Danfoss VLT AutomationDrive EZ FC 321 Installation Manual Download

Page: 26 / 37

Enclosure Power [hp] Recommended fuse

size

Recommended max-
imum fuse

Recommended circuit breaker
Eaton/Moeller

Maximum trip
level [A]

gG-80

gG-160

NZMB2-A200

160

gG-100

gG-160

aR-200

aR-250

NZMB2-A250

250

100

aR-250

gG-100

gG-150

NZMB2-A200

150

gG-160

aR-200

aR-250

NZMB2-A250

250

100

aR-250

D1h/D3h

125

aR-315

–

150

aR-350

–

200

aR-400

–

Table 15: 525–600 V, Enclosure Sizes A, B, C, and D

Enclosure Power [hp] Recommended fuse

size

Recommended max-
imum fuse

Recommended circuit breaker
Eaton/Moeller

Maximum trip lev-
el [A]

1.0-5.0

gG-10

gG-25

PKZM0-25

7.5

gG-10

gG-32

PKZM0-25

gG-16

7.5

gG-10

gG-32

PKZM0-25

gG-16

gG-25

gG-80

PKZM4-63

gG-32

gG-40

gG-50

gG-100

NZMB1-A100

100

gG-63

gG-25

gG-63

PKZM4-50

gG-32

gG-40

gG-125

NZMB1-A100

100

gG-50

gG-63

gG-160

NZMB2-A200

160

AN354546796134en-000201 / 130R0954 | 25

Electrical Installation

VLT®AutomationDrive EZ FC 321

Installation Guide

Summary of Contents for VLT AutomationDrive EZ FC 321

Page 1: ...Installation Guide VLT AutomationDrive EZ FC 321 0 33 200 hp vlt drives danfoss com ...

Page 2: ......

Page 3: ...ied vary according to product configuration Make sure that the items supplied and the information on the nameplate correspond to the order confirmation Check the packaging and the drive visually for damage caused by inappropriate handling during shipment File any claim for damages with the carrier Retain damaged parts for clarification e30bj018 10 R US LISTED 76 X1 E134261 IND CONT EQ UL Voltage 5...

Page 4: ...e frequency and current at low high voltages 7 Enclosure size and IP rating 8 Maximum ambient temperature 9 Certifications 10 Discharge time Warning N O T I C E Do not remove the nameplate from the drive loss of warranty AN354546796134en 000201 130R0954 3 Danfoss A S 2021 05 Overview VLT AutomationDrive EZ FC 321 Installation Guide ...

Page 5: ... specific manuals If you are not a skilled electrician do not perform any electri cal installation and troubleshooting activities 2 3 Safety Symbols The following symbols are used in this manual D A N G E R Indicates a hazardous situation which if not avoided will result in death or serious injury W A R N I N G Indicates a hazardous situation which if not avoided could result in death or serious i...

Page 6: ...fy full discharge Table 1 Discharge Time Voltage V Minimum waiting time minutes 4 15 20 hp 200 240 0 34 5 0 7 5 50 60 100 380 500 1 0 10 15 100 125 200 525 600 1 0 10 15 100 525 690 125 200 W A R N I N G UNINTENDED START When the drive is connected to the AC mains DC supply or load sharing the motor may start at any time causing risk of death serious injury and equipment or property damage The mot...

Page 7: ... weight Always lift the drive using a lifting bar inserted into the lifting eyes Maximum diameter for the lifting bar 20 mm 0 8 in The angle from the top of the drive to the lifting cable 60 or greater Test lift the unit approximately 610 mm 24 in to verify the proper center of gravity lift point Reposition the lifting point if the unit is not level Table 2 Drive Weights and Dimensions Enclosure s...

Page 8: ...the drive system protecting the user against electri cal shock The PE connections of the drive installation ensure that the drive system remains safe preventing that the single fault currents will generate any hazardous voltages on accessible conductive part for example conductive enclosure parts The VLT AutomationDrive EZ FC 321 shall be installed according to the requirement for PE connection an...

Page 9: ...round the drive properly can result in death or serious injury When the leakage currents exceed 5 the protective earth PE shall be oversized by one number according to IEC EN 60364 5 54 cl 543 Ensure that the minimum size of the ground conductor complies with local safety regulations W A R N I N G ELECTRICAL SHOCK AND FIRE HAZARD RCD COMPLIANCE The unit can cause a DC fault current in the PE condu...

