 145 5 7 182 7 2 3X M8x18 0 0 1 and 6 Bottom brake regen terminals 3 and 5 Mains terminals 2 and 7 Motor terminals 4 Ground terminals Illustration 8 19 D3h Terminal Dimensions Si...

Page 68: ...mensions 8 4 1 D4h Enclosure Dimensions 130BF323 10 176 6 9 611 24 1 59 2 3 868 34 2 Illustration 8 20 Front View of D4h Exterior and Terminal Dimen VLT AutomationDrive FC 302 66 Danfoss A S 01 2018 A...

Page 69: ...BF803 10 20 0 8 148 5 8 18 0 7 1050 41 3 39 1 5 375 14 8 142 5 6 Illustration 8 21 Side Dimensions for D4h Exterior and Terminal Dimen Design Guide MG38C202 Danfoss A S 01 2018 All rights reserved 67...

Page 70: ...213 8 4 1122 44 2 1096 43 1 1051 41 4 271 10 7 130 5 1 25 1 0 33 1 3 11 0 4 40 1 6 11 0 4 9 0 3 20 0 8 24 0 9 Illustration 8 22 Back Dimensions for D4h Exterior and Terminal Dimen VLT AutomationDrive...

Page 71: ...319 12 6 376 14 8 293 11 5 237 9 3 130BF347 10 0 0 o o 1 3 2 4 1 Mains terminals 3 Motor terminals 2 Brake terminals 4 Ground terminals Illustration 8 23 D4h Terminal Dimensions Front View Exterior an...

Page 72: ...M10 22 0 9 35 1 4 15 0 6 18 0 7 M10 16 0 6 32 1 3 19 0 7 1 and 6 Brake regeneration terminals 3 and 5 Mains terminals 2 and 7 Motor terminals 4 Ground terminals Illustration 8 24 D4h Terminal Dimensio...

Page 73: ...Terminal Dimensions 8 5 1 D5h Exterior Dimensions 149 5 9 733 28 9 1107 43 6 130BF324 10 Illustration 8 25 Front View of D5h Exterior and Terminal Dimen Design Guide MG38C202 Danfoss A S 01 2018 All r...

Page 74: ...130BF805 10 161 6 3 23 0 9 115 4 5 381 15 0 1277 50 3 Illustration 8 26 Side View of D5h Exterior and Terminal Dimen VLT AutomationDrive FC 302 72 Danfoss A S 01 2018 All rights reserved MG38C202 8 8...

Page 75: ...5 1 123 4 8 78 3 1 200 7 9 1324 52 1 1111 43 7 130 5 1 123 4 8 78 3 1 200 7 9 200 7 9 220 8 7 25 1 4X 11 0 4 63 2 5 15 0 6 11 0 4 24 0 9 20 0 8 9 0 3 Illustration 8 27 Back View of D5h Exterior and T...

Page 76: ...30BF828 10 433 17 0 670 26 4 218 8 6 Illustration 8 28 Heat Sink Access Dimensions for D5h Exterior and Terminal Dimen VLT AutomationDrive FC 302 74 Danfoss A S 01 2018 All rights reserved MG38C202 8...

Page 77: ...Door Clearance for D5h 111 4 4 224 8 8 242 9 5 121 4 8 43 1 7 1 2 130BF609 10 1 Mains side 2 Motor side Illustration 8 30 Gland Plate Dimensions for D5h Exterior and Terminal Dimen Design Guide MG38C...

Page 78: ...0 10 2 118 4 6 148 5 8 90 3 6 196 7 7 227 9 0 221 8 7 3 4 2 1 1 Mains terminals 3 Brake terminals 2 Ground terminals 4 Motor terminals Illustration 8 31 D5h Terminal Dimensions with Disconnect Option...

Page 79: ...0 1 3 2 1 Mains terminals 3 Motor terminals 2 Brake terminals Illustration 8 32 D5h Terminal Dimensions with Disconnect Option Side Views Exterior and Terminal Dimen Design Guide MG38C202 Danfoss A S...

Page 80: ...293 11 5 511 20 1 517 20 4 623 24 5 727 28 6 3 4 1 Mains terminals 3 Motor terminals 2 Brake terminals 4 Ground terminals Illustration 8 33 D5h Terminal Dimensions with Brake Option Front View Exterio...

Page 81: ...8 0 0 0 0 2 1 3 1 Mains terminals 3 Motor terminals 2 Brake terminals Illustration 8 34 D5h Terminal Dimensionswith Brake Option Side Views Exterior and Terminal Dimen Design Guide MG38C202 Danfoss A...

Page 82: ...l Dimensions 8 6 1 D6h Exterior Dimensions 159 6 3 130BF325 10 909 35 8 1447 57 0 Illustration 8 35 Front View of D6h Exterior and Terminal Dimen VLT AutomationDrive FC 302 80 Danfoss A S 01 2018 All...

