Multi-outlet pump (sensors and harness AE)
J003
J002
J001
J004 (M1)
J004 (M2)
J004 (M4)
J010
J007
Pumplet 3
J007
J007
J007
Pumplet 2
J007
DDP coil harness "A" installation
1. Lay out the coil harness “A” (J001) by putting all the tails together.
2. Identify the two sets of three MCON connectors that split from the coil harness. Note that each set of
connectors should be composed of different wire colors (red, black, and white).
a) Connect the set of MCON connectors which is the furthest away from the gray DEUTSCH
connector to the valve coils of pumplet 1 (A1, B1, C1).
b) Connect the set of MCON connectors which is the closest from the gray DEUTSCH connector to the
valve coils of pumplet 2 (A2, B2, C2).
The MCON connector will click when properly inserted.
For both sets, pay attention to the wire color code for the coil connections: red for coils A1 and A2;
black for coils B1 and B2; white for coils C1 and C2.
3. Using a 3 mm hex key, insert the new nylon patched M5x12 screws (J008) on the two anchoring ties
(one is located between group 1 and 2; the other one between group 1 and 4) and torque within the
value range specified in
.
4. If the unit is a multi-outlet pump with an M1 pressure sensor, fasten a cable tie (J007) under the M2
port to secure the coil harness “A” bundle against the M1 pressure sensor branch.
5. If the unit is a multi-outlet pump with an M2 pressure sensor, fasten a cable tie (J007) approximately
50 mm from the main anchor which wraps around the coil harness “A” bundle, the M2 pressure
sensor branch and the M1 pressure sensor branch (if present).
The cable tie positions can be seen in
under figure
Multi-outlet pump (sensors and harness
AE)
.
6. Secure the coil harness “A” with a cable tie at the main anchor together with the coil harness “B”
(J002) and the sensor harness (J003). Note that the three DEUTSCH connectors should be at the same
distance (approximately 220 mm) from the main anchor of the pump.
7. On the pump-to-controller harness end, connect the gray DEUTSCH connector of the coil harness “A.”
Service Manual
Digital Displacement® Pump DDP096
Minor repair
©
Danfoss | April 2022
AX398964822217en-000101 | 17