Multi-outlet pump (sensors and harness AE)
J003
J002
J001
J004 (M1)
J004 (M2)
J004 (M4)
J010
J007
Pumplet 3
J007
J007
J007
Pumplet 2
J007
DDP coil harness "B" installation
1. Lay out the coil harness “B” (J002) by putting all the tails together.
2. Identify the two sets of three MCON connectors that split from the coil harness. Note that each set of
connectors should be composed of different wire colors (red, black, and white).
a) Connect the set of MCON connectors which is the furthest away from the black DEUTSCH
connector to the valve coils of pumplet 4 (A4, B4, C4).
b) Connect the set of MCON connectors which is the closest from the black DEUTSCH connector to
the valve coils of pumplet 3 (A3, B3, C3).
The MCON connector will click when properly inserted.
For both sets, pay attention to the wire color code for the coil connections: red for coils A3 and A4;
black for coils B3 and B4; white for coils C3 and C4.
3. Using a 3 mm hex key, insert the new nylon patched M5x12 screws (J008) on the anchoring tie
(located between pumplet 3 and 4) and torque within the value range specified in
.
4. If the unit is a multi-outlet pump with an M4 pressure sensor, there are two cable ties to fasten.
a) Fasten a cable tie (J007) above pumplet 3 (next to the indication “3” on the housing) to secure the
coil harness “B” against the M4 pressure sensor branch.
b) Fasten another cable tie next to the anchoring tie of coil harness “B” (located between pumplets 3
and 4) to secure the coil harness “B” against the M4 pressure sensor branch.
Both cable tie positions can be seen in the figure
Multi-outlet pump (sensors and harness AE)
in
5. Secure the coil harness “B” with a cable tie at the main anchor together with the coil harness “A”
(J001) and the sensor harness (J003). Note that the three DEUTSCH connectors should be at the same
distance (approximately 220 mm) from the main anchor of the pump.
6. On the pump-to-controller harness end, connect the black DEUTSCH connector of the coil harness
“B.”
Service Manual
Digital Displacement® Pump DDP096
Minor repair
©
Danfoss | April 2022
AX398964822217en-000101 | 19