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Danfoss FT1312 Hose Proof Test Stand Operators Manual 

3 | Danfoss FT1312 Hose Proof Test Stand Operators Manual | 2023.06.

AQ452153740268en-010101

The Danfoss FT1312 Proof Test Stand is a self-contained, easy to use 
machine for hydrostatic testing of Danfoss hose assemblies. It is de-
signed to test using tap water as the test medium. Air pressure drives 
the pump which pressurizes the water in hose lines to desired test 
pressures. 
The power unit on the FT1312 Hose Proof Stand operates on the simple 
principle of a pressure magnification through differential areas in which 
an air operated piston drives a smaller piston providing fluid flow at 
high pressure. An air regulator provides the means of adjusting hydro-
static test pressure.

SPECIFICATIONS

Dimensions  

79” wide x 36” deep x 53” high 

Weight  

550 lbs. 

Test Fluid  

Tap Water 

Air Requirements  

70-100 psi clean dry shop air

Test Pressure 

20,000 psi maximum

Tooling 

Standard Industrial Adapters

The tester should be installed on a solid floor capable of holding 750 pounds. An area 9.5 feet by 6 feet should be allocated for the machine and 
working area. 
Remove the clear plastic air lubricator bowl (adjacent to the air pressure regulator on the pump assembly) and fill it three quarters full with SAE 30 
nondetergent oil. 
Connect a tap water supply line to the 1/2” pipe port of the water shutoff valve located on the water pumping unit. 
Connect a compressed air supply line to the male air coupling attached to the air pressure regulator on the water pumping unit.  

NOTE:

 For optimum performance, the air compressor should be capable of supplying 100 psi at a rate of 20 cubic feet per minute. 

Pressure side of pump so pump can prime itself. Running the pump dry will damage the hydraulic piston and cylinder. 
Screw down the pressure regulator slowly until pump starts (pump should start flow at 10 - 15 psi air. Increase air pressure to 40 - 45 psi and allow 
pump to run, purging the air from the system. 

CAUTION: 

Where the pump will be connected to a source of air greater than 150 psi, a pop-off type safety valve set to relieve pressure at 150 psi 

maximum is required in the air line to protect the pump.

Introduction 

Installation

Summary of Contents for FT1312

Page 1: ...Operator s Manual Danfoss FT1312 Hose Proof Test Stand...

Page 2: ...assembly equipment with powered moving components Safety glasses must be worn at all times when using any Danfoss assembly equipment Read and understand the owners and operators manual before attempti...

Page 3: ...floor capable of holding 750 pounds An area 9 5 feet by 6 feet should be allocated for the machine and working area Remove the clear plastic air lubricator bowl adjacent to the air pressure regulator...

Page 4: ...djust the air regulator valve clockwise allowing the pumping action to begin Steadily increase air pressure until the test pressure is approaching then back off the air pressure until the pumping slow...

Page 5: ...cleaning the see through lid with clean soapy water Do not use petroleum or chemical solvents on the see through lid Use only mild detergent PROBLEM SOLUTION Test pressure not attainable during operat...

Page 6: ...599 32 SAE 45 Swivel 4 2000 6 4B 2081 12 6S 2022 5 8S 900599 4 5 2000 6 5B 2081 12 6S 2022 12 8S 900599 5 6 2000 6 6B 2081 12 6S 2022 12 8S 2001 6 6B 2082 6S 8 2000 12 8B 2022 12 8S 900599 8 10 2000 1...

Page 7: ...sure Port Plug or Cap 4 FF2031T0404S 2022 4 8S FF9767 04S 6 FF2031T0604S 2022 4 8S FF9767 06S 8 FF2031T0806S 2022 6 8S FF9767 08S 10 FF2031T1008S 2022 8 8S FF9767 10S 12 FF2031T1208S 2022 8 8S FF9767...

Page 8: ...4 Danfoss FT1312 Hose Proof Test Stand Operators Manual 8 Danfoss FT1312 Hose Proof Test Stand Operators Manual 2023 06 AQ452153740268en 010101 FT1312 Hose Proof Test Stand...

Page 9: ...Cap Screw Stainless Steel 8 8 FT1312 3 8 Handle backing Plate 2 9 FT1312 3 9 10 24 Stainless Steel Jam Nut 8 10 FT1312 3 10 Clamp 2 11 FT1312 3 11 Latch Plate 2 12 FT1312 3 12 Latch Plate Mounting Pad...

Page 10: ...Danfoss FT1312 Hose Proof Test Stand Operators Manual 10 Danfoss FT1312 Hose Proof Test Stand Operators Manual 2023 06 AQ452153740268en 010101 FT1312 Power Unit...

Page 11: ...ly 1 6 FT1312 2 5 6 Bracket 1 7 FT1312 2 5 7 Valve H P 1 8 FT1312 2 5 8 Nipple Assembly 1 9 FT1312 2 5 9 Pump 1 10 FT1312 2 5 10 Air Valve Shut Off 1 11 FT1312 2 5 11 Muffler 3 8 NPT 1 12 FT1312 2 5 1...

Page 12: ...ed to use tap water eliminating the need for a special test fluid Compact power unit is air driven Tests assemblies up to 2 inches inside diameter 6 spiral wire Cabinet construction withstands hose as...

Page 13: ...16S 20 2040 16 20S 2040 12 16S 2046 20 20S 2082 20S 24 2040 20 24S 2040 12 16S 2040 16 20S 2022 8 8S 2046 24 24S 2082 24S 32 2040 24 32S 2040 12 16S 2040 16 20S 2040 20 24S 2022 8 8S 2046 32 32S 2082...

Page 14: ...ariety of equipment and applications around the world We proudly engineer to support a sustainable future for tomorrow To learn more please visit http www danfoss com en about danfoss our businesses p...

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