Page 83: ...130BF807 10 1617 63 7 181 7 1 23 0 9 115 4 5 381 15 0 Illustration 8 36 Side View of D6h Exterior and Terminal Dimen Design Guide MG38C202 Danfoss A S 01 2018 All rights reserved 81 8 8...

Page 84: ...0 5 1 1452 57 2 200 7 9 559 22 0 130 5 1 200 7 9 78 3 1 123 4 8 1615 63 6 1663 65 5 200 7 9 78 3 1 123 4 8 24 0 9 20 0 8 9 0 1 64 3 0 11 0 4 M10 Illustration 8 37 Back View of D6h Exterior and Termina...

Page 85: ...130BF829 10 433 17 0 1009 39 7 218 8 6 Illustration 8 38 Heat Sink Access Dimensions for D6h Exterior and Terminal Dimen Design Guide MG38C202 Danfoss A S 01 2018 All rights reserved 83 8 8...

Page 86: ...learance for D6h 111 4 4 224 8 8 242 9 5 121 4 8 43 1 7 1 2 130BF609 10 1 Mains side 2 Motor side Illustration 8 40 Gland Plate Dimensions for D6h Exterior and Terminal Dimen VLT AutomationDrive FC 30...

Page 87: ...2 193 7 6 221 8 7 249 9 8 260 10 2 146 5 8 3 2 1 4 5 1 Mains terminals 4 Brake terminals 2 Ground terminals 5 Motor terminals 3 TB6 terminal block for contactor Illustration 8 41 D6h Terminal Dimensio...

Page 88: ...6 8 1 1 Mains terminals 3 Motor terminals 2 Brake terminals Illustration 8 42 D6h Terminal Dimensions with Contactor Option Side Views Exterior and Terminal Dimen VLT AutomationDrive FC 302 86 Danfoss...

Page 89: ...4 Brake terminals 2 Ground terminals 5 Motor terminals 3 TB6 terminal block for contactor Illustration 8 43 D6h Terminal Dimensions with Contactor and Disconnect Options Front View Exterior and Termin...

Page 90: ...inals 3 Motor terminals 2 Mains terminals Illustration 8 44 D6h Terminal Dimensions with Contactor and Disconnect Options Side Views Exterior and Terminal Dimen VLT AutomationDrive FC 302 88 Danfoss A...

Page 91: ...3 4 1 Mains terminals 3 Brake terminals 2 Ground terminals 4 Motor terminals Illustration 8 45 D6h Terminal Dimensions with Circuit Breaker Option Front View Exterior and Terminal Dimen Design Guide M...

Page 92: ...terminals 3 Motor terminals 2 Brake terminals Illustration 8 46 D6h Terminal Dimensions with Circuit Breaker Option Side Views Exterior and Terminal Dimen VLT AutomationDrive FC 302 90 Danfoss A S 01...

Page 93: ...erminal Dimensions 8 7 1 D7h Exterior Dimensions 130BF326 10 209 8 2 1282 50 5 1754 69 1 Illustration 8 47 Front View of D7h Exterior and Terminal Dimen Design Guide MG38C202 Danfoss A S 01 2018 All r...

Page 94: ...1 0 130BF809 10 23 0 9 156 6 2 386 15 2 161 6 3 193 76 0 Illustration 8 48 Side View of D7h Exterior and Terminal Dimen VLT AutomationDrive FC 302 92 Danfoss A S 01 2018 All rights reserved MG38C202 8...

Page 95: ...0 25 1 0 14 0 6 1760 69 3 130 5 1 70 2 8 385 15 2 25 1 0 M10 668 26 3 107 4 2 213 8 4 320 12 6 978 77 9 1953 76 9 107 4 2 213 8 4 320 12 6 B B 23 0 9 Illustration 8 49 Back View of D7h Exterior and T...

Page 96: ...6 12 4 130BF830 10 591 23 3 1168 46 0 Illustration 8 50 Heat Sink Access Dimensions for D7h Exterior and Terminal Dimen VLT AutomationDrive FC 302 94 Danfoss A S 01 2018 All rights reserved MG38C202 8...

Page 97: ...0 4 130BF832 10 1731 68 1 23 0 9 468 18 4 271 10 7 1537 60 5 Illustration 8 51 Wall Mount Dimensions for D7h Exterior and Terminal Dimen Design Guide MG38C202 Danfoss A S 01 2018 All rights reserved 9...

Page 98: ...earance for D7h 130BF610 10 222 8 7 115 4 5 337 13 3 169 6 6 43 1 7 A 1 2 1 Mains side 2 Motor side Illustration 8 53 Gland Plate Dimensions for D7h Exterior and Terminal Dimen VLT AutomationDrive FC...

Page 99: ...9 195 7 7 238 9 4 292 11 5 346 13 6 49 1 9 198 7 8 368 14 5 545 21 4 3 4 1 Mains terminals 3 Motor terminals 2 Brake terminals 4 Ground terminals Illustration 8 54 D7h Terminal Dimensions with Disconn...

