background image

 The condensing unit must only be used for 

its designed purpose(s) and within its scope of 

application. 

 Under all circumstances, the EN378 (or  

other applicable local safety regulation) 

requirements must be fulfilled.
The condensing unit is delivered under nitro-

gen gas pressure (1 bar) and hence it cannot 

be connected as it is; refer to the «installation»

 

section for further details. 
The condensing unit must be handled with cau-

tion in the vertical position (maximum offset 

from the vertical : 15°)

K

H

I

J

Installation and servicing of the 

condensing units by qualified 

personnel only. Follow these 

instructions and sound refrigeration 

engineering practice relating to installation, 

commissioning, maintenance and service.

A

:   Model

B

:   Code  number 

C

:   Serial Number and bar code

D

:   Supply voltage, Locked Rotor Ampere

E

:   Housing Service Pressure

F

:   Refrigerant

G

:   Oil

H

:   Cable entry ports

I

:   Suction  port

J

:   Liquid  port

K

:   Microchannel heat exchanger

L

M

N

O

[mm]

[mm]

[mm]

[mm]

250

650

550

550

Picture 1 : Minimum mounting distances

Picture 2 

Picture 3 

Picture 4 

Mounting bolts (not supplied)

1 – Introduction
These instructions pertain to Optyma™ Slim Pack 

condensing units OP-HPMP, HPZP, HPUS, LPZP, 

LPZS (R507A, R404A, R134a, R22) used for refri-

geration systems. They provide necessary infor-

mation regarding safety and proper usage of this 

product

The condensing unit includes following:

  •  Scroll/reciprocating  compressor

 •  Microchannel heat exchanger

 •  Adjustable low Pressure switch

 •  Fix high pressures cartridge

 •  Service valves Suction/ liquid

 •  Weather proof housing

  •  Filter  drier

 •  Cranckcase heater for compressor

 •  Receiver with stop valve

  •  Sight  glass

 •  Phase sequence relay (scroll compressors)

 •  Fully pre-wired electrical panel (Contactor)

2 – Handling and storage
 •  It is recommended not to open the packaging 

before the unit is at the final place for installation.

 •  Handle the unit with care. The packaging al-

lows for the use of a forklift or pallet jack. Use 

appropriate and safe lifting equipment. 

 •  Store and transport the unit in an upright position.

 •  Store the unit between -35°C and 50°C.

 •  Don’t expose the packaging to rain or corrosive 

atmosphere.

 •  After unpacking, check that the unit is com-

plete and undamaged.

3 – Installation precautions

 Do not braze as long the condensing unit is 

under pressure.

 Never place the unit in a flammable atmosphere 

 Place the unit in such a way that it is not blocking 

or hindering walking areas, doors, windows or similar.

 •  Ensure adequate space around the unit for air 

circulation and to open doors. Refer to picture1 

for minimal values of distance to walls.

 •  Avoid installing the unit in locations which are daily 

exposed to direct sunshine for longer periods.

 •  Avoid installing the unit in aggressive and dus-

ty environments.

 •  Ensure a foundation with horizontal surface 

(less than 3° slope), strong and stable enough 

to carry the entire unit weight and to eliminate 

vibrations and interference.

 •  The unit ambient temperature may not exceed 

50°C during off-cycle.

 •  Ensure that the power supply corresponds to 

the unit characteristics (see nameplate).

 •  When installing units for HFC refrigerants, use 

equipment specifically reserved for HFC refri-

gerants which was never used for CFC or HCFC 

refrigerants.

 •  Use clean and dehydrated refrigeration-grade 

copper tubes and silver alloy brazing material.

 •  Use clean and dehydrated system components.

 •  The suction piping connected to the compres-

sor must be flexible in 3 dimensions to dampen 

vibrations. Furthermore piping has to be done 

in such a way that oil return for the compres-

sor is ensured and the risk of liquid slug over in 

compressor is eliminated.

4 – Installation
 •  The unit must be securely installed on a stable 

and rigid support, and fixed from the begin-

ning. See picture 2.

 • 

 It is recommended to install the unit on rub-

ber grommets or vibration dampers (not sup-

plied).

 •  Slowly release the nitrogen holding charge 

through the schrader port.

 •  Connect the unit to the system as soon as pos-

sible to avoid oil contamination from ambient 

moisture.

 •  Avoid material entering into the system while 

cutting tubes. Never drill holes where burrs 

cannot be removed.

A

B

C
D

E
F

G

Instructions - 

Optyma™

 

Slim Pack 

OP-HPMP/HPZP/HPUS/LPZP/LPZS

Instructions

4 |  © Danfoss | DCS (CC) | 2017.03

FRCC.PI.051.A1.02

Summary of Contents for OP-HPMP

Page 1: ...English English p 4 Español Spanish p 9 Português do Brasil Brazilian Portuguese p 14 Instructions Optyma Slim Pack OP HPMP HPZP HPUS LPZP LPZS 1 Danfoss DCS CC 2017 03 FRCC PI 051 A1 ML ...

