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VLT® 4000 VT

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Electrical installation, power cables

NEMA 1/NEMA 12
VLT 4006-4011, 380-460 V
VLT 4006-4011, 525-600 V

Chassis/NEMA 1
VLT 4006-4032, 200-240 V
VLT 4016-4122, 380-460 V
VLT 4016-4072, 525-600 V

NEMA 12
VLT 4006-4032, 200-240 V
VLT 4016-4072, 380-460 V

Compact IP 54
VLT 4102-4122, 380-460 V

MG.40.A4.22 - VLT is a registered Danfoss trademark

43

Installation

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Summary of Contents for VLT 4000 ME

Page 1: ...Output frequency 4042 4062 200 240V 0 120 Hz 0 450 Hz Output frequency 4006 4062 380 460V 0 120 Hz 0 1000 Hz Output frequency 4072 4122 380 460V 0 120 Hz 0 450 Hz Output frequency 4152 4352 380 460V 0...

Page 2: ...ontrol card pulse input No of programmable pulse inputs 3 Terminal nos 17 29 33 Max frequency on terminal 17 5 kHz Max frequency on terminals 29 33 20 kHz PNP open collector Max frequency on terminals...

Page 3: ...load DC 1 on 4 5 control card for UL cUL applications 30 V AC 1 A 42 5 V DC 1A Terminal nos power card 1 3 break 1 2 make Max terminal load AC on 1 3 1 2 power card 240 V AC 2 A 60 VA Max terminal loa...

Page 4: ...ambient temperature Min ambient temperature in full operation 0 C Min ambient temperature at reduced performance 10 C Temperature during storage transport 25 65 70 C Max altitude above sea level 3300...

Page 5: ...3 82 3 96 8 115 143 170 Output SVLT N kVA 240 V 19 1 24 7 31 1 36 6 41 0 52 0 61 0 Typical shaft output PVLT N kW 11 15 18 5 22 30 37 45 Typical shaft output PVLT N HP 15 20 25 30 40 50 60 Max cable...

Page 6: ...Max input current IL N A 380 V 9 1 12 2 15 0 RMS IL N A 460 V 8 3 10 6 14 0 Max cable cross section power mm2 AWG 2 4 10 4 10 4 10 Max line fuses1 A UL A 25 20 25 20 35 30 Efficiency 3 0 96 Weight NE...

Page 7: ...and DC bus 4 mm2 AWG 2 10 8 10 8 10 8 10 8 10 8 Max input current IL N A 380 V 24 0 32 0 37 5 44 0 60 0 RMS IL N A 460 V 21 0 27 6 34 0 41 0 53 0 Max cable cross section power mm2 AWG 2 16 6 16 6 16...

Page 8: ...6 16 6 25 4 25 4 Max input current IL N A 380 V 72 0 89 0 104 145 174 RMS IL N A 460 V 64 0 77 0 104 128 158 Max cable cross section power mm2 AWG 2 35 2 50 0 120 250 mcm5 120 250 mcm5 Max line fuses...

Page 9: ...304 356 431 Max cable cross section to power mm2 2 4 5 2x185 2x185 2x185 2x185 2x185 Max cable cross section to power AWG 2 4 5 2x350 mcm 2x350 mcm 2x350 mcm 2x350 mcm 2x350 mcm Max pre fuses UL1 A 30...

Page 10: ...er mm2 4 5 2 x 400 3 x 150 2 x 400 3 x 150 2 x 400 3 x 150 Max cable cross section to power AWG 2 4 5 2 x 750 mcm 3 x 350 mcm 2 x 750 mcm 3 x 350 mcm 2 x 750 mcm 3 x 350 mcm Min cable cross section to...

Page 11: ...n to motor and loadsharing4 mm2 AWG 2 4 10 4 10 4 10 Input Rated Input Current IVLT N A 550 V 6 2 9 2 11 2 IVLT N A 600 V 5 7 8 4 10 3 Max copper cable cross section power NEMA 14 mm2 AWG 2 4 10 4 10...

Page 12: ...5 20 10 8 10 8 16 6 16 6 16 6 Input Rated Input Current IVLT N A 550 V 18 22 27 33 42 53 63 79 IVLT N A 600 V 16 21 25 30 38 49 58 72 Max copper cable cross section power NEMA 14 mm2 AWG 2 16 6 16 6 1...

