background image

Enclosure with corrosion- 

resistant back channel

For additional protection from corrosion in 

harsh environments, units can be ordered in 

an enclosure that includes a stainless steel 

back channel, heavier plated heat sinks and an 

upgraded fan. 

This option is recommended in salt-air environ-

ments, such as those near the ocean.

Mains shielding

Lexan® shielding can be mounted in front of 

incoming power terminals and the input plate 

to protect from accidental contact when the 

enclosure door is open.

Space heaters  

and thermostat

Mounted in the cabinet interior of drives with 

enclosure sizes D and F and controlled via an 

automatic thermostat, space heaters controlled 

via an automatic thermostat prevent conden-

sation inside the enclosure. 

The thermostat default settings turn on the 

 heaters at 10 °C (50 °F) and turn them off at  

15.6 °C (60 °F).

Cabinet light with  

power outlet

A light can be mounted on the cabinet interior 

of drives with enclosure size F, to increase 

visibility during servicing and maintenance. 

The light housing includes a power outlet for 

temporarily powering laptop computers or 

other devices. Available in two voltages:

„

 230 V, 50 Hz, 2.5 A, CE/ENEC

„

 120 V, 60 Hz, 5 A, UL/cUL

RFI filters

VLT® Series drives feature integrated Class A2 

RFI filters as standard. If additional levels of 

RFI/EMC  protection are required, they can be 

obtained using optional Class A1 RFI filters, 

which provide  suppression of radio frequency 

interference and electromagnetic radiation in 

accordance with EN 55011. 

On drives with enclosure size F, the Class A1 

RFI filter requires the addition of the options 

cabinet. 

Marine-use RFI filters are also available.

Insulation Resistance  

Monitor (IRM)

Monitors the insulation resistance in un-

grounded systems (IT systems in IEC terminol-

ogy) between the system phase conductors 

and ground. There is an ohmic pre-warning 

and a main alarm setpoint for the insulation 

level. Associated with each setpoint is an SPDT 

alarm relay for external use. Only one insulation 

resistance monitor can be connected to each 

ungrounded (IT) system.

„

 Integrated into the drive’s Safe Torque  

Off circuit

„

 LCD display of insulation resistance

„

 Fault memory

„

 INFO, TEST and RESET key

Disconnect

A door-mounted handle allows for the manual 

operation of a power disconnect switch to en-

able and disable power to the drive, increasing 

safety during servicing. The disconnect is inter-

locked with the cabinet doors to prevent them 

from being opened while power is still applied. 

Circuit breakers

A circuit breaker can be remotely tripped, but 

must be manually reset. Circuit breakers are 

interlocked with the cabinet doors to prevent 

them from being opened while power is still 

applied. When a circuit breaker is ordered as an 

option, fuses are also included for fast-acting 

current overload protection of the AC drive.

Contactors

An electrically controlled contactor switch 

allows for the remote enabling and disabling 

of power to the drive. An auxiliary contact on 

the contactor is monitored by the Pilz Safety 

Module if the IEC Emergency Stop option is 

ordered.

Manual motor starters

Provide 3-phase power for electric cooling 

blowers that are often required for larger 

motors. Power for the  starters is provided from 

the load side of any supplied contactor, circuit 

breaker or disconnect switch. If a Class 1 RFI 

filter option is ordered, the input side of the 

RFI provides the power to the starter. Power is 

fused before each motor starter and is off when 

the incoming power to the drive is off. Up to 

two starters are allowed. If a 30 A, fuse-protect-

ed circuit is ordered, then only one starter is 

allowed. Starters are integrated into the drive’s 

Safe Torque Off circuit.

Unit features include:

„

 Operation switch (on/off)

„

 Short circuit and overload protection with 

test function

„

 Manual reset function

30 A, fuse-protected 

 terminals

„

 3-phase power matching incoming mains 

voltage for powering auxiliary customer 

equipment

„

 Not available if two manual motor starters 

are selected

„

 Terminals are off when the incoming power 

to the drive is off

„

 Power for the fused-protected terminals will 

be provided from the load side of any sup-

plied  contactor, circuit breaker, or discon-

nect switch If a Class 1 RFI filter option is 

ordered, the input side of the RFI provides 

the power to the starter.

Residual Current Device 

(RCD)

Uses the core balance method to monitor 

ground fault currents in grounded and 

high- resistance grounded systems (TN and 

TT  systems in IEC terminology). There is a 

pre-warning (50% of main alarm setpoint) and 

a main alarm setpoint. Associated with each 

setpoint is an SPDT alarm relay for external 

use. Requires an external “window-type” 

current transformer (supplied and installed by 

customer).