Page 100: ...Mains terminals 3 Motor terminals 2 Brake terminals Illustration 8 55 D7h Terminal Dimensions with Disconnect Option Side Views Exterior and Terminal Dimen VLT AutomationDrive FC 302 98 Danfoss A S 0...

Page 101: ...7 1034 40 7 1082 42 6 1202 47 3 1260 49 6 375 14 8 2 1 3 4 1 Mains terminals 3 Brake terminals 2 Ground terminals 4 Motor terminals Illustration 8 56 D7h Terminal Dimensions with Brake Option Front V...

Page 102: ...0 2 1 3 1 Brake terminals 3 Motor terminals 2 Mains terminals Illustration 8 57 D7h Terminal Dimensions with Brake Option Side Views Exterior and Terminal Dimen VLT AutomationDrive FC 302 100 Danfoss...

Page 103: ...imensions 8 8 1 D8h Exterior Dimensions 130BF327 10 215 8 5 1400 55 1 1699 66 9 767 30 2 112 4 4 Illustration 8 58 Front View of D8h Exterior and Terminal Dimen Design Guide MG38C202 Danfoss A S 01 20...

Page 104: ...88 0 23 0 9 406 16 0 156 6 2 162 6 4 25 1 0 130BF811 10 Illustration 8 59 Side View of D8h Exterior and Terminal Dimen VLT AutomationDrive FC 302 102 Danfoss A S 01 2018 All rights reserved MG38C202...

Page 105: ...1 0 107 4 2 213 8 4 320 12 6 107 4 2 213 8 4 320 12 6 130 5 1 130 5 1 973 38 3 2065 81 3 2259 88 9 2284 89 9 72 2 8 25 1 0 M10 385 15 2 235 9 3 14 0 6 Illustration 8 60 Back View of D8h Exterior and T...

Page 106: ...BF831 10 1473 58 0 316 12 4 591 23 3 Illustration 8 61 Heat Sink Access Dimensions for D8h Exterior and Terminal Dimen VLT AutomationDrive FC 302 104 Danfoss A S 01 2018 All rights reserved MG38C202 8...

Page 107: ...oor Clearance for D8h 130BF610 10 222 8 7 115 4 5 337 13 3 169 6 6 43 1 7 A 1 2 1 Mains side 2 Motor side Illustration 8 63 Gland Plate Dimensions for D8h Exterior and Terminal Dimen Design Guide MG38...

Page 108: ...8 521 20 5 95 3 7 151 5 9 130BF367 10 1 2 3 4 5 1 Mains terminals 4 TB6 terminal block for contactor 2 Brake terminals 5 Motor terminals 3 Ground terminals Illustration 8 64 D8h Terminal Dimensions w...

Page 109: ...0 0 0 1 3 2 1 Mains terminals 3 Motor terminals 2 Brake terminals Illustration 8 65 D8h Terminal Dimensions with Contactor Option Side Views Exterior and Terminal Dimen Design Guide MG38C202 Danfoss A...

Page 110: ...terminal block for contactor 2 Brake terminals 5 Motor terminals 3 Ground terminals Illustration 8 66 D8h Terminal Dimensions with Contactor and Disconnect Options Front View Exterior and Terminal Dim...

Page 111: ...s terminals 3 Motor terminals 2 Brake terminals Illustration 8 67 D8h Terminal Dimensions with Contactor and Disconnect Options Side View Exterior and Terminal Dimen Design Guide MG38C202 Danfoss A S...

Page 112: ...ns terminals 3 Ground terminals 2 Brake terminals 4 Motor terminals Illustration 8 68 D8h Terminal Dimensions with Circuit Breaker Option Front View Exterior and Terminal Dimen VLT AutomationDrive FC...

Page 113: ...0 6 32 1 3 M10 20 14 0 5 18 0 7 0 8 35 1 4 1 Mains terminals 3 Motor terminals 2 Brake terminals Illustration 8 69 D8h Terminal Dimensions with Circuit Breaker Option Side View Exterior and Terminal D...

Page 114: ...or Dimensions 130BF648 10 22 0 8 393 15 5 602 23 7 2043 80 4 2002 78 8 1553 61 1 1393 54 9 912 35 9 13 0 5 3X Illustration 8 70 Front View of E1h Exterior and Terminal Dimen VLT AutomationDrive FC 302...

Page 115: ...4 0 2X 9 0 7 2X 35 1 4 2X 125 4 9 2X 280 11 0 2X 190 7 5 1 513 20 2 567 22 3 1 Knockout panel Illustration 8 71 Side View of E1h Exterior and Terminal Dimen Design Guide MG38C202 Danfoss A S 01 2018...