Page 10: ... When operating the unit refer to the Programming Guide and Application Guide for guidance and all applicable safety instructions The drive is not suitable as the only safety device in the system Make sure that additional monitoring and protection devices on drives motors and accessories are installed according to the regional safety guidelines and accident prevention regulations Keep all doors co...

Page 11: ...7 26 6 84 169 2 Brake terminals in lb 4 4 5 3 15 9 39 8 89 124 84 Relay terminals in lb 4 4 5 3 4 4 5 3 4 4 5 3 4 4 5 3 4 1 Bolt size M10 M12 2 Bolt size M8 M10 3 2 Cooling Ensure that top and bottom clearance for air cooling is provided See Table 4 for clearance requirements a a e30bd528 10 Illustration 2 Top and Bottom Cooling Clearance Table 4 Minimum Airflow Clearance Requirements Enclosure A2...

Page 12: ...ided 3 3 1 Mounting with Mounting Plate and Railings A mounting plate is required when mounted on railings e30bd504 11 Illustration 3 Proper Mounting with Mounting Plate 3 4 Preparing Cable Entry Holes Procedure Remove cable entry from the drive Avoid that foreign parts fall into the drive when removing the knockouts Support the cable entry where the knockout is to be removed Remove the knockout w...

Page 13: ...that all control terminal connections are PELV N O T I C E TWISTED SHIELD ENDS PIGTAILS Twisted shield ends increase the shield impedance at higher frequencies which reduces the shield effect and increases the leak age current Use integrated shield clamps instead of twisted shield ends N O T I C E SHIELDED CABLES If shielded cables or metal conduits are not used the unit and the installation do no...

Page 14: ...2 8 7 10 9 4 11 13 4 4 6 15 90 DC BR B M AIN S L1 L2 L3 91 92 93 RELA Y 1 RELA Y 2 99 LC UV W MOTOR Illustration 4 Example of Proper EMC Installation AN354546796134en 000201 130R0954 13 Danfoss A S 2021 05 Electrical Installation VLT AutomationDrive EZ FC 321 Installation Guide ...

Page 15: ...stripped 13 Common ground busbar Follow local and national requirements for cabinet grounding 14 Brake resistor 15 Terminal box 16 Connection to motor 17 Motor 18 EMC cable gland N O T I C E EMC INTERFERENCE Use shielded cables for motor and control wiring and separate cables for input power motor wiring and control wiring Failure to isolate power motor and control cables can result in unintended ...

Page 16: ... IN 27 D IN OUT Switch mode power supply Brake resistor Relay 1 Relay 2 COM A OUT 39 A OUT 42 Ground Ground 1 Ground 2 COM RS485 612 RS485 interface OFF 0 10 V DC to 10 V DC Illustration 5 Wiring Schematic 4 2 Cable Specifications N O T I C E WIRE TYPE AND RATINGS All wiring must comply with local and national regulations regarding cross section and ambient temperature requirements For power conne...

Page 17: ...h 2x400 4 3 Terminal Descriptions Table 9 Digital Inputs Outputs Terminal Parameter Default setting Description 12 13 24 V DC 24 V DC supply voltage for digital inputs and ex ternal transducers Maximum output current 200 mA for all 24 V loads 18 Parameter 5 10 Terminal 18 Digital In puts 8 Start Digital inputs 19 Parameter 5 11 Terminal 19 Digital In puts 0 No operation 32 Parameter 5 14 Terminal ...

Page 18: ...able shield ONLY for connecting the shield if EMC problems occur 68 Parameter group 8 3 FC Port Settings RS485 interface A control card switch is provided for termination re sistance 69 Parameter group 8 3 FC Port Settings Table 12 Relays Terminal Parameter Default setting Description 01 02 03 Parameter 5 40 Function Relay 0 9 Alarm Form C relay output For AC or DC voltage and resistive or in duct...

Page 19: ...eter 5 12 Terminal 27 Digital Input 0 No operation Default 2 Coast inverse Terminal 37 Safe Torque Off 12 13 18 37 e30ba155 12 32 27 19 29 33 20 P 5 12 0 P 5 10 8 Start Stop 24V Speed Safe Stop Start Stop 18 Illustration 6 Start Stop 4 6 Pulse Start Stop Terminal 18 Parameter 5 10 Terminal 18 Digital Input 9 Latched start Terminal 27 Parameter 5 12 Terminal 27 Digital Input 6 Stop inverse Terminal...