„

 Integrated into the drive’s  

Safe Torque Off circuit

„

 IEC 60755 Type B device monitors, pulsed 

DC, and pure DC ground fault currents

„

 LED bar graph indicator of the ground fault 

current level from 10-100% of the setpoint

„

 Fault memory

„

 TEST / RESET key

Safe Torque Off with  

Pilz Safety Relay

Available for drives with enclosure size F. 

Enables the Pilz Relay to fit in the enclosure 

without requiring an options cabinet.

Emergency Stop with Pilz 

Safety Relay

Includes a redundant 4-wire emergency stop 

pushbutton mounted on the front of the 

enclosure, and a Pilz relay that monitors it 

in conjunction with the drive’s Safe Torque 

Off circuit and contactor position. Requires a 

contactor and the options cabinet for drives 

with enclosure size F.

Brake Chopper (IGBTs)

Brake terminals with an IGBT brake chopper cir-

cuit allow for the connection of external brake 

resistors. For detailed data on brake resistors 

please see the VLT® Brake Resistor MCE 101 

Design Guide, MG.90.Ox.yy, available at  

http://drivesliterature.danfoss.com/

Regeneration terminals

Allow connection of regeneration units to 

the DC bus on the capacitor bank side of the 

DC-link reactors for regenerative braking. The 

 enclosure size F regeneration terminals are 

sized for approximately 50% of the power 

rating of the drive. Consult the factory for 

 regeneration power limits based on the 

 specific drive size and voltage.

Load sharing terminals

These terminals connect to the DC-bus on the 

rectifier side of the DC-link reactor and allow 

for the sharing of DC bus power between 

multiple drives. For drives with enclosure 

size F, the load sharing terminals are sized for 

approximately 33% of the power rating of the 

drive. Consult the factory for load sharing  limits 

based on the specific drive size and voltage.

53

Content | Danfoss Drives · DKDD.PB.302.A8.02

Summary of Contents for VLT AutomationDrive FC 300 Series

Page 1: ...Intelligence to empower your industrial applications Versatile reliable and consistently awesome Selection Guide VLT AutomationDrive FC 300 Series drives danfoss com...

Page 2: ...ations 14 Increase precision accuracy and speed 16 Tailored safety 17 Free to connect 18 Customized commissioning experience 19 Modular simplicity A B and C enclosures 20 VLT Wireless Communication Pa...

Page 3: ...es both hardware and software enhancements that maximize performance and a new Ethernet platform for improved communication VLT AutomationDrive takes full advantage of all that the new digital age has...

Page 4: ...ves industry When you choose the VLT AutomationDrive you can count on the intelligent drive functions application know how proven quality and reliability and the support you need to make a seamless tr...

Page 5: ...tionDrive one of the most compact and cost efficient drives in the market Consistently awesome Simple start up VLT AutomationDrive is robust and intelligent but at the same time quick and easy to inst...

Page 6: ...construction principle allowing for more drives to fit into less space Application flexibility When you have a variety of applications it s best to select an AC drive that you can count on to meet all...

Page 7: ...t tests and adjusts the drive to the unique traits of your motor improving overall control and operating efficiency Enhancements to the AMA for both asynchronous and PM motors means the process takes...

Page 8: ...negatively impact sensitive equipment Built in EMC RFI protection with screened motor cables to Residential Category C1 to 50 m and C2 to 150 m provides the ability to operate without additional and...

Page 9: ...ed interface of the web server in the Ethernet based communication options each drive can be remotely accessed and monitored for operation and diagnostics purposes saving time and costs Intuitive main...

Page 10: ...endent manufacturer of AC drive solutions you can count on Danfoss to support all commonly used motor types and foster ongoing development as new technologies emerge Flexible modular and adaptable Bui...

Page 11: ...C link chokes and EMC filters which help to reduce grid pollution and reduce cost and efforts for external EMC components and wiring The IP20 version is optimized for side by side mounting in cabinets...

Page 12: ...oving the drive even when mounted side by side More time saving features An intuitive user interface with an award winning Local Control Panel LCP and common control platform that streamlines start up...

Page 13: ...er and Wastewater Refrigeration Marine and Offshore Mining and Minerals Metals Chemical Cranes and Hoists Elevators and Escalators Material handling Oil and Gas Textile Pumps Fans Compressors Conveyor...

Page 14: ...without motor feed back with no need for additional hardware With sensorless control no motor feedback best performance is achieved with a PM motor The perfor mance of sensorless control of induc tio...

Page 15: ...tion offset is adjust able by parameter Homing With sensorless control and closed loop control with an incremental encoder homing is required to create a reference for the physical position of 0 1000...