Page 116: ...7 6 168 6 6 1800 70 9 601 23 7 69 2 7 464 18 3 4X 457 18 0 4X 73 2 8 1 96 3 8 1 Heat sink access panel optional Illustration 8 72 Back View of E1h Exterior and Terminal Dimen VLT AutomationDrive FC 30...

Page 117: ...6 A 11 0 4 750 29 5 558 22 0 75 22 0 8 137 5 4 560 22 0 412 16 2 184 7 3 424 16 7 1 Gland plate Illustration 8 73 Door Clearance and Gland Plate Dimensions for E1h Exterior and Terminal Dimen Design G...

Page 118: ...5 19 1 248 9 8 241 9 5 171 6 7 414 16 3 361 14 2 331 13 0 501 19 7 497 19 6 431 17 0 512 20 2 4 1 Mains terminals 3 Motor terminals 2 Brake or regen terminals 4 Ground terminals M10 nut Illustration 8...

Page 119: ...4 6 4 290 11 4 377 14 8 0 0 0 164 6 4 290 11 4 18 0 7 0 0 0 84 3 3 42 1 7 5X 0 0 0 36 1 4 44 1 8 14 0 5 Illustration 8 75 E1h Terminal Dimensions Side Views Exterior and Terminal Dimen Design Guide MG...

Page 120: ...ior Dimensions 2043 80 4 2002 78 8 1553 61 1 1393 54 9 912 35 9 394 15 5 698 27 5 97 3 8 13 0 5 3X 130BF654 10 Illustration 8 76 Front View of E2h Exterior and Terminal Dimen VLT AutomationDrive FC 30...

Page 121: ...X 1 513 20 2 567 22 3 2X 280 11 0 2X 190 7 5 2X 35 1 4 2X 125 4 9 130BF653 10 1 Knockout panel Illustration 8 77 Side View of E2h Exterior and Terminal Dimen Design Guide MG38C202 Danfoss A S 01 2018...

Page 122: ...601 23 7 69 2 7 4X 121 4 8 560 22 0 4X 457 18 0 1209 47 6 508 20 0 254 10 0 1 1 Heat sink access panel optional Illustration 8 78 Back View of E2h Exterior and Terminal Dimen VLT AutomationDrive FC 3...

Page 123: ...0 7 137 5 4 653 25 7 22 0 8 508 20 0 656 25 8 1 293 11 5 173 6 8 656 25 8 22 0 8 1 Gland plate Illustration 8 79 Door Clearance and Gland Plate Dimensions for E2h Exterior and Terminal Dimen Design G...

Page 124: ...483 19 0 409 16 1 387 15 2 597 23 5 579 22 8 503 19 8 479 18 9 568 22 4 519 20 4 608 23 9 2 3 4 1 Mains terminals 3 Motor terminals 2 Brake or regen terminals 4 Ground terminals M10 nut Illustration...

Page 125: ...77 14 8 0 0 0 164 6 4 290 11 4 130BF690 10 A 18 0 7 0 0 0 84 3 3 42 1 7 5X 0 0 0 36 1 4 44 1 8 14 0 5 A Illustration 8 81 E2h Terminal Dimensions Side Views Exterior and Terminal Dimen Design Guide MG...

Page 126: ...r Dimensions 130BF656 10 1578 62 1 1537 60 5 1348 53 1 13 0 5 3X 506 19 9 30 1 2 13 0 5 10 0 4 10 0 4 15 0 6 A A Illustration 8 82 Front View of E3h Exterior and Terminal Dimen VLT AutomationDrive FC...

Page 127: ...0BF658 10 20 0 8 2X 2X 101 4 0 2X 19 0 7 2X 18 0 7 2X 21 0 8 482 19 0 Illustration 8 83 Side View of E3h Exterior and Terminal Dimen Design Guide MG38C202 Danfoss A S 01 2018 All rights reserved 125 8...

Page 128: ...29 3 39 1 5 22 0 9 215 8 5 48 1 9 206 8 1 412 16 2 430 16 9 4X 457 18 0 464 18 3 1 1 Heat sink access panel optional Illustration 8 84 Back View of E3h Exterior and Terminal Dimen VLT AutomationDrive...

Page 129: ...6 160 6 3 2 1 RFI shield termination standard with RFI option 2 Cable EMC clamp 3 Gland plate Illustration 8 85 RFI Shield Termination and Gland Plate Dimensions for E3h Exterior and Terminal Dimen D...

Page 130: ...6 194 7 6 174 6 9 201 7 9 284 11 2 340 13 4 314 12 3 367 14 4 444 17 5 423 16 7 450 17 7 2 3 4 1 1 Mains terminals 3 Motor terminals 2 Brake or regen terminals 4 Ground terminals M8 and M10 nuts Illus...

Page 131: ...160 6 3 0 0 0 184 7 2 184 7 2 A 5X 14 0 5 44 1 8 0 0 0 36 1 4 18 0 7 0 0 0 84 3 3 42 1 7 A Illustration 8 87 E3h Mains Motor and Ground Terminal Dimensions Side Views Exterior and Terminal Dimen Desig...