Page 20: ...ameter 5 12 Terminal 27 Digital Input 19 Freeze reference Terminal 37 Safe Torque Off Terminal 29 Parameter 5 13 Terminal 29 Digital Input 21 Speed up Terminal 32 Parameter 5 14 Terminal 32 Digital Input 22 Speed down 12 18 27 29 32 37 24V Par 5 10 Par 5 12 Par 5 13 Par 5 14 e30ba021 13 Illustration 8 Speed Up Speed Down AN354546796134en 000201 130R0954 19 Danfoss A S 2021 05 Electrical Installati...

Page 21: ...jury Run output motor cables separately or use shielded cables Simultaneously lock out tag out all the drives Run output motor cables separately or Use shielded cables Comply with local and national electrical codes for cable sizes For maximum wire sizes see 4 2 Cable Specifications Follow motor manufacturer wiring requirements Motor wiring knockouts or access panels are provided at the base of IP...

Page 22: ... to terminals 96 U 97 V and 98 W Torque tighten the terminals see Table 3 Example Mains input motor and grounding for basic drives Actual configurations vary with unit types and optional equipment AN354546796134en 000201 130R0954 21 Danfoss A S 2021 05 Electrical Installation VLT AutomationDrive EZ FC 321 Installation Guide ...

Page 23: ...se AC input power wiring to terminals L1 L2 and L3 Depending on the configuration of the equipment connect the input power to the mains input terminals or the input dis connect Ground the cable When supplied from an isolated mains source IT mains or floating delta or TT TN S mains with a grounded leg grounded delta ensure that parameter 14 50 RFI Filter is set to 0 Off This setting prevents damage...

Page 24: ...the energy provided by Eaton Moeller types For further information see the application guide Fuses and Circuit Breakers The recommended CE and UL compliant fuses are suitable for use on a circuit capable of 100000 Arms symmetrical depending on the drive voltage rating With the proper fusing the drive short circuit current rating SCCR is 100000 Arms 4 11 2 CE Compliance Table 13 200 240 V Enclosure...

Page 25: ...R 200 aR 250 D1h D3h 60 aR 350 aR 350 75 aR 400 aR 400 D2h D4h 100 aR 550 aR 550 Table 14 380 500 V Enclosure Sizes A B C and D Enclosure Power hp Recommended fuse size Recommended max imum fuse Recommended circuit breaker Eaton Moeller Maximum trip level A A2 0 5 4 0 gG 10 gG 25 PKZM0 25 25 5 0 gG 16 A3 7 5 10 gG 16 gG 32 PKZM0 25 25 A5 0 5 4 0 gG 10 gG 32 PKZM0 25 25 5 0 10 gG 16 B1 15 20 gG 40 ...

Page 26: ... Enclosure Sizes A B C and D Enclosure Power hp Recommended fuse size Recommended max imum fuse Recommended circuit breaker Eaton Moeller Maximum trip lev el A A2 1 0 5 0 gG 10 gG 25 PKZM0 25 25 A3 7 5 gG 10 gG 32 PKZM0 25 25 10 gG 16 A5 7 5 gG 10 gG 32 PKZM0 25 25 10 gG 16 B1 15 gG 25 gG 80 PKZM4 63 63 20 gG 32 25 gG 40 B2 30 gG 50 gG 100 NZMB1 A100 100 40 gG 63 B3 15 gG 25 gG 63 PKZM4 50 50 20 g...

Page 27: ...f the fuses listed in the following tables These fuses are suitable for use on a circuit capable of delivering 100000 Arms symmetrical 240 V 500 V or 600 V depending on the drive voltage rating With the proper fusing the drive short circuit current rating SCCR is 100000 Arms For semiconductor fuse types the drive controller and the overcurrent protection device must be integrated within the same o...

