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Aeroquip by Danfoss FT1380P Crimp Machine Operator’s Manual

5 | Aeroquip by Danfoss FT1380P Crimp Machine Operator’s Manual | 2023.06.

AQ435955684211en-000101

Setup and Assembly Instructions 

FT1380P-1-2  

Air/Oil Pump Kit

1.

   Secure the crimper base to a stable workbench using four 1’2 inch lag screws or other suitable fasteners.

2.

   Install the die cage hanger bracket on the back of the crimper base. (optional)

3.

   Place the pump on the bench to the right of the crimper and remove the plugs from the pressure port 

and the return port.

4. 

 Install the 2021-6-4S adapter into the pressure port in front and the 2021-6-6S adapter into the return port 
on top.

5.

   Remove the SAE 37° plug from the free end of the GH793-4 hose.

6. 

 Attach the GH793-4 hose to the 2021-6-4S adapter in the pump pressure port.

7.

   Install one end of the 2556-6 return hose onto the 2021-6-6S adapter in the pump return port.

8. 

 Remove the SAE 37° cap on the 2021-4-6S adapter on top of the valve.

9. 

 Install the free end of the 2556-6 return hose to the 2021-4-6S adapter on top of the valve.

10.  

Connect compressed air hose to the air inlet port (fittings are not provided for this).

11. 

 Place the pump on the floor to the right of the crimper. If the hoses try to coil or kink, slightly loosen the 
upper ends of the hoses, untwist them and retighten.

FT1380P-1-1  

Hand Pump Kit & FT1380P-1-4 12Volt DC Kit

1. 

 Secure the crimper base to a stable workbench using four 1’2 inch lag screws or other suitable fasteners.

2.

   Install the die cage hanger bracket on the back of the crimper base. (optional)

3.

   Place the pump on the bench to the right of the crimper and remove the plugs from the pressure port 

and the return port.

4.

   Install the 2021-6-4S adapter into the pressure port in front and the 2021-6-6S adapter into the return port 

in front.

5.

   Remove the SAE 37° plug from the free end of the GH793-4 hose.

6.

   Attach the GH793-4 hose to the 2021-6-4S adapter in the pump pressure port.

7.

   Install the straight fitting of the 2556-6 return hose onto the 2021-6-6S adapter in the pump return port.

8.

   Remove the SAE 37° cap on the 2021-4-6S adapter on top of the valve.

9.

   Install the 90° fitting of the 2556-6 return hose to the 2021-4-6S adapter on top of the valve. If the hoses 

try to coil or kink, slightly loosen the upper ends of the hoses, untwist them and retighten.

FT1380P-1-3  

Kit {No Pump)

1.

   Secure the crimper base to a stable workbench using four 1’2 inch lag screws or other suitable fasteners.

2. 

 Install the die cage hanger bracket on the back of the crimper base. (optional)

3.

   Make sure that your pump has the requirements listed in Specifications section.

4.

   Place the pump on the bench to the right of the crimper and install a -4 SAE 37°adapter in the pressure 

port.

5.

   Install a -6 SAE 37° adapter in the return port.

6.

   Attach the GH793-4 hose to the -4 SAE 37° adapter in the pump pressure port.

7.

   Remove the SAE 37° cap on the 2021-4-6S adapter on top of the valve.

8.

   Install a -6 return hose to pump return port and valve top port. This hose must be capable of containing 

200 psi. 

Summary of Contents for Aeroquip FT1380P

Page 1: ...Operator s Manual Aeroquip by Danfoss Procrimp FT1380P Crimp Machine...

Page 2: ...cifications 3 Accessories 3 Setup and Assembly lnstructions 4 Operating Instructions Loading and Unloading Die Cages 5 Establishing Crimp Setting 5 Crimping Procedures 6 Calibration Maintenance Mainte...

Page 3: ...ot rest your hand on the crimp ring Keep your hands clear of all moving parts Do not allow anyone other than the oper ator close to the equipment while it is in operation 4 MAINTAIN DIES WITH CARE Die...

Page 4: ...p Internal skive fittings Hose that requires a positive stop including the following Aeroquip hoses 2807 2808 FC186 FC465 FC469 and FC505 Accessories Die Holder Kit A plate and mounting hardware that...

Page 5: ...our 1 2 inch lag screws or other suitable fasteners 2 Install the die cage hanger bracket on the back of the crimper base optional 3 Place the pump on the bench to the right of the crimper and remove...

Page 6: ...may be inserted or removed in this position Establishing Crimp Setting The three digit micrometer display setting determines the crimp diameter for each combination of hose fitting and crimp cage The...

Page 7: ...crimped the crimp ring will stop moving indicating the crimp operation is complete Internally a hydraulic valve shifts to divert the fluid back to the reservoir Further pump ing will not result in add...

Page 8: ...head 3 Insert an FT1380 200 M240 die cage 4 Adjust the micrometer setting to 0 760 5 Center a 1 SB8 socket or TTC 8 fitting without a hose in the die cage holding the socket in place with a pencil or...

Page 9: ...ip part num ber FT1092 FT1092 is an 8 ounce container that will provide sufficient lubricant for about 5 000 crimps Periodically remove High Efficiency PTFE Grease Danfoss part num ber T 400 G residue...

Page 10: ...GGG0790000 Hose Assembly not included with FT1380P 1 3 Kit 1 14 2021 6 6S Adapter not included with FT1380P 1 3 Kit 1 15 FT1380P 3 12 Pressure Plata 1 16 1C0190BEEE0160A Hose Assemblv 1 Item Part Numb...

Page 11: ...1330 2 9 21 FT1330 2 9 2 Die Spring 8 or 16 2 FT1380 2 9 3 FT1380 2 9 2 Front Plate 1 3 FT1330 2 9 13 FT1330 2 9 3 Spring Plate 1 4 FT1330 2 9 55 FT1330 2 9 5 Button Head Cap Screw 4 5 FT1330 2 9 66 F...

Page 12: ...6 6 M180 0 751 6 M210 0 884 6 M180 0 772 8 M240 0 912 8 M240 0 792 8 M240 0 907 12 M320 0 949 10 M280 0 850 10 M240 0 652 16 M370 0 620 12 M320 0 880 12 M320 0 935 16 M370 0 521 16 M370 0 608 20 M465...

Page 13: ...ety of equipment and applications around the world We proudly engineer to support a sustainable future for tomorrow To learn more please visit http www danfoss com en about danfoss our businesses powe...

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