Page 132: ...0 0 8 0 0 0 35 1 4 0 0 0 15 0 6 35 1 4 50 2 0 75 3 0 90 3 5 125 4 9 140 5 5 2X 125 4 9 0 0 0 Illustration 8 88 E3h Load Share Regen Terminal Dimensions Exterior and Terminal Dimen VLT AutomationDrive...

Page 133: ...Exterior Dimensions 130BF664 10 13 0 5 10 0 4 10 0 4 15 0 6 A A 1578 62 1 1537 60 5 1348 53 1 30 1 2 604 23 8 13 0 5 3X Illustration 8 89 Front View of E4h Exterior and Terminal Dimen Design Guide MG3...

Page 134: ...10 20 0 8 2X 2X 101 4 0 2X 19 0 7 2X 18 0 7 2X 21 0 8 482 19 0 Illustration 8 90 Side View of E4h Exterior and Terminal Dimen VLT AutomationDrive FC 302 132 Danfoss A S 01 2018 All rights reserved MG3...

Page 135: ...68 6 6 136 5 4 39 1 5 22 0 9 263 10 4 4X 457 18 0 744 29 3 4X 74 2 9 560 22 0 526 20 7 154 6 1 1 1 Heat sink access panel optional Illustration 8 91 Back View of E4h Exterior and Terminal Dimen Design...

Page 136: ...6 3 2 1 RFI shield termination standard with RFI option 2 Cable EMC clamp 3 Gland plate Illustration 8 92 RFI Shield Termination and Gland Plate Dimensions for E4h Exterior and Terminal Dimen VLT Auto...

Page 137: ...410 16 1 499 19 6 435 17 1 531 20 9 256 10 1 33 1 3 2 3 4 540 21 2 432 17 0 521 20 5 472 18 6 561 22 1 1 Mains terminals 3 Motor terminals 2 Brake or regen terminals 4 Ground terminals M8 and M10 nut...

Page 138: ...3 0 0 0 0 0 0 160 6 3 0 0 0 287 11 3 184 7 2 184 7 2 A 18 0 7 0 0 0 84 3 3 42 1 7 Illustration 8 94 E4h Mains Motor and Ground Terminal Dimensions Side Views Exterior and Terminal Dimen VLT Automatio...

Page 139: ...2 0 75 3 0 90 3 5 125 4 9 140 5 5 8X 14 0 5 2X 125 4 9 0 0 0 0 0 0 234 9 2 314 12 4 0 0 0 219 8 6 A Illustration 8 95 E4h Load Share Regen Terminal Dimensions Exterior and Terminal Dimen Design Guide...

Page 140: ...lation environment For specifications regarding ambient conditions see chapter 7 5 Ambient Conditions NOTICE CONDENSATION Moisture can condense on the electronic components and cause short circuits Av...

Page 141: ...n does not need an individual approval from an approbated organization Motors with class d e protection The motor itself has an e ignition protection class while the motor cabling and connection envir...

Page 142: ...the room NOTICE For E3h and E4h enclosures IP20 Chassis at least 1 door fan is required on the enclosure to remove the heat not contained in the back channel of the drive It also removes any additiona...

Page 143: ...motor must be supplied with extra air cooling If extra air cooling cannot be provided a motor designed for low RPM constant torque applications can be used instead Variable quadratic torque applicatio...

Page 144: ...80 90 1 60 100 110 2 3 4 5 6 7 8 9 0 50 Iout fsw kHz 45 C 113 F 50 C 122 F 55 C 131 F SFAVM 130BX475 11 Iout fsw kHz 70 80 90 60 100 110 2 4 6 0 3 1 5 45 C 113 F 50 C 122 F 55 C 131 F 130BX476 11 Iou...

Page 145: ...C 131 F E1h E4h N355 to N710 525 690 V 60 AVM 130BX489 11 Iout fsw kHz 70 80 90 0 5 60 100 110 2 0 0 0 1 0 1 5 2 5 4 0 3 0 3 5 5 5 4 5 5 0 50 C 122 F 55 C 131 F 130BX490 11 Iout fsw kHz 70 80 90 0 5 6...

Page 146: ...rotection between drive and motor is required for applications with multiple motors Input fusing is required to provide short circuit and overcurrent protection If fuses are not factory supplied the i...

Page 147: ...3 D IN 32 D IN 1 2 ON A53 U I S201 ON 2 1 A54 U I S202 ON 0 20 mA OFF 0 10 V 95 400 V AC 2A P 5 00 R 82 R 81 37 D IN 1 P RS485 68 N RS485 69 COM RS485 61 0V 5V S801 RS485 RS485 2 1 ON S801 Bus Term OF...