Page 28: ... 250 A25X 250 FWX 250 Table 19 Recommended Maximum UL Fuse Class Voltage Range 380 500 V Enclosure Sizes A B and C Class fuses Semiconductor fuses Power hp RK1 J T A CC A SIBA Littelfuse Ferraz Shawmut Mersen Bussmann Eaton 0 5 1 5 6 6 5017906 006 FWH 6 2 0 3 0 10 10 5017906 010 FWH 10 4 0 15 15 5017906 016 FWH 15 5 0 20 20 5017906 020 FWH 20 7 5 25 25 5017906 025 FWH 25 10 30 30 5012406 032 FWH 3...

Page 29: ...ce only for 525 600 V Table 21 UL Approved Branch Circuit Protection Enclo sure size Enclo sure 1 Voltage V Power hp HO Maximum in terrupting rating for lis ted circuit breakers Maxi mum ampere rating A Further information A4 A5 Type 4X 380 500 T5 0 5 0 75 1 0 1 5 2 0 3 0 4 0 5 0 7 5 10 100 kA at 480 V 25 Any UL 489 listed circuit breaker maximum 25 A A5 Type 4X 200 240 V T2 4 0 5 0 Specific type ...

Page 30: ...e rating in list B2 Type 4X 380 500 V T5 25 30 100 kA 100 Any UL 489 circuit breaker type with maximum interrupt rating and maximum ampere rating in list B2 Type 4X 525 600 V T6 25 30 35 kA 60 any UL 489 circuit breaker type with maximum interrupt rating and maximum ampere rating in list C1 Type 4X 380 500 V T5 40 50 60 100 kA 200 Any UL 489 circuit breaker type with maximum interrupt rating and m...

Page 31: ...ply frequency 47 5 63 Hz Maximum imbalance temporary between mains phases 3 0 of rated supply voltage True power factor λ 0 9 nominal at rated load Displacement power factor cos φ Near unity 0 98 Switching on the input supply L1 L2 L3 power ups 10 hp Maximum twice per minute Switching on input supply L1 L2 L3 power ups 15 100 hp Maximum once per minute Switching on input supply L1 L2 L3 power ups ...

Page 32: ...or with a DC coil inside in combination with STO it is important to make a return way for the current from the coil when turning it off This can be done by using a freewheel diode or alternatively a 30 V or 50 V MOV for quicker response time across the coil Typical contactors can be bought with this diode 5 3 3 Analog Inputs Number of analog inputs 2 Terminal number 53 54 Modes Voltage or current ...

Page 33: ...tage PELV and other high voltage terminals 5 3 5 Digital Outputs Programmable digital pulse outputs 2 Terminal number 27 29 1 Voltage level at digital frequency output 0 24 V Maximum output current sink or source 40 mA Maximum load at frequency output 1 kΩ Maximum capacitive load at frequency output 10 nF Minimum output frequency at frequency output 0 Hz Maximum output frequency at frequency outpu...

Page 34: ...tion is galvanically isolated from the supply voltage PELV and other high voltage terminals The USB ground connection is not galvanically isolated from protective earth Use only an isolated laptop as PC connection to the USB connector on the drive 5 3 11 Relay Outputs Programmable relay outputs 2 Relay 01 terminal number 1 3 break 1 2 make Maximum terminal load AC 1 1 on 1 3 NC 1 2 NO resistive lo...

Page 35: ...teristics Resolution of output frequency at 0 590 Hz 0 003 Hz Repeat accuracy of precise start stop terminals 18 19 0 1 ms System response time terminals 18 19 27 29 32 33 2 ms Speed control range open loop 1 100 of synchronous speed Speed control range closed loop 1 1000 of synchronous speed Speed accuracy open loop 30 4000 RPM Error 8 RPM Speed accuracy closed loop depending on resolution of fee...

Page 36: ...el LOP Local operation pad mA Milliamp NC Normally closed NEMA National Electrical Manufacturers Association NO Normally open PELV Protective extra low voltage PTC Positive temperature coefficient RMS Root means square cyclically alternating electric current RPM Revolutions per minute STO Safe Torque Off UPS Uninterruptible power supply UTP Unshielded twisted pair V Volt AN354546796134en 000201 13...

Page 37: ...printed material Danfoss reserves the right to alter its products without notice This also applies to products already on order provided that such alterations can be made without subsequential changes being necessary in specifications already agreed All trademarks in this material are property of the respective companies Danfoss and the Danfoss logotype are trademarks of Danfoss A S All rights res...

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