Page 16: ...and removes the need for mechanical cam discs and boxes Increase capacity In other cases manufacturers might want to increase the capacity of their packaging application This can be achieved with the...

Page 17: ...SS1 and SLS SMS functionality The option can be used in low and high demand applications SS1 offers ramp and time based functionality SLS can be configured both with and without ramp down on activatio...

Page 18: ...orld Regardless of your application or your preferred communication protocol AC drives have an extremely wide variety of communication protocols to select from In this way you can ensure that the AC d...

Page 19: ...parameter settings With MCT 10 you can control and configure your system simultaneously and monitor your entire system more effectively for faster monitoring diagnosis troubleshooting alarms warnings...

Page 20: ...5 Control terminals Specially developed removable spring loaded cage clamps add to reliability and facilitate easy commissioning and service 6 Fieldbus option All major industrial fieldbuses are supp...

Page 21: ...n page 17 4 3 9 6 7 5 8 10 2 1 The VLT Wireless Communication Panel LCP 103 8 communicates with MyDrive Connect an app which can be downloaded to iOS and Android based smart devices MyDrive Connect of...

Page 22: ...motion control option for user specific control algorithms and programs allows the integration of PLC programs 11 Conformally coated and ruggedized circuit boards All high power drive circuit boards a...

Page 23: ...sed energy efficiency VLT drives pass more than 98 of the supplied electrical energy on to the motor Only 2 or less is left in the power electronics as heat to be removed Energy is saved and electroni...

Page 24: ...LT drives can operate at full load in engine rooms with 50 C temperature and 55 C at reduced power close to for example pumps and thrusters There is no need for installation in air conditioned control...

Page 25: ...ss is removed directly outside the installation room Minimal airflow over electronics Complete separation between back channel cooling air and the internal electronics ensures efficient cooling Panel...

Page 26: ...the harmonic distortion in the mains network in accordance with IEC61000 3 12 Furthermore they increase the lifetime of the DC link capacitors and therefore the overall efficiency of the drive These...

Page 27: ...t EN IEC61800 3 Converter manufacturers must conform to EN61800 3 Category C1 First environment home and office Category C2 First environment home and office Category C3 Second environment Compliance...

Page 28: ...es such as 0 Imax On the 68 P and 69 N terminals RS 485 interface the drive can be controlled and monitored via serial communication 3 Phase power input DC bus Switch Mode Power Supply Motor Analog Ou...

Page 29: ...S485 interface Up to 115 kBaud Max load 10 V 15 mA Max load 24 V 200 mA Relay outputs Programmable relay outputs 2 Max terminal load AC on 1 3 NC 1 2 NO 4 6 NC power card 240 V AC 2 A Max terminal loa...

Page 30: ...156 1143 C4 C2 C2 C2 P37K 143 215 37 50 195 1400 C4 C2 C2 C2 A1 enclosure is only available as FC 301 T2 3 x 200 240 V AC normal overload Normal overload 110 1 min 10 min Enclosure size Type code Outp...

Page 31: ...55 75 144 1022 C4 C2 C2 C2 P75K 147 221 130 195 75 100 200 1232 C4 C2 C2 C2 A1 enclosure is only available as FC 301 T5 3 x 380 500 V AC normal overload Normal overload 110 1 min 10 min Enclosure size...

Page 32: ...C1 P45K 62 93 45 60 85 900 C3 C1 C1 C1 P55K 83 125 55 75 113 1100 C4 C2 C2 C2 P75K 100 150 75 100 137 1500 C4 C2 C2 C2 T6 3 x 525 600 V AC normal overload Normal overload 110 1 min 10 min Enclosure si...

Page 33: ...75K 87 130 5 83 124 5 75 75 129 1500 C2 C2 Note T7 drives are not UL certified Select T6 for UL certification T7 3 x 525 690 V AC normal overload Normal overload 110 1 min 10 min Enclosure size Type c...

Page 34: ...242 225 230 308 370 308 370 Depth 207 205 207 205 207 175 200 260 260 249 242 310 335 333 333 Depth with A B option 222 220 222 220 222 175 200 260 260 262 242 310 335 333 333 Depth with mains discon...

Page 35: ...2 enclosures only 8 Mains disconnect and load sharing B1 B2 C1 and C2 enclosures only D Load sharing terminals B1 B2 C1 C2 enclosures only 10 Hardware option A character 22 X Standard cable entries O...

Page 36: ...90 1160 1740 710 1000 1227 14244 F2 F4 F2 F4 P800 1460 2190 1380 2070 800 1200 1422 15466 F2 F4 F2 F4 T5 3 x 380 500 V AC normal overload Normal overload 110 1 min 10 min Enclosure size Type code Outp...