Page 148: ...shield to install a motor isolator or contactor continue the shield at the lowest possible HF impedance Connect the motor cable shield to both the decoupling plate of the drive and the metal housing o...

Page 149: ...ake module occurs prevent excessive power dissipation in the brake resistor by using a mains switch or contactor to disconnect the mains from the drive 10 3 5 Personal Computer Connection To control t...

Page 150: ...e Connect 1 end of the shield to ground via a 100 nF capacitor keeping leads short 5 When using cables for serial communication eliminate low frequency noise currents between 2 drives by connecting 1...

Page 151: ...Serial communication terminals 2 Digital input output terminals 3 Analog input output terminals Illustration 10 7 Terminal Numbers Located on the Connectors Terminal Parameter Default setting Descrip...

Page 152: ...Parameter 6 50 Terminal 42 Output 0 No operation Programmable analog output 0 20 mA or 4 20 mA at a maximum of 500 Terminal Parameter Default setting Description 50 10 V DC 10 V DC analog supply volta...

Page 153: ...A070URD31KI0630 N250 170M4017 LA50QS800 4 L50S 800 FWH 800A 20 610 31 800 A50QS800 4 6 9URD32D08A0800 A070URD31KI0800 Table 10 10 D1h D8h Power semiconductor Fuse Options 380 500 V Model Bussmann Siba...

Page 154: ...upplied with internal drive fusing to meet the 100 kA SCCR and to comply with UL 61800 5 1 enclosed drive requirements E3h and E4h drives must be fitted with Type aR fuses to meet the 100 kA SCCR Inpu...

Page 155: ...Protection set to 20 ATEX ETR is combined with the use of MCB 112 it is possible to control an Ex e motor in explosion hazardous areas Consult the programming guide for details on how to set up the d...

Page 156: ...ions is valid as long as the parallel cables are kept short less than 10 m 32 ft each D Consider voltage drop across the motor cables E Consider voltage drop across the motor cables F The total motor...

Page 157: ...machine This procedure can be difficult for pumps Make a direct ground connection between the motor and load motor Lower the IGBT switching frequency Modify the inverter waveform 60 AVM vs SFAVM Insta...

Page 158: ...ng Capability 380 500 V Model N55K N75K N90K N110 N132 N160 N200 N250 N315 Cycle time s 600 600 600 600 600 600 600 600 600 Braking duty cycle at 100 torque 40 40 40 40 40 40 40 40 40 Braking duty cyc...

Page 159: ...tain 1 brake chopper NOTICE If a short circuit occurs in the brake transistor or a ground fault occurs in the brake module or wiring power dissipation in the brake resistor is prevented only by using...

Page 160: ...more details 10 9 Leakage Current Follow national and local codes regarding protective grounding of equipment where leakage current exceeds 3 5 mA Drive technology implies high frequency switching at...

Page 161: ...optimum EMC performance is needed or parallel motors are connected or the motor cable length is above 25 m 82 ft Danfoss recommends setting parameter 14 50 RFI Filter to ON Refer also to the Applicat...

Page 162: ...ns For more information see parameter 30 50 Heat Sink Fan Mode 10 13 dU dt Conditions NOTICE To avoid the premature aging of motors that are not designed to be used with drives such as those motors wi...

Page 163: ...25 200 30 98 500 150 492 500 0 28 1418 2105 300 984 500 0 21 1530 2450 160 250 250 350 30 98 500 150 492 500 0 23 1261 2465 300 984 500 0 96 1278 597 Table 10 27 NEMA dU dt Test Results for D1h D8h wi...

Page 164: ...400 450 550 5 16 460 0 33 1038 2556 30 98 460 1 27 1061 668 150 492 460 0 84 1142 1094 300 984 460 2 25 1244 443 450 500 600 650 5 16 460 0 53 1042 1569 30 98 460 1 22 1200 1436 150 492 460 0 90 1110...

Page 165: ...m ft dU dt kV s 0 100 328 200 656 0 50 1 00 1 50 2 00 2 50 3 00 3 50 1 2 3 4 300 984 e30bu004 10 1 Unshielded cable with no filter 2 Shielded cable with no filter 3 Unshielded cable with dU dt filter...

Page 166: ...3 1525 3712 50 164 690 0 82 2040 1996 Table 10 35 IEC dU dt Test Results for E1h E4h with Unshielded Cables and No Output Filter 525 690 V Power size kW hp Cable m ft Mains voltage V Rise time s Peak...

Page 167: ...Motor Terminals for Enclosures E2h E4h 525 690 V Motor cable length m ft dv dt kV s 0 100 328 200 656 0 50 1 00 1 50 2 00 2 50 300 984 e30bu010 10 1 2 3 4 1 Shielded cable with no filter 2 Unshielded...

Page 168: ...the phase wires and the shield and again between the shield and ground This added cable capacitance along with other parasitic capacitance and motor inductance changes the electromagnetic emission sig...