Page 2: ...880 525 327 361 Ø8 861 30 OP HPMP036 40 OP HPZP036 40 OP HPUS019 21 327 861 626 51 361 Ø8 525 30 OP HPMP019 28 OP HPZP019 28 OP HPUS015 LPZP048 68 Instructions 2 Danfoss DCS CC 2017 03 FRCC PI 051 A1 ML ...

Page 3: ...525 469 Ø8 1283 895 30 30 437 OP HPMP050 064 OP HPZP050 064 OP HPUS026 038 LPZP013 018 Instructions Danfoss DCS CC 2017 03 3 FRCC PI 051 A1 ML ...

Page 4: ...prightposition Store the unit between 35 C and 50 C Don t expose the packaging to rain or corrosive atmosphere After unpacking check that the unit is com plete and undamaged 3 Installation precautions Do not braze as long the condensing unit is under pressure Never place the unit in a flammable atmosphere Place the unit in such a way that it is not blocking orhinderingwalkingareas doors windowsors...

Page 5: ...nergize the unit It must start promptly If the compressor does not start check wiring conformity voltage on terminals and sequence phase Eventual reverse rotation of a 3 phase com pressor can be detected by following phe nomena unit doesn t start the compressor doesn t build up pressure it has abnormally high sound level and abnormally low power consumption In such case shut down the unit immediat...

Page 6: ...TER RL RELE RELAY V VENTILADOR FAN FUSÍVEL FUSIBLE FUSE C R 2 4 1 3 6 a2 5 a1 K PL PH 230V 1 50 60Hz PE RC F2 F3 CP S P PE 2 1 4 P L2 2 L1 V1 CV 1 2 5 CS CR RL 1 PE CV V2 F1 COMPRESSOR COMPRESOR CR CAPACITOR MARCHA RUN CS CAPACITOR ARRANQUE START CV CAPACITOR VENTILADOR FAN F CP FUSÍVEL FUSIBLE FUSE K CONTATOR CONTACTOR PH PRESSOSTATO ALTA PRESOSTATO ALTA PRESSURE SWITCH HBP PL PRESSOSTATO BAIXA P...

Page 7: ... FAN FUSÍVEL FUSIBLE FUSE 2 4 1 3 6 a2 5 a1 K PL PH 230V 3 50 60Hz PE F2 F3 CP P PE 2 1 4 P L2 L3 2 L1 V1 CV 1 RC PE CV V2 SFF M1 L N M2 L1 L2 L3 S1 S2 R1 1 8KOhm DEP 101B F1 COMPRESSOR COMPRESOR CR CAPACITOR MARCHA RUN CS CAPACITOR ARRANQUE START CV CAPACITOR VENTILADOR FAN F CP FUSÍVEL FUSIBLE FUSE K CONTATOR CONTACTOR PH PRESSOSTATO ALTA PRESOSTATO ALTA PRESSURE SWITCH HBP PL PRESSOSTATO BAIXA ...

Page 8: ...RANQUE START CV CAPACITOR VENTILADOR FAN F CP FUSÍVEL FUSIBLE FUSE K CONTATOR CONTACTOR PH PRESSOSTATO ALTA PRESOSTATO ALTA PRESSURE SWITCH HBP PL PRESSOSTATO BAIXA PRESOSTATO BAJA PRESSURE SWITCH LBP RC RESISTÊNCIA CARTER CALENTADOR CARTER CRANKCASE HEATER RL RELE RELAY V VENTILADOR FAN Code V HPMP HPZP LPZP Code V HPUS LPZS Danfoss can accept no responsibility for possible errors in catalogues b...

Page 9: ...Manipule la unidad con cuidado El embalaje admite el uso de una carretilla elevadora o una transpaleta para su manipulación Use siempre equipos de elevación adecuados y seguros Almacene y transporte la unidad en posición vertical Almacene la unidad a temperaturas compren didas entre 35 C y 50 C No exponga el embalaje a la lluvia o a atmósfe ras de carácter corrosivo Tras desembalar la unidad compr...

Page 10: ...y la fuente de ali mentación sean compatibles Compruebe que la resistencia de cárter se en cuentre en funcionamiento Compruebe que el ventilador pueda girar libre mente Compruebe que se haya retirado la chapa de pro tección de la parte posterior del condensador Equilibre las presiones de los lados HP y LP Ponga en marcha la unidad Debe arrancar de inmediato Si el compresor no se pone en mar cha co...

Page 11: ...ER RL RELE RELAY V VENTILADOR FAN FUSÍVEL FUSIBLE FUSE C R 2 4 1 3 6 a2 5 a1 K PL PH 230V 1 50 60Hz PE RC F2 F3 CP S P PE 2 1 4 P L2 2 L1 V1 CV 1 2 5 CS CR RL 1 PE CV V2 F1 COMPRESSOR COMPRESOR CR CAPACITOR MARCHA RUN CS CAPACITOR ARRANQUE START CV CAPACITOR VENTILADOR FAN F CP FUSÍVEL FUSIBLE FUSE K CONTATOR CONTACTOR PH PRESSOSTATO ALTA PRESOSTATO ALTA PRESSURE SWITCH HBP PL PRESSOSTATO BAIXA PR...

