DDP sensor harness (multi-outlet pump)
The multi-outlet DDP096 pump can have up to three pressure sensors in ports M1, M2 and M4. The
sensor harness is tied up to the main anchor (located between pumplets 2 and 3)
DDP sensor harness (multi-outlet pump) removal
1. On the pump-to-controller harness end, disconnect the green Deutsch connector of the sensor
harness (J003).
2. Disconnect the M12 connectors of the different pressure sensors (J004) placed in ports M1, M2 and/or
M4 from the sensor harness branches.
3. Disconnect the M12 connector of the speed and temperature sensor (J010) placed in port W from the
sensor harness branch.
4. If the multi-outlet pump has an M1 pressure sensor, use cable tie cutters to cut the cable tie (J007)
positioned under the M2 port.
5. If the multi-outlet pump has an M2 pressure sensor, use cable tie cutters to cut the cable tie located
approximately 50 mm from the main anchor. The cable tie wraps around the coil harness "A" bundle,
the M2 pressure sensor branch and the M1 pressure sensor branch (if present).
6. If the multi-outlet pump has an M4 pressure sensor, use cable tie cutters to cut the cable tie located
next to the anchoring tie of the coil harness “B” (between pumplets 3 and 4). Also, cut the cable tie
located above pumplet 3 (next to the indication “3” on the housing).
Cable tie positions can be seen in the figure
Multi-outlet pump (sensors and harness AE)
below.
7. Using cable tie cutters, cut the cable tie of the main anchor.
8. Safely remove the loose sensor harness from the pump harness.
W
Warning
Do not damage any wire of the pump harness when cutting cable ties.
Sensor harness – Multi-outlet pump (coil harnesses are not shown for ease of visualization)
J003
J004
Pumplet 1
J004
J004
J010
J007
Pumplet 2
The cable ties (J007) wrapping around the pressure sensor branches of the sensor harness (J003) are
not present on this drawing.
Service Manual
Digital Displacement® Pump DDP096
Minor repair
©
Danfoss | April 2022
AX398964822217en-000101 | 21