Page 13: ...8 2 x 6 2 x 8 Input Rated Input Current IVLT N A 550 V 101 128 147 196 246 281 IVLT N A 600 V 92 117 134 179 226 270 Max copper cable cross section power NEMA 14 mm2 AWG 2 120 4 0 120 4 0 120 4 0 2 x1...

Page 14: ...R25 ATM R25 or A6K 25R 4011 KTS R30 5012406 032 KLS R30 ATM R30 or A6K 30R 4016 4022 KTS R40 5014006 040 KLS R40 A6K 40R 4027 KTS R50 5014006 050 KLS R50 A6K 50R 4032 KTS R60 5014006 063 KLS R60 A6K...

Page 15: ...S 400 KTS fuses from Bussmann may substitute KTN for 240 V drives FWH fuses from Bussmann may substitute FWX for 240 V drives KLSR fuses from LITTEL FUSE may substitute KLNR fuses for 240 V drives L50...

Page 16: ...352 62 5 16 5 14 7 60 4 12 0 9 J 4450 4600 79 1 47 2 23 6 15 7 aa H NEMA 1 525 600 V 4006 4011 15 6 8 7 7 9 15 1 7 9 4 0 C 4016 4027 22 0 9 5 10 2 21 2 7 9 7 9 D 4032 4042 27 6 9 5 10 2 26 8 7 9 7 9 D...

Page 17: ...VLT 4000 VT Mechanical dimensions MG 40 A4 22 VLT is a registered Danfoss trademark 29 Installation...

Page 18: ...VLT 4000 VT Mechanical dimensions cont Type H Chassis NEMA 1 NEMA 12 Type J Chassis NEMA 1 NEMA 12 MG 40 A4 22 VLT is a registered Danfoss trademark 30...

Page 19: ...unit must be as shown in the illustration below To protect the unit from overheating it must be ensured that the ambient temperature does not rise above the max temperature stated for the VLT AFD and...

Page 20: ...0 V 100 4 0 Installation on a plane vertical surface no spacers VLT 4006 4032 200 240 V 200 8 0 VLT 4016 4072 380 460 V 200 8 0 VLT 4102 4122 380 460 V 225 9 0 VLT 4016 4072 525 600 V 200 8 0 Installa...

Page 21: ...es to both chassis NEMA 1 and NEMA12 units For accessing the VLT 4450 4600 VT it require a minimum space of 23 8 inches in front of the VLT AFD Side by side Compact chassis NEMA 1 NEMA 12 All chassis...

Page 22: ...binet rear plate using the lowest possible HF impedance This avoids having different HF voltages for the individual devices and avoids the risk of ra dio interference currents running in connection ca...

Page 23: ...lation of integrated VLT 4000 VT The quantity of air required for cooling AFD can be calculated as follows 1 Add up the values of P for all the AFDs to be integrated in the same panel The highest cool...

Page 24: ...een the VLT AFD and the PLC etc is different electric noise may occur that will disturb the whole system This problem can be solved by fitting an equalizing cable to be placed next to the control cabl...

Page 25: ...4011 380 460 V VLT 4006 4011 525 600 V NEMA 12 VLT 4006 4011 380 460 V Chassis NEMA 1 VLT 4006 4032 200 240 V VLT 4016 4072 380 460 V VLT 4016 4072 525 600 V Compact NEMA 1 VLT 4102 4122 380 460 V MG...

Page 26: ...VLT 4000 VT Compact IP 20 VLT 4102 4122 380 460 V Compact NEMA 12 VLT 4102 4122 380 460 V MG 40 A4 22 VLT is a registered Danfoss trademark 38...

Page 27: ...32 200 240 V Chassis VLT 4016 4072 380 460 V NEMA 1 VLT 4042 4062 200 240 V VLT 4100 4150 525 600 V Chassis VLT 4042 4062 200 240 V VLT 4100 4150 525 600 V NEMA 12 VLT 4042 4062 200 240 V MG 40 A4 22...

Page 28: ...4152 4352 380 460 V Chassis Disconnect fuse RFI VLT 4152 4352 380 460 V NEMA 1 NEMA 12 VLT 4152 4352 380 460 V NEMA 1 NEMA 12 Disconnect fuse RFI VLT 4152 4352 380 460 V MG 40 A4 22 VLT is a register...

Page 29: ...VLT 4000 VT Chassis VLT 4200 4300 525 600 V NEMA 1 VLT 4200 4300 525 600 V MG 40 A4 22 VLT is a registered Danfoss trademark 41 Installation...

