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Aeroquip by Danfoss FT1380P Crimp Machine Operator’s Manual

7 | Aeroquip by Danfoss FT1380P Crimp Machine Operator’s Manual | 2023.06.

AQ435955684211en-000101

Crimping Procedures 

!

 

WARNING:

 Maintain clear distance from all moving parts.

Refer to the current Aeroquip Crimp Secifications bulletin for complete 
and detailed crimp specification information for each hose and fitting 
style. 

1.

   Select and load the proper die cage according to the current Aero-

quip Crimp Specification bulletin. 

2.

   Adjust the micrometer display to the proper setting (see Example). 

Target settings for popular MatchMate Plus hoses are listed in the 
back of this manual. 

3.

   Position the fitting within the crimp cage according to the cor-

responding figure in the current Aeroquip Crimp Specifications 
bulletin (A MatchMate Plus fitting is shown in Figure 2). 

4.

   To crimp fitting, activate hydraulic power source (i.e. hand-pump, 

air/hydraulic foot pedal, etc.). The crimp ring will rise until the fitting 
is fully crimped.

NOTE: 

The use of a 10,000 psi hydraulic power source is required to op-

erate the FT1380P crimp machine. If lower rated power units are used, 
improper crimping may result.

5.

   When the fitting is fully crimped, the crimp ring will stop moving, 

indicating the crimp operation is complete. Internally, a hydraulic 
valve shifts to divert the fluid back to the reservoir. Further pump-
ing will not result in additional crimp stroke. 

6.

   Release the hydraulic pressure on the power source to retract crimp 

cage. 

7.

   Verify correct crimp diameter.

Example: 

Adjust the micrometer setting to “.300” and start the crimping process. 
If the dies crimp the fitting, measure the crimp diameter and INCREASE 
the setting by twice the amount that you wish to decrease the crimp 
diameter. If the dies do not touch the fitting, increase the microme-
ter setting by .115 to “.415” and try to crimp the fitting again. If that is 
still not enough, continue to increase the micrometer setting by .115 
increments until the dies make contact with the fitting. Then, measure 
the crimp diameter and INCREASE the setting by twice the amount that 
you wish to decrease the crimp diameter. 
If the micrometer setting of “.415”, using GH793-8 hose with TTC fittings 
produces a crimp diameter of 1.124 inches, subtract the crimp specifi-
cation (0.990 inches) from the diameter you measured. (1.124 - 0.990 = 
.134). Then add “.268” (.134 x 2 = .268) to the micrometer setting (.415 + 
.286 = .683) and change the setting to “.683”. If the crimp diameter is still 
too large, repeat this process. 

Figure 2

Scribe Line

Proper Crimping Position

for MatchMatte Plus Fittings

Die

Summary of Contents for Aeroquip FT1380P

Page 1: ...Operator s Manual Aeroquip by Danfoss Procrimp FT1380P Crimp Machine...

Page 2: ...cifications 3 Accessories 3 Setup and Assembly lnstructions 4 Operating Instructions Loading and Unloading Die Cages 5 Establishing Crimp Setting 5 Crimping Procedures 6 Calibration Maintenance Mainte...

Page 3: ...ot rest your hand on the crimp ring Keep your hands clear of all moving parts Do not allow anyone other than the oper ator close to the equipment while it is in operation 4 MAINTAIN DIES WITH CARE Die...

Page 4: ...p Internal skive fittings Hose that requires a positive stop including the following Aeroquip hoses 2807 2808 FC186 FC465 FC469 and FC505 Accessories Die Holder Kit A plate and mounting hardware that...

Page 5: ...our 1 2 inch lag screws or other suitable fasteners 2 Install the die cage hanger bracket on the back of the crimper base optional 3 Place the pump on the bench to the right of the crimper and remove...

Page 6: ...may be inserted or removed in this position Establishing Crimp Setting The three digit micrometer display setting determines the crimp diameter for each combination of hose fitting and crimp cage The...

Page 7: ...crimped the crimp ring will stop moving indicating the crimp operation is complete Internally a hydraulic valve shifts to divert the fluid back to the reservoir Further pump ing will not result in add...

Page 8: ...head 3 Insert an FT1380 200 M240 die cage 4 Adjust the micrometer setting to 0 760 5 Center a 1 SB8 socket or TTC 8 fitting without a hose in the die cage holding the socket in place with a pencil or...

Page 9: ...ip part num ber FT1092 FT1092 is an 8 ounce container that will provide sufficient lubricant for about 5 000 crimps Periodically remove High Efficiency PTFE Grease Danfoss part num ber T 400 G residue...

Page 10: ...GGG0790000 Hose Assembly not included with FT1380P 1 3 Kit 1 14 2021 6 6S Adapter not included with FT1380P 1 3 Kit 1 15 FT1380P 3 12 Pressure Plata 1 16 1C0190BEEE0160A Hose Assemblv 1 Item Part Numb...

Page 11: ...1330 2 9 21 FT1330 2 9 2 Die Spring 8 or 16 2 FT1380 2 9 3 FT1380 2 9 2 Front Plate 1 3 FT1330 2 9 13 FT1330 2 9 3 Spring Plate 1 4 FT1330 2 9 55 FT1330 2 9 5 Button Head Cap Screw 4 5 FT1330 2 9 66 F...

Page 12: ...6 6 M180 0 751 6 M210 0 884 6 M180 0 772 8 M240 0 912 8 M240 0 792 8 M240 0 907 12 M320 0 949 10 M280 0 850 10 M240 0 652 16 M370 0 620 12 M320 0 880 12 M320 0 935 16 M370 0 521 16 M370 0 608 20 M465...

Page 13: ...ety of equipment and applications around the world We proudly engineer to support a sustainable future for tomorrow To learn more please visit http www danfoss com en about danfoss our businesses powe...

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