Page 169: ...ustable speed drives EN IEC 61800 3 2004 the EMC requirements depend on the environment in which the drive is installed These environments along with the mains voltage supply requirements are defined...

Page 170: ...amplitude modulated simulation of the effects of radar radio communication equipment and mobile communications equipment EN 61000 4 4 IEC 61000 4 4 Burst transients Simulation of interference brought...

Page 171: ...d comply with both PELV and the galvanic isolation requirements 130BX514 10 4 1 3 7 6 8 2 5 M 1 Current transducers 2 Galvanic isolation for the RS485 standard bus interface 3 Gate drive for the IGBTs...

Page 172: ...wiring Make sure to separate mains input motor and control cables from one another Failure to isolate these cables can result in unintended behavior or reduced performance Minimum 200 mm 7 9 in cleara...

Page 173: ...l cables motor cables and mains cables 13 Common ground busbar Follow local and national requirements for cabinet grounding 5 Mains supply 14 Brake resistor 6 Bare unpainted surface 15 Metal box 7 Sta...

Page 174: ...9 Input current 1 0 0 9 0 5 0 2 0 1 Table 10 43 Harmonic Currents vs RMS Input Current The voltage distortion on the mains supply voltage depends on the size of the harmonic currents multiplied by the...

Page 175: ...ems on a public supply network Limits are specified only for harmonic voltage and total harmonic distortion of the voltage EN 61000 2 2 does not define limits for harmonic currents In situations where...

Page 176: ...Drives VLT Low Harmonic Drives VLT Advanced Harmonic Filters VLT Advanced Active Filters Selecting the right solution depends on several factors The grid background distortion mains unbalance resonan...

Page 177: ...e AC motor L1 L2 L3 T1 T2 T3 1 2 3 130BF777 10 1 Rectifier SCR diodes 2 DC link DC bus 3 Inverter IGBTs Illustration 11 1 Internal Processing 11 2 Drive Controls The following processes are used to co...

Page 178: ...ommunications bus External references can also be supplied to the drive most commonly through an analog control input All reference sources and the bus reference are added to produce the total externa...

Page 179: ...eset Input command Preset ref bit0 bit1 bit2 External reference in Bus reference Open loop From Feedback Handling Setpoint Configuration mode Input command Input command Digipot ref Increase Decrease...

Page 180: ...tpoint application Zone 1 setpoint is 15 bar and the feedback is 5 5 bar Zone 2 setpoint is 4 4 bar and the feedback is 4 6 bar If maximum is selected the zone 2 setpoint and feedback are sent to the...

Page 181: ...ntrol structures are as follows Open loop control structure Speed RPM Torque Nm Closed loop control structure Speed RPM Torque Nm Process user defined units for example feet lpm psi bar 11 2 5 Open lo...

Page 182: ...any between these 2 signals It then adjusts the speed of the motor to compensate for the discrepancy The static pressure setpoint is the reference signal to the drive A static pressure sensor measure...

Page 183: ...which control configuration is available for your application depending on selection of AC motor or PM non salient motor 11 2 7 1 Control Structure in VVC _ _ Config mode Ref Process P 1 00 High f ma...

Page 184: ...w limit RPM P 4 12 Motor speed low limit Hz P 4 14 Motor speed high limit Hz P 4 13 Motor speed high limit RPM Low High Ramp P 3 f max P 4 19 Max output freq Motor controller f max Speed PID P 7 0 Ill...

Page 185: ...sed loop The speed PID control parameters are in parameter group 7 0 Speed PID Control Torque control can only be selected in the Flux with motor feedback parameter 1 01 Motor Control Principle config...

Page 186: ...for dynamic braking Transmission Gear box Load Applications demanding mechanical brake control typically need a brake resistor 130BT865 10 Encoder Mechanical brake Motor Gearbox Load Transmission Brak...

Page 187: ...Voltage Parameters 10 V A IN A IN COM A OUT COM 50 53 54 55 42 39 FC e30bb927 11 A53 U I 4 20mA Function Setting Parameter 6 12 T erminal 53 Low Current 4 mA Parameter 6 13 T erminal 53 High Current 2...

Page 188: ...7 Illustration 12 3 Latched Start Stop Inverse Parameters FC 24 V 24 V D IN D IN D IN COM D IN D IN D IN 10 V A IN A IN COM A OUT COM 12 13 18 19 20 27 29 32 33 50 53 54 55 42 39 130BB934 11 Function...

Page 189: ...db Value 0 RPM Parameter 6 15 T erminal 53 High Ref Feedb Value 1500 RPM Default value Notes comments Table 12 9 Wiring Configuration for Speed Reference Using a Manual Potentiometer 12 7 Wiring Confi...

Page 190: ...nfiguration for a Motor Thermistor NOTICE Thermistors must use reinforced or double insulation to meet PELV insulation requirements Parameters 130BB686 12 VLT 24 V 24 V D IN D IN D IN COM D IN D IN D...