Page 37: ...P1M0 1108 1662 1060 1590 1000 1150 1079 12997 F2 F4 F2 F4 P1M2 1317 1976 1260 1890 1200 1350 1282 15763 F2 F4 F2 F4 T7 3 x 525 690 V AC normal overload Normal overload 110 1 min 10 min Enclosure size...

Page 38: ...6 218 3 282 2 407 9 511 5 1 dimensions with regeneration or load share terminals 2 D5h is used with disconnect and or brake chopper options 3 D6h is used with contactor and or circuit breaker options...

Page 39: ...710 1000 1227 14967 F12 F13 F12 F13 P800 1460 2190 1380 2070 800 1200 1422 16392 F12 F13 F12 F13 T5 6 x 380 500 V AC normal overload Normal overload 110 1 min 10 min Enclosure size Type code Output c...

Page 40: ...put power Conti nuous input current Esti mated power loss Protection rating IEC UL 3 x 525 550 V 3 x 551 690 V IP21 Type 1 IP54 Type 12 FC 302 Con IN Inter IMAX 60 s Con IN Inter IMAX 60 s kW 690 V Hp...

Page 41: ...VLT 12 pulse VLT 12 pulse 41 Content Danfoss Drives DKDD PB 302 A8 02...

Page 42: ...54 Type 12 cabinet light 230 V power outlet R5A IP54 Type 12 space heater cabinet light 115 V power outlet R5X IP54 Type 12 space heater cabinet light 230 V power outlet E5E IP54 Type 12 cooling out t...

Page 43: ...G 5 A 24 V supply customer use and external temperature monitoring H 5 A 24 V supply customer use J External temperature monitoring K Common motor terminals L 5 A 24 V supply common motor terminals M...

Page 44: ...3 361 542 200 300 381 9753 D2n D2n N250 480 720 443 665 250 350 472 11587 E9 E9 P315 600 900 540 810 315 450 590 14140 E9 E9 P355 658 987 590 885 355 500 647 15286 E9 E9 P400 695 1043 678 1017 400 550...

Page 45: ...priority Programmable to harmonics or displacement power factor Paralleling option Up to 4 units of same power rating in master follower Current Transformer Support Customer supply and field mounting...

Page 46: ...for industrial use and handles even the most demanding requirements EtherNet IP extends commercial off the shelf Ethernet to the Common Industrial Protocol CIP the same upper layer protocol and objec...

Page 47: ...ion towards the drive with an interval down to 4 ms in both directions This allows the option to participate in networks ranging from low performance up to servo applications EoE Ethernet over EtherCA...

Page 48: ...mproves flexibility by connecting safety devices within a plant The safety functions of the MCB 152 are implemented according to EN IEC 61800 5 2 The MCB152 supports PROFIsafe functionality to activat...

Page 49: ...or positioning applications in many industries Features Relative positioning Absolute positioning Touch probe positioning End limit handling software and hardware Control via I Os or fieldbus Mechanic...

Page 50: ...mm cable IP21 Type 1 NEMA 1 kit Ordering number 130B1121 For enclosure size size A1 130B1122 For enclosure size size A2 130B1123 For enclosure size size A3 130B1187 For enclosure size size B3 130B118...

Page 51: ...alance in load sharing ap plications where the DC side of the rectifier of multiple drives is connected together UL recognized for applications using load sharing When planning load sharing applicatio...

Page 52: ...Chopper IGBTs 6 Safe Torque Off with Pilz Safety Relay 6 Regeneration terminals 6 Common Motor Terminals 6 n n n n n n n n n n Emergency Stop with Pilz Safety Relay 6 Safe Torque Off Pilz Safety Relay...

Page 53: ...uired for larger motors Power for the starters is provided from the load side of any supplied contactor circuit breaker or disconnect switch If a Class 1 RFI filter option is ordered the input side of...

Page 54: ...ak short circuit and incorrect polarity detection Interface set up software If 3 PTC are required an MCB 112 control card option must be added Additional external temperature monitors This option is a...

Page 55: ...f the pedestal has openings for input air to cool the power components Ordering number D1h 400 mm kit 176F3631 D2h 400 mm kit 176F3632 D5h D6h 200 mm kit 176F3452 D7h D8h 200 mm kit 176F3539 Input pla...

Page 56: ...ry here https goo gl RT4366 DKDD PB 302 A8 02 Copyright Danfoss Drives 2018 01 Stronger on the outside more intelligent on the inside EtherNet IP and DeviceNet are trademarks of ODVA Inc Providing con...

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