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harness. If the module is mounted vertically, the connector should be on the bottom of the module.
Provide strain relief for mating connector wires.

C

Caution

Module damage may occur. Use caution when installing modules. Due to the size of the mating

connector wire bundle, it is possible to twist off the end cap of the module if excessive pressure is applied

during the installation of harness strain relief.

Suggested fasteners and recommended installation torque

Mounting method

Recommended OD

Recommended torque

Bulkhead mount; multiple units stacked; single

6.0 mm (0.25 in)

49 N•m (7 ft•lb)

Machine diagnostic connector
It is recommended that a diagnostic connector be installed on machines that are controlled by PLUS+1

®

modules. The connector should be located in the operator's cabin or in the area where machine
operations are controlled and should be easily accessible.

Communication (software uploads and downloads and service and diagnostic tool interaction) between
PLUS+1

®

 modules and personal computers is accomplished over the vehicle CAN network. The diagnostic

connector should tee into the vehicle CAN bus and have the following elements:

CAN +

CAN -

CAN shield

Grounding
Proper operation of any electronic control system requires that all control modules including displays,
microcontrollers and expansion modules be connected to a common ground. A dedicated ground wire
of appropriate size connected to the machine battery is recommended.

Hot plugging
Machine power should be off when connecting PLUS+1

®

 modules to mating connectors.

Recommended machine wiring guidelines

1. All wires must be protected from mechanical abuse. Wires should be run in flexible metal or plastic

conduits.

2. Use 85˚ C [185˚ F] wire with abrasion resistant insulation. 105˚ C [221˚ F] wire should be considered

near hot surfaces.

3. Use a wire size that is appropriate for the module connector.
4. Separate high current wires such as solenoids, lights, alternators or fuel pumps from sensor and other

noise-sensitive input wires.

5. Run wires along the inside of, or close to, metal machine surfaces where possible. This simulates a

shield which will minimize the effects of EMI/RFI radiation.

6. Do not run wires near sharp metal corners. Consider running wires through a grommet when

rounding a corner.

7. Do not run wires near hot machine members.
8. Provide strain relief for all wires.
9. Avoid running wires near moving or vibrating components.

10. Avoid long, unsupported wire spans.
11. All analog sensors should be powered by the sensor power source from the PLUS+1

®

 controller and

ground returned to the sensor ground pin on the PLUS+1

®

 controller.

12. Sensor lines should be twisted about one turn every 10 cm [4 in].

Technical Information

PLUS+1 SC0XX-1XX Controller Family

Product installation and start-up

 

©

 Danfoss | June 2016

L1415500 | BC00000235en-US0201 | 23

Summary of Contents for PLUS+1 SC0XX-1 Series

Page 1: ...Technical Information PLUS 1 SC Controllers SC0XX 1XX Controller Family powersolutions danfoss com...

Page 2: ...log Resistance 4 20 mA Current DIN AIN ResIN CrntIN Specifications 0201 March 2015 Various text update and added tables for control of outputs BA December 2014 First edition AA Technical Information P...

Page 3: ...cations CAN Controller Area Network 16 CAN system design 16 Specifications for terminating resistor 16 Notes on CAN Bus installation 16 Expansion module CAN Bus loading 16 Internal processor to proces...

Page 4: ...riable settings API specifications are the definitive source of information regarding pin characteristics PLUS 1 GUIDE User Manual This user operation manual OM details information regarding the PLUS...

Page 5: ...e OS that is embedded in their respective SC0XX 1XX HWD files The SC0XX 0XX Controller Family is designed for meeting the needs of SIL 2 applications where the OEM certifies at the machine level The S...

Page 6: ...hat are used for development testing configuration management quality control etc comply with the 250 requirements of the IEC 61508 international standard Use of certified devices makes it much easier...

Page 7: ...nput or output types are user configurable using PLUS 1 GUIDE software Refer to product data sheets for the input output I O content of individual modules Technical Information PLUS 1 SC0XX 1XX Contro...

Page 8: ...atching reading saturates to the high limit Response to input open Pin configuration dependent No pull up no pull down floating Pull up to 5 Vdc 5 Vdc Pull down 0 Vdc Pull up pull down 2 5 Vdc Voltage...