Page 12: ...FAN FUSÍVEL FUSIBLE FUSE 2 4 1 3 6 a2 5 a1 K PL PH 230V 3 50 60Hz PE F2 F3 CP P PE 2 1 4 P L2 L3 2 L1 V1 CV 1 RC PE CV V2 SFF M1 L N M2 L1 L2 L3 S1 S2 R1 1 8KOhm DEP 101B F1 COMPRESSOR COMPRESOR CR CAPACITOR MARCHA RUN CS CAPACITOR ARRANQUE START CV CAPACITOR VENTILADOR FAN F CP FUSÍVEL FUSIBLE FUSE K CONTATOR CONTACTOR PH PRESSOSTATO ALTA PRESOSTATO ALTA PRESSURE SWITCH HBP PL PRESSOSTATO BAIXA P...

Page 13: ...FAN FUSÍVEL FUSIBLE FUSE 5 6 2 4 1 3 6 a2 5 a1 K V2 CV PL PH 380V 3 50 60Hz PE F2 CP P PE 2 1 4 P L2 L3 1 2 L1 N V1 CV RC PE SFF M1 L N M2 L1 L2 L3 S1 S2 R1 1 8KOhm DEP 101B F1 COMPRESSOR COMPRESOR CR CAPACITOR MARCHA RUN CS CAPACITOR ARRANQUE START CV CAPACITOR VENTILADOR FAN F CP FUSÍVEL FUSIBLE FUSE K CONTATOR CONTACTOR PH PRESSOSTATO ALTA PRESOSTATO ALTA PRESSURE SWITCH HBP PL PRESSOSTATO BAIX...

Page 14: ...pós desembalar certifique se de que a unidade esteja completa e intacta 3 Medidas de segurança antes da montagem Nãosoldeaunidadecondensadoraenquanto ela estiver pressurizada Nunca instale a unidade em atmosferas inflamáveis Instaleaunidadedemodoqueestanãobloqueie nem atrapalhe áreas de passagem portas janelas e afins Certifique se de que haja espaço suficiente ao redor da unidade para circulação ...

Page 15: ...ediatamente Em caso negativo verifique as fiações a tensão nos terminais e a fase de sequência A eventual rotação inversa de um compressor trifásico pode ser detectada pelos seguintes fenômenos a unidade não inicia o compressor não gera pressão apresenta nível de ruído mais alto e consumo de energia mais baixo do que os normais Neste caso desligue o aparelho imediatamente e conecte as fases nos re...

Page 16: ...ATER RL RELE RELAY V VENTILADOR FAN FUSÍVEL FUSIBLE FUSE C R 2 4 1 3 6 a2 5 a1 K PL PH 230V 1 50 60Hz PE RC F2 F3 CP S P PE 2 1 4 P L2 2 L1 V1 CV 1 2 5 CS CR RL 1 PE CV V2 F1 COMPRESSOR COMPRESOR CR CAPACITOR MARCHA RUN CS CAPACITOR ARRANQUE START CV CAPACITOR VENTILADOR FAN F CP FUSÍVEL FUSIBLE FUSE K CONTATOR CONTACTOR PH PRESSOSTATO ALTA PRESOSTATO ALTA PRESSURE SWITCH HBP PL PRESSOSTATO BAIXA ...

Page 17: ... FAN FUSÍVEL FUSIBLE FUSE 2 4 1 3 6 a2 5 a1 K PL PH 230V 3 50 60Hz PE F2 F3 CP P PE 2 1 4 P L2 L3 2 L1 V1 CV 1 RC PE CV V2 SFF M1 L N M2 L1 L2 L3 S1 S2 R1 1 8KOhm DEP 101B F1 COMPRESSOR COMPRESOR CR CAPACITOR MARCHA RUN CS CAPACITOR ARRANQUE START CV CAPACITOR VENTILADOR FAN F CP FUSÍVEL FUSIBLE FUSE K CONTATOR CONTACTOR PH PRESSOSTATO ALTA PRESOSTATO ALTA PRESSURE SWITCH HBP PL PRESSOSTATO BAIXA ...

Page 18: ... FAN FUSÍVEL FUSIBLE FUSE 5 6 2 4 1 3 6 a2 5 a1 K V2 CV PL PH 380V 3 50 60Hz PE F2 CP P PE 2 1 4 P L2 L3 1 2 L1 N V1 CV RC PE SFF M1 L N M2 L1 L2 L3 S1 S2 R1 1 8KOhm DEP 101B F1 COMPRESSOR COMPRESOR CR CAPACITOR MARCHA RUN CS CAPACITOR ARRANQUE START CV CAPACITOR VENTILADOR FAN F CP FUSÍVEL FUSIBLE FUSE K CONTATOR CONTACTOR PH PRESSOSTATO ALTA PRESOSTATO ALTA PRESSURE SWITCH HBP PL PRESSOSTATO BAI...

Page 19: ...anfoss reserves the right to alter its products without notice This also applies to products already on order provided that such alterations can be made without subsequential changes being necessary in specifications already agreed All trade marks in this material are property of the respective companies Danfoss and the Danfoss logotype are trademarks of Danfoss A S All rights reserved ...

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