Page 30: ...VLT 4000 VT Electrical installation enclosures Compact NEMA 1 NEMA 12 VLT 4450 4600 VT 380 500 V MG 40 A4 22 VLT is a registered Danfoss trademark 42...

Page 31: ...80 460 V VLT 4006 4011 525 600 V Chassis NEMA 1 VLT 4006 4032 200 240 V VLT 4016 4122 380 460 V VLT 4016 4072 525 600 V NEMA 12 VLT 4006 4032 200 240 V VLT 4016 4072 380 460 V Compact IP 54 VLT 4102 4...

Page 32: ...ical installation power cables Chassis NEMA 1 VLT 4042 4062 200 240 V VLT 4100 4150 525 600 V Chassis NEMA 1 VLT 4200 4300 525 600 V NEMA 12 VLT 4042 4062 200 240 V MG 40 A4 22 VLT is a registered Dan...

Page 33: ...2 4042 26 6 in lbs 3 0 Nm1 M52 4 mm VLT 4052 4072 53 in lbs 6 0 Nm M62 5 mm VLT 4100 4300 100 in lbs 11 3 Nm M8 1 IP 54 units with RFI filter line terminals 6 Nm 2 Allen screws hexagon 3 Loadsharing t...

Page 34: ...f three phase asynchronous standard motors can be used with a VLT 4000 VT unit Small size motors are normally star connected 220 380 V Y Large size motors are delta connected 380 660 V Y The correct c...

Page 35: ...rmal relays NOTE Parameter 107 Automatic Motor Adaptation AMA and Automatic Energy Optimization AEO in parameter 101 Torque characteristics cannot be used motors are connected in parallel Motor cables...

Page 36: ...onnected to terminals 01 02 03 The high voltage relay is programmed in parameter 323 Relay 1 output Relay output 1 No 1 1 3 break 1 2 make Max 240 V AC 2 Amp Min 24 V DC 10 mA or 24 V AC 100 mA Max cr...

Page 37: ...4 316 Terminal 60 61 Termination of serial communication See Grounding of shielded armoured control cables This terminal is not normally to be used 68 69 RS 485 interface serial communication Where th...

Page 38: ...X RX If more than one AFD is to be connected to a given master use parallel connections In order to avoid potential equalizing currents in the screen the cable screen can be grounded via termi nal 61...

Page 39: ...ammed for either reference feedback or thermistor See Analog inputs in parameter group 300 There are 8 digital inputs which can be connected to terminals 16 19 27 29 32 33 These inputs can be programm...

Page 40: ...ameter 309 Terminal 53 min scaling Parameter 310 Terminal 53 max scaling Run permissive Start permitted with terminal 16 Parameter 300 Start enabled 8 Start stop with terminal 18 Parameter 302 Start 1...

Page 41: ...eter Setups can be changed immediately via the control panel unless this function has been programmed to beLocked 1 via parameter 016 Lock for data change or via a digital input parameters 300 307 Loc...

Page 42: ...g control signals will still be active when HAND START is activated Hand start Off stop Auto start Safety Interlock Reset Coasting stop inverse Reversing Setup select lsb Setup select msb Jog Run perm...

Page 43: ...th an explanatory note in line 1 In addition the display shows the active Setup The arrow indicates the direction of rotation here the VLT AFD has an active reversing signal The arrow body disappears...

Page 44: ...T AFD that is active AUTO means that control is via the control terminals while HAND indicates that control is via the local keys on the control unit OFF means that the VLT AFD ignores all control com...

Page 45: ...is released the different operating data values are shown 175ZA695 10 50 0Hz SETUP 1 AUTO REMOTE RUNNING REF CURR A POW KW Display mode IV This display mode is only active in connection with local re...

Page 46: ...UENCY 40 0 Hz AUTO REMOTE RUNNING 80 7 8A 5 9 KW Press briefly USE 40Hz 40 0HzSETUP 1 Display mode IV With remote reference Display mode II Keep the DISPLAY MODE key down 40 0 Hz AUTO REMOTE RUNNING R...

Page 47: ...cel the change Infinitely variable change of numeric data value If the chosen parameter represents a numeric data value a digit is first selected by means of the keys 175ZA699 10 SETUP 1 50 0 Hz FREQU...

Page 48: ...eds digit will flash 5 Press key once to change hundreds digit to 1 6 Press right arrow to change to tens digit 7 Press key until 6 counts down to 0 and setting for Ramp Up Time reads 100 s 8 Press OK...

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