Page 9: ...ll down pull up is standard with pull up or pull down programmable failure modes are detectable Maximum frequency The controller may re boot under some high frequency load conditions above 10 kHz Spec...

Page 10: ...uired for frequency input to read low Rising voltage threshold low range Vdc 0 11 0 30 Voltage required for frequency input to read high Falling voltage threshold low range Vdc 0 04 0 22 Voltage requi...

Page 11: ...case error high range Vdc 1 16 Over the full temperature range 40 C to 85 C 40 F to 185 F Maximum discernable voltage middle range Vdc 5 13 5 38 Minimum discernable voltage middle range mV 0 20 Precis...

Page 12: ...the module s output pin To protect against unintended movement secure the machine C Caution Warranty will be voided if module is damaged by significant current driven back through an output pin Digit...

Page 13: ...to the off state 3 The secondary application can then re enable the output BIT 8 Hardware supply power out of range 1 The primary application must command ALL outputs to the off state 2 The supply vo...

Page 14: ...A 0 25 Repeatability of full range of full scale 0 5 Absolute accuracy of full range of full scale 0 3 Output settling time ms 100 Depends on load characteristics PWM frequency Hz 33 4000 and 20 000 D...

Page 15: ...put BIT 8 Hardware supply power out of range 1 The primary application must command ALL outputs to the off state 2 The supply voltage must return to its valid range 3 The kernel then clears status bit...

Page 16: ...of the CAN_H and CAN_L conductors This termination resistance should be connected between the CAN_H and CAN_L conductors Specifications Description Units Minimum Maximum Nominal Comment Resistance 11...

Page 17: ...nostics The hardware and low level software provide a basic framework for communication on each channel however the specific data structure is not predefined because the data to be transferred is appl...

Page 18: ...ure gives OEM designers the ability to implement automotive like features in their machine control system design If the lower power mode feature is not implemented this controller has the same operati...

Page 19: ...aximum Comment Output short circuit voltage Vdc 36 Sensor output voltage Vdc 3 12 Output current mA 0 500 The maximum power must be limited to 2 5 Watts for Vout greater than 5 Vdc Output Load Capacit...

Page 20: ...85 185 Storage temperature C F 40 40 85 185 Allowable module supply voltage Vdc 7 36 Module sensor supply voltage Vdc 3 12 Sensor voltage drops below the minimum value if module supply voltage 7 Vdc...

Page 21: ...ibility for earth moving machinery Electrostatic discharge EN 60 1 000 4 2 Auto electrical transients ISO 7637 2 ISO 7637 3 Short circuit protection Danfoss test Inputs and outputs survive continuous...

Page 22: ...05 0413 204 2005 Danfoss mating connector part information Description 24 pin module 50 pin module Mating connector bag assembly 20 to 24 AWG 10100945 10100946 Mating connector bag assembly 16 to 20 A...

Page 23: ...on modules be connected to a common ground A dedicated ground wire of appropriate size connected to the machine battery is recommended Hot plugging Machine power should be off when connecting PLUS 1 m...

Page 24: ...US 1 USB CAN Gateway Communication software uploads and downloads and service and diagnostic tool interaction between PLUS 1 modules and a personal computer PC is accomplished using the vehicle s PLUS...

Page 25: ...Technical Information PLUS 1 SC0XX 1XX Controller Family Danfoss June 2016 L1415500 BC00000235en US0201 25...

Page 26: ...Technical Information PLUS 1 SC0XX 1XX Controller Family 26 Danfoss June 2016 L1415500 BC00000235en US0201...

Page 27: ...Technical Information PLUS 1 SC0XX 1XX Controller Family Danfoss June 2016 L1415500 BC00000235en US0201 27...

Page 28: ...DK 6430 Nordborg Denmark Phone 45 7488 2222 Danfoss Power Solutions US Company 2800 East 13th Street Ames IA 50010 USA Phone 1 515 239 6000 Danfoss Power Solutions Trading Shanghai Co Ltd Building 22...

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