Page 191: ...omes true relay 1 is triggered External equipment may require service If the feedback error goes below the limit again within 5 s the drive continues and the warning disappears Reset relay 1 by pressi...

Page 192: ...ible to stop the drive via a standard stop command and simultaneously activate the external electro mechanical brake Illustration 12 8 shows the programming of these drive connections If a stop comman...

Page 193: ...y output 0 Relay 1 Parameter 5 40 Function Relay 32 Mechanical Brake Control 12 13 18 37 32 27 19 29 33 20 24 V P 5 10 8 P 5 12 2 P 5 02 1 P 5 31 27 GND P 5 40 0 32 Relay 1 01 02 03 130BA194 11 Extern...

Page 194: ...o possible to build a project list with several products and send it to a Danfoss sales representative An example of a type code string is FC 302N355T5E20H4TGCXXXSXXXXA0BXCXXXXD0 The meaning of the ch...

Page 195: ...heater H54 IP54 NEMA 12 heater RFI filter 16 17 H2 RFI filter class A2 standard H4 RFI filter class A11 Brake 18 X No brake IGBT B Brake IGBT mounted R Regeneration terminals S Brake regeneration IP2...

Page 196: ...stainless steel back channel C5H IP54 Type 12 space heater stainless steel back channel RFI filter 16 17 H2 RFI filter class A2 C3 H4 RFI filter class A1 C2 Brake 18 X No brake chopper B Brake chopper...

Page 197: ...T Safety Option MCB 150 B7 VLT Safety Option MCB 151 B8 VLT Safety Option MCB 152 BK VLT General Purpose I O MCB 101 BP VLT Relay Card MCB 105 BR VLT Encoder Input MCB 102 MCB 102 BU VLT Resolver Inpu...

Page 198: ...number Uncoated Coated VLT General Purpose I O MCB 101 130B1125 130B1212 VLT Encoder Input MCB 102 130B1115 130B1203 VLT Resolver Input MCB 103 130B1127 130B1227 VLT Relay Card MCB 105 130B1110 130B1...

Page 199: ...intended for outdoor use to provide protection against inclement weather 176F3521 NEMA 3R for in back out back cooling kit within a Rittal enclosure D3h Provides an ingress protection rating of NEMA 3...

Page 200: ...D3h Allows the cooling air to be directed in and out through the back of the drive Does not include plates for mounting in the enclosure This kit is used only for enclosure D3h 176F3519 176F3520 In b...

Page 201: ...E4h Allows the cooling air to be directed in through the bottom and out through the top of the drive This kit is used only for enclosure E4h with the 800 mm 31 5 in base plate 176F6608 In back out ba...

Page 202: ...options EtherNet IP Ethernet master 175N2584 Table 13 12 Kits Available for Enclosures E1h E4h 13 3 Ordering Numbers for Filters and Brake Resistors Refer to the following design guides for dimensioni...

Page 203: ...l tool mH Inductance in milli Henry mm Millimeter ms Millisecond Msb Most significant bit VLT Efficiency of the drive defined as ratio between power output and power input nF Capacitance in nano Farad...

Page 204: ...indicates that the harmonic currents are low All Danfoss drives have built in DC coils in the DC link to have a high power factor and reduce the THD on the main supply Pulse input incremental encoder...

Page 205: ...ative brake function 158 Wiring configuration for mechanical brake 189 Break away torque 202 C Cable clamp 148 Cables Brake 147 Control 148 Equalizing 148 Maximum number and size per phase 36 Motor ca...

Page 206: ...135 Product series overview 13 Discharge time 5 Disconnect 152 Door clearance 49 55 71 80 91 101 112 Drive Clearance requirements 140 Configurator 192 Dimensions of product series 13 Power ratings 13...

Page 207: ...g 144 Specifications 151 G Galvanic isolation 19 46 169 Gases 138 General purpose I O module 32 Gland plate 49 55 71 80 91 101 112 Grounding 19 148 158 H Hand on 175 Harmonics Definition of power fact...

Page 208: ...ring configuration 188 Wiring schematic 145 Mounting configurations 140 N NEMA protection rating 9 O Open loop 179 Operating guide 4 Options Enclosure availability 13 Fieldbus 31 Functional extensions...

Page 209: ...witch with IT grid 159 Rise time 160 Rotor 18 RS485 Terminals 149 Wiring configuration 188 Wiring schematic 145 S Safe PLC interface option 33 Safe Torque Off Machinery directive compliance 7 Operatin...

Page 210: ...Cable routing 148 Definition 202 Terminal location 150 Wiring configuration 188 Torque Characteristic 44 Control 180 Wiring configuration for torque and stop limit 190 Transducer 150 Transformer Effe...

Page 212: ...ucts already on order provided that such alterations can be made without subsequential changes being necessary in specifications already agreed All trademarks in this material are property